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Summary of Contents for POP UP IQ LIFT PRO 10
- Page 1 OPERATIONS & SAFETY HANDBOOK PUSH-AROUND MOBILE ELEVATING WORK PLATFORM SUPO-758 REV C SN: E21-15001+ +44 (0)1244 833 933 info@popupproducts.co.uk popupproducts.co.uk...
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Page 2: Notes
NOTES OPERATIONS & SAFETY SUPO-758 IQ LIFT REV C... - Page 3 NOTES OPERATION & SAFETY SUPO-758 IQ LIFT REV C...
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Page 4: Foreword
•Because the manufacturer has no direct control over machine application and operation, proper safety practices are the responsibility of the user and all operating personnel. If there is a question about application and/or operation, contact: Pop Up Products Limited Unit E1, Tenth Avenue Deeside Industrial Park... -
Page 5: Fall Protection
FALL PROTECTION Fall Protection Notice: The guardrail system around the perimeter of the platform is the fall protection system for Mobile Elevating Work Platforms per the MEWP standard. It is prohibited to use this MEWP with any portion--or all--of the quardrails removed. -
Page 6: Table Of Contents
TABLE OF CONTENTS NOTES ......................................2 FOREWORD ....................................4 FALL PROTECTION ..................................5 TABLE OF CONTENTS ................................6 INDEX OF FIGURES ..................................7 SECTION 1 | PRODUCT DESCRIPTION..........................8 1.1 | PRODUCT INFORMATION ......................................8 1.2 | MACHINE SPECIFICATIONS ......................................9 SECTION 2 | SAFETY ................................10 2.1 | SAFETY SYMBOLS ..........................................10 2.2 | GENERAL RULES AND PRECAUTIONS .................................10 2.3 | SAFETY CONTROLS &... -
Page 7: Index Of Figures
INDEX OF FIGURES FIGURE 1: HANDBOOK STORAGE LOCATION ..............................4 FIGURE 2: ANCHORAGE ..........................................5 FIGURE 3: MAINTENANCE LOCK ..................................... 11 FIGURE 4: DESCENT WARNING LIGHT ..................................13 FIGURE 5: EMERGENCY LOWERING ..................................13 FIGURE 6: AUTOMATIC BRAKE ......................................14 FIGURE 7: FORK POCKETS ........................................16 FIGURE 8: TIE-DOWN ..........................................17 FIGURE 9: EXAMPLE SLING/LIFTING ..................................17 FIGURE 10: CENTRE OF GRAVITY ....................................17... -
Page 8: Section 1 | Product Description
1.1 | PRODUCT INFORMATION Pop Up Products’ IQ Lift is a Mobile Elevating Work Platform designed to be safe and reliable. The purpose of the machine is to elevate personnel, along with their necessary tools and materials. The machine is intended for indoor use (no wind load). -
Page 9: Machine Specifications
SECTION 1 | PRODUCT DESCRIPTION 1.2 | MACHINE SPECIFICATIONS IQ LIFT Working Height (maximum) 4.97 m Platform Height (maximum) 2.97 m Stowed Height 1.75 m Ground Clearance 66 mm Overall Width 0.75 m Overall Length 1.30 m Work Platform 0.52 m x 1.04 m Guard Rail Height 1.1 m Toe Board Height... -
Page 10: Section 2 | Safety
SECTION 2 | SAFETY 2.1 | SAFETY SYMBOLS Warnings and instructions that have a direct impact on safety are identified with the following signals: DANGER “DANGER” indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury. FAILURE TO FOLLOW THIS WARNING WILL CAUSE DEATH OR PERSONAL INJURY. -
Page 11: Figure 3: Maintenance Lock
SECTION 2 | SAFETY NEVER REACH BETWEEN SCISSORS LINKS OR PROP UP PLATFORM. Maintenance Lock The maintenance lock must be placed into position whenever the machine is being serviced in a partially raised position. Serious injury and/or death could result if maintenance lock is not used properly. FIGURE 3: Maintenance Lock OPERATION &... - Page 12 SECTION 2 | SAFETY Only qualified operators may operate this unit. ALWAYS read and understand the Operation and Safety Handbook before operating. ALWAYS understand all decals and warning labels on unit. ALWAYS prevent unauthorised use; when unit is not in use, remove key. ALWAYS wear necessary approved personal protective equipment (PPE), i.e.
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Page 13: Safety Controls & Indicators
SECTION 2 | SAFETY 2.3 | SAFETY CONTROLS & INDICATORS Emergency Stop This lift is equipped with two emergency stop switches, one at the platform control and one at the base control, that when activated, will render the unit inoperable until reset. To reset, pull the button out. (See the “Operating Controls &... -
Page 14: Figure 6: Automatic Brake
SECTION 2 | SAFETY Tilt Sensor If the chassis is tilted more than 1.5°, elevating function is prevented, and an alarm sounds. Lower the platform and move to a hard, level surface before elevating. Load Sensing Movement is inhibited when the load exceeds the rated load and elevating is attempted from the stowed position. - Page 15 THIS PAGE WAS INTENTIONALLY LEFT BLANK OPERATION & SAFETY SUPO-758 IQ LIFT REV C...
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Page 16: Section 3 | Transport, Handling, & Storage
SECTION 3 | TRANSPORT, HANDLING, & STORAGE 3.1 | PRELIMINARY UNPACKING INSTRUCTIONS AND DEALER INSPECTION Maintenance locks must be engaged prior to inspecting or servicing the unit when the platform is elevated. Inspect machine for any possible damage during shipment; perform a Pre-Delivery Inspection. See checklist in the Maintenance &... -
Page 17: Lifting And Tie-Down Points
SECTION 3 | TRANSPORT, HANDLING, & STORAGE 3.5 | LIFTING AND TIE-DOWN POINTS Tie-down points are provided in the front and rear of the machine for securing the machine on a trailer or truck bed for transport between places of use. They may also be used as lift points. FIGURE 8: Tie-Down FIGURE 9: Example Sling/Lifting Centre of gravity:... -
Page 18: Section 4 | Decals
SECTION 4 | DECALS 4.1 | DECAL LOCATIONS FIGURE 11: Decal Locations OPERATIONS & SAFETY SUPO-758 IQ LIFT REV C... - Page 19 SECTION 4 | DECALS ITEM NO. PART NUMBER DESCRIPTION 177-21-008-50-K DECALS,IQ LIFT PRO 10 DE603-18 DECAL,MODEL PRO 10 DE603-19 DECAL,MODEL IQ LIFT DE679 DECAL,HYDR FLUID DE706 DECAL,UPR HB DE751 DECAL,E-DOWN CABLE DE812 DECAL,CTL UPR DE813 DECAL,CTL UPR E-STOP DE814 DECAL,LOGO POP-UP...
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Page 20: Decal Symbol Meanings
SECTION 4 | DECALS 4.2 | DECAL SYMBOL MEANINGS Symbol Meaning • No Unauthorised Use • Do not operate this machine unless you have been trained in safe operation. • Training includes complete knowledge of the safety and operating instructions contained in the manufacturer’s handbook, your employer’s work rules, and applicable government regulations. - Page 21 SECTION 4 | DECALS Symbol Meaning • Tip Hazard • Do not elevate platform on a slope • Tip Hazard • Do not elevate platform on a slope. • Tip Hazard • Do not elevate platform on uneven or soft surfaces. •...
- Page 22 SECTION 4 | DECALS Symbol Meaning • Fork pocket • Hydraulic oil level • Hydraulic oil level OPERATIONS & SAFETY SUPO-758 IQ LIFT REV C...
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Page 24: Section 5 | Operation
SECTION 5 | OPERATION 5.1 | BEFORE YOU OPERATE Before use each day or at the beginning of each shift, the machine shall be given a visual inspection and functional test. Repairs (if any) must be made prior to operating the machine, as it is critical to ensure safe operation of the machine. -
Page 25: When Work Is Finished
SECTION 5 | OPERATION 5.2 | WHEN WORK IS FINISHED • When finished with the machine, place the platform in the stowed position. • Carefully exit the platform using the constant three point contact method. • NEVER JUMP OFF PLATFORM. •... -
Page 26: Operating Controls & Indicators
SECTION 5 | OPERATION 5.3 | OPERATING CONTROLS & INDICATORS FIGURE 14: Platform Controls Item Control/Indicator Emergency Stop Button Push in to stop all motion. Pull out to reset. USB Power Port Enable Button Push in to enable elevate and lower motion. Overload Indicator Light Illuminates when stowed, beginning to elevate and checking for overload. -
Page 27: Figure 15: Ground Controls/Lower Controls
SECTION 5 | OPERATION FIGURE 15: Ground Controls Item Control/Indicator Emergency Stop Button Push in to stop all motion. Pull out to reset. Power Indicator Light Illuminates when power is on. Alarm Alarm sounds for descent, descent delay, or warning that machine is on a slope. Key Switch Rotate the key to select Off, Platform or Ground Controls. -
Page 28: Section 6 | Daily Maintenance
SECTION 6 | DAILY MAINTENANCE 6.1 | DAILY MAINTENANCE Failure to perform inspections and preventative maintenance at recommended intervals may result in the unit being operated with a defect that may result in injury or death of the operator. Regular inspection and conscientious maintenance is important to efficient economical operation of this machine. -
Page 29: Battery Charging
SECTION 6 | DAILY MAINTENANCE 6.2 | BATTERY CHARGING This unit is equipped with a deep cycle 12-volt battery. The care and maintenance of your battery has much to do with how well this unit functions. Battery wiring should be checked monthly. Note: The surrounding temperature greatly affects the power reserve within a battery. -
Page 30: Section 7 | Appendix
SECTION 7 | APPENDIX 7.1 | PRE-START INSPECTION CHECKLIST Pre-start Inspection (Push-Around Models) THIS CHECKLIST MUST BE USED AT THE BEGINNING OF EACH SHIFT OR WARNING AFTER EVERY SIX TO EIGHT HOURS OF USE. FAILURE TO DO SO COULD AFFECT THE SAFETY OF THE OPERATOR. Model: Serial Number: •... - Page 31 THIS PAGE WAS INTENTIONALLY LEFT BLANK OPERATION & SAFETY SUPO-758 IQ LIFT REV C...
- Page 32 IQ Lift PRO 10 Operations & Safety Handbook © 2018 Pop Up Products Limited Unit E1, Tenth Avenue Deeside Ind Park Deeside, Flintshire CH5 2UA Tel.:+44 (0) 1244 833933 E-mail - support@popupproducts.co.uk Website - popupproducts.co.uk Revision Date: June, 2018...
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