Related Manuals for POP UP PUSH 6 ECO
Summary of Contents for POP UP PUSH 6 ECO
- Page 1 O P E R ATO R ’ S S A F E T Y A N D M A I N T E N A N C E H A N D B OO K F O R P U S H 6 E CO PUSH 6 +44 (0)1244 833 933 info@popupproducts.co.uk...
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Page 2: Table Of Contents
DAILY CHECKS - OPERATOR CHECKLIST MANOEUVRING THE PLATFORM ENGAGING THE BRAKES POWERING UP ENTERING AND LEAVING THE PLATFORM CONTROL PENDANT EMERGENCY STOP EMERGENCY LOWERING BATTERY CHARGING POP-UP PUSH 6 ECO OPERATOR’S SAFETY AND MAINTENANCE HANDBOOK (v.0.4.0409) Page 2 of 23... -
Page 3: Introduction
DESCRIPTION The POP-UP PUSH 6 ECO is a scissor lift type work platform, which is manoeuvred manually into work positions and elevated and lowered using an electro- hydraulic control system. The standard machine includes the following standard features:... -
Page 4: Training
| DE SCR I PT IO N TRAINING Since POP-UP PUSH 6 ECO is classed as ‘work equipment’ it also falls within the scope of the Provision and Use of Work Equipment Regulations 1998 (PUWER). Regulation 9 of PUWER requires that persons using this equipment have received adequate training. -
Page 5: Terminology
BATTERY CONDITION METER AND BUTTON PLATFORM BRAKE (1 OF 2) MAINTENANCE ISOLATOR SWITCH 100V AND 240V CHARGER LEADS BATTERY WARNING BUZZER SCISSOR PACK HYDRAULIC TANK EMERGENCY LOWERING VALVE POP-UP PUSH 6 ECO OPERATOR’S SAFETY AND MAINTENANCE HANDBOOK (v.0.4.0409) Page 5 of 23... -
Page 6: Technical Data
APPROX. NO. OF LIFTS (FULLY CHARGED WITH SWL) OVERALL LENGTH (STOWED) 1.2 metres OVERALL HEIGHT (STOWED) 1.65 metres OVERALL WIDTH (STOWED) 0.70 metres OVERALL MASS (GVW) 225kg MAXIMUM WHEEL LOAD 350kg POP-UP PUSH 6 ECO OPERATOR’S SAFETY AND MAINTENANCE HANDBOOK (v.0.4.0409) Page 6 of 23... -
Page 7: Operating Site
1. GROUND CONDITIONS Ensure that the ground on which the POP-UP PUSH 6 ECO is to operate is capable of supporting the weight of the machine (including the weight of the operator plus tools and materials). Be aware of floors or coverings (e.g. -
Page 8: Safety Rules
Exceed the rated capacity (Safe Working Load or SWL) of the platform (240kgs). NEVER Use the POP-UP PUSH 6 ECO as a ‘crane’ (e.g. by suspending loads from beneath the platform). NEVER Make any attempt to increase the working height or outreach of the platform (e.g. by use of NEVER stepladders in the platform). -
Page 9: | O Pe R At I N G In St R Uct Io Ns
SAFETY DECALS AND TRAINING CARD BRAKES OIL LEAKS If the above checks reveal malfunctions or damage on the POP-UP PUSH 6 ECO, then the machine must not be used until the problem is rectified. If in doubt, seek further assistance from the manufacturer. -
Page 10: Engaging The Brakes
BRAKE ON POWERING UP The POP-UP PUSH 6 ECO is provided with a key operated switch which is used to isolate the battery and therefore the electrical system, preventing unauthorised use. To enable the electrical system, first turn the Maintenance Isolater switch to position ‘1’ (ON) and insert the key into the emergency stop button. -
Page 11: Entering And Leaving The Platform
PRESSING THE ‘UP’ BUTTON RAISES THE PLATFORM. PRESSING THE ‘DOWN’ BUTTON LOWERS THE PLATFORM. Take care to avoid repeated jerky movements which could cause unnecessary impact loads on the structure. POP-UP PUSH 6 ECO OPERATOR’S SAFETY AND MAINTENANCE HANDBOOK (v.0.4.0409) Page 11 of 23... -
Page 12: Emergency Stop
Always close the valve after use. BATTERY CHARGING A battery condition meter is fitted to the POP-UP PUSH 6 ECO as shown. To check the battery condition, elevate the platform from ground level whilst at the same time pressing the red button above the battery condition meter. -
Page 13: Safety During Maintenance
CHECK HYDRAULIC OIL LEVEL INSPECT LIMIT SWITCHES INSPECT WIRING CHECK ELECTRICAL CONNECTORS LUBRICATE ROLLER GUIDES LUBRICATE GREASE NIPPLES LUBRICATE PIVOT PINS LUBRICATE CASTOR MOUNTS REPLACE HYDRAULIC OIL POP-UP PUSH 6 ECO OPERATOR’S SAFETY AND MAINTENANCE HANDBOOK (v.0.4.0409) Page 13 of 23... -
Page 14: Storage
PERIODICAL MAINTENANCE AND CHECKS ( CONT.) Prior to first use of the POP-UP PUSH 6 ECO, all daily/pre-use checks must be undertaken. If the machine has been in storage for a long period of time, it may be necessary to undertake checks and tests as per the table on the preceding page (e.g. -
Page 15: Hydraulic Oil
FILLER CAP OIL FILTER BOLTS The hydraulic oil recommended for use with this POP-UP PUSH 6 ECO is: mineral basis hydraulic oil with lubricating, antifoaming, anti-corrosive, antioxidant HL-HLP (ISO and UNI HM)-HV-HLPD performances according to DIN51524 part 1-2 standards MINIMUM VISCOSITY... -
Page 16: Electical Schematic
S E CTION F IV E | MAI N TE N AN CE ELECTRICAL SCHEMATIC POP-UP PUSH 6 ECO OPERATOR’S SAFETY AND MAINTENANCE HANDBOOK (v.0.4.0409) Page 16 of 23... -
Page 17: Hydraulic Schematic
| MAI N TE N AN CE HYDRAULIC SCHEMATIC CYLINDER 512610-000 DAMPER VALVE 512728-000 VALVE FILTER CHECK VALVE RELIEF VALVE MOTOR PUMP FILTER RESERVOIR HYDRAULIC CIRCUIT POP-UP PUSH 6 ECO OPERATOR’S SAFETY AND MAINTENANCE HANDBOOK (v.0.4.0409) Page 17 of 23... -
Page 18: Troubleshooting
Insufficient tightening or seal Tighten joint again or replace seal PIPES invalid OIL LEAKAGE FROM AIR BREATHER Excessive quantity of oil Reduce oil quantity (FILLER CAP) POP-UP PUSH 6 ECO OPERATOR’S SAFETY AND MAINTENANCE HANDBOOK (v.0.4.0409) Page 18 of 23... -
Page 19: S E C T I O N S I X
Please see the location of the forklift pockets below. When using a tail lift to load or unload the POP-UP PUSH 6 ECO ensure that brakes are applied to both castors. Ensure that the capacity of the tail lift is sufficient to handle the POP-UP PUSH 6 ECO. Take care when manoeuvring the machine on the tail lift. -
Page 20: Lifting
| T RAN SP OR T IN ST R UCTI ON S LIFTING No lifting attachment points are provided on the POP-UP PUSH 6 ECO and therefore lifting of the machine (e.g. with a crane or straps) is prohibited. If lifting of the machine is required, please contact the manufacturer for further details. -
Page 21: S E Ction Sev E N
DATE SCHEDULED MAINTENANCE UNDERTAKEN REPAIRS DATE REPAIRS UNDERTAKEN EXAMINATION / TESTS DATE EXAMINATION / TESTS UNDERTAKEN PLEASE PHOTOCOPY THIS PAGE FOR YOUR OWN USE, AS REQUIRED. POP-UP PUSH 6 ECO OPERATOR’S SAFETY AND MAINTENANCE HANDBOOK (v.0.4.0409) Page 21 of 23... -
Page 22: Notes
S E CTION SEV E N | MAI N T EN AN CE AN D R E PAIR RECORD NOTES POP-UP PUSH 6 ECO OPERATOR’S SAFETY AND MAINTENANCE HANDBOOK (v.0.4.0409) Page 22 of 23... -
Page 23: Daily Checks - Operator Checklist
The following checklist has been provided to enable daily checks to be undertaken prior to use of this POP-UP PUSH 6 ECO. These checks should be carried out each working day or at the beginning of each shift. The purpose of the checks is to identify any wear and tear or malfunction of the machine’s components and systems. - Page 24 Po p- U p Pr o duct s L im ited Vi go Ce n t r e Bi r tl ey R o a d Wa s h i ng to n Ty ne & We a r N E 38 9 DA Cal l + 4 4 ( 0 )8 45 1 55 0 05 7 Fax +4 4 ( 0 )845 1 55 7 756...
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