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Dreamline ENCORE/BRAVO SHDR-1660580 Series Installation Instructions Manual

Shower and tub door

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S
HOWER AND
IMPORTANT
DreamLine
reserves the right to alter, modify or redesign products at any time without prior notice.
®
For the latest up-to-date technical drawings, manuals, warranty information or additional details please refer
to your model's web page on DreamLine.com
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ENCORE / BRAVO Manual Ver 1 Rev 4 11/2016
ENCORE / BRAVO
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Shower Doors & Tub Doors please visit DreamLine.com
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NSTRUCTIONS
MODEL #s
SHDR-1660580-##
SHDR-1648760-##
SHDR-1654760-##
SHDR-1660760-##
##=finish
01- Chrome
04- Brushed Nickel
06- Oil Rubbed Bronze
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Summary of Contents for Dreamline ENCORE/BRAVO SHDR-1660580 Series

  • Page 1 MODEL #s SHDR-1660580-## SHDR-1648760-## SHDR-1654760-## SHDR-1660760-## ##=finish 01- Chrome 04- Brushed Nickel 06- Oil Rubbed Bronze For more information about DreamLine Shower Doors & Tub Doors please visit DreamLine.com ® ® ENCORE / BRAVO Manual Ver 1 Rev 4 11/2016...
  • Page 2 This model is treated with DreamLine’s exclusive ClearMax Glass technology. This is a specially formulated coating that prevents the build up of soap and water spots. Install the surface with the ClearMax label towards the inside of the shower. Please note that depending on the model, the glass may be coated on either one or both surfaces.
  • Page 3 2. Please note that you should consult your local building codes with questions on installation compliance standards. Building and plumbing codes may vary by location, and DreamLine ®...
  • Page 4 Tools Level Tape Pencil Phillips Drill bit Drill bit Measure Screwdriver (Ø=5/16") (Ø=1/8") Silicone Metal File Power Hammer Miter saw or Hacksaw Drill NOTE: Unpack your unit carefully and inspect it. Lay it out and identify all parts using the detailed diagram and packing list in your manual as a reference.
  • Page 5 Detailed Diagram of shower door components The glass surface with the ClearMax™ label must be installed to face inside of the shower Parts List ITEM ITEM Ø8 Plastic Wall Anchor Wall Profile 2pcs 6pcs Upper Guide Rail Countersunk Head Screw ST4.2×40 4pcs Door Glass 2pcs...
  • Page 6: Installation Steps

    Installation steps Measure the finished opening width at the bottom and at the top (at the model height: 58’’ for tub or 76” for shower). Use these dimensions as “W” in step #2. Also check the threshold for level and the walls for plumb. See Fig 1 for details Fig 1 ENCORE / BRAVO Manual Ver 1 Rev 4 11/2016...
  • Page 7 Using a miter saw or hacksaw, cut the Upper Guide Rail (#02) 1/16” shorter than the top dimension W from step #1. (W - 1/16“ = finished cut length L) ( see Fig 2a) The Bottom Guide Rail (#15) needs to be cut equally from both ends to keep the center guide holes centered.
  • Page 8 Place the Bottom Guide Rail (#15) onto the threshold in the desired position. Use a tape measure to align it evenly with the front edge of the threshold and mark its position on the threshold. TIP: Use the left and right Wall profiles (#01) to center the Bottom Guide Rail (#15) on the threshold to maintain the proper spacing from the walls.
  • Page 9 Attach the Upper guide rail connectors (#07) to the top of both Wall Profiles (#01) using the ST4.2 x 30 Truss head screws(#13). (Fig 4a) Position one Wall Profile (#01) against the wall onto the Bottom Guide Rail (#15) . Check for plumb with a level and mark the position.
  • Page 10 Apply silicone to the back of the Wall Profile (#01) and place it back into position on the wall. Attach the Upper Guide Rail Connector (#07) using two each of the ST4.2 x 40 Countersunk Flathead Screws (#10). Attach two of the Wall Profile Bumpers (#04) using the ST4.2 x 10 screws (#11) and cover the holes with the decorative caps.
  • Page 11 Position the Bottom guide rail (#15) on the threshold and mark the threshold through the center guide holes for drilling. Remove the Bottom guide rail (#15) and drill into the thresohold: Drill Ø1/8” holes for installation into an acrylic threshold Drill Ø5/16”...
  • Page 12 Position the remaining Wall Profile (#01) against the wall onto the Bottom Guide Rail (#15). Check for plumb with a level and mark the position. Mark the holes in the Upper Guide rail connector (#07) for drilling. (Fig 7.1) Remove the wall profile and drill Ø 5/16” holes and insert the Wall Anchors (#09).
  • Page 13 Apply silicone to the back of the Wall Profile (#01) and place it back into position on the wall. Attach the Upper Guide rail connector (#07) to the wall using two each of the ST4.2 x 40 Countersunk flathead screws (#10).
  • Page 14 Note: Do not attach the Towel bars (#08) to the Door glass (#03) until instructed. Do not attempt to lift the glass with the towel bars as doing so may cause damage to the glass and/or serious personal injury. Use an assistant or a professional grade glass suction cup to handle the glass.
  • Page 15 Using an assistant to support the Upper Guide Rail (#02), lift and insert the outer door glass up into the Upper Guide Rail (#02) so the Roller Assemblies (#06) fit into the groove inside the rail. Carefully lower the Upper Guide Rail (#02) so the door glass slides into the proper slot in the Guide block (#05).
  • Page 16 To compensate for minor out-of-plumb conditions Cover plate / (up to 3/8”): After both doors are installed, use the Allen Mounting bolt Wrench (#14) to make minor adjustments with the Roller Assemblies (#06) as necessary. Remove the cover plate, then loosen the mounting bolt on outside the roller.
  • Page 17 Apply good quality mildew-resistant silicone to the entire interior perimeter where the wall profile meets the wall and along the threshold. Allow 24 hours for the silicone to fully cure before using the shower. See Fig 17 for details Hours Fig 17 ENCORE / BRAVO Manual Ver 1 Rev 4 11/2016...
  • Page 18: Product Maintenance

    NOTE: To maximize the life of your door, it is important to regularly inspect the glass and other hardware for misalignment, proper attachment, and/or damage. Contact DreamLine with any questions or concerns. ENCORE / BRAVO Manual Ver 1 Rev 4 11/2016...
  • Page 19 TEL: 866-731-2244 FAX: 866-857-3638 DREAMLINE.COM For more information on DreamLine Shower Doors and Enclosures please visit DreamLine.com ®...