Related Manuals for POP UP IQ LIFT PRO10
Summary of Contents for POP UP IQ LIFT PRO10
- Page 1 MAINTENANCE & TROUBLESHOOTING HANDBOOK PUSH-AROUND MOBILE ELEVATING WORK PLATFORM SUPO-759 REV C SN: E21-15001+ +44 (0)1244 833 933 info@popupproducts.co.uk popupproducts.co.uk...
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Page 2: Notes
NOTES MAINTENANCE & TROUBLESHOOTING SUPO-759 IQ LIFT REV C... - Page 3 NOTES MAINTENANCE & TROUBLESHOOTING SUPO-759 IQ LIFT REV C...
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Page 4: Foreward
ANY MODIFICATION OF THIS MACHINE WITHOUT THE EXPRESS WRITTEN CONSENT OF THE MANUFACTUER IS PROHIBITED. If there is a question about application, operation, and/or maintenance, contact: Pop Up Products Limited Unit E1, Tenth Avenue Deeside Industrial Park Deeside... - Page 5 Serial Number Location When contacting Pop Up Products for service or parts information, be sure to include the MODEL and SERIAL NUMBER. The serial number plate is located in the rear right wheel well. Should the nameplate be missing, there is an additional serial number label located inside the chassis.
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Page 6: Table Of Contents
TABLE OF CONTENTS NOTES ......................................2 FOREWARD ....................................4 TABLE OF CONTENTS ................................6 INDEX OF FIGURES ..................................7 SECTION 1 | SAFETY .................................. 8 1.1 | SAFETY SYMBOLS ...........................................8 1.2 | GENERAL RULES AND PRECAUTIONS ................................8 SECTION 2 | MAINTENANCE ..............................10 2.1 | CHARGING THE BATTERY ......................................10 2.2 | BATTERY MAINTENANCE AGM BATTERIES ............................. -
Page 7: Index Of Figures
INDEX OF FIGURES FIGURE 1: Maintenance Lock Stowed ....................................9 FIGURE 2: Maintenance Lock In Use ....................................9 FIGURE 3: Battery Charge Location ....................................11 FIGURE 4: Battery Location ........................................12 FIGURE 5: Cylinder Grease Points .......................................13 FIGURE 6: Control Tray Access ........................................15 FIGURE 7: Side Access .............................................15 FIGURE 8: EZcal Diagnostic Connection ..................................24 FIGURE 9: Diagnostic LED Location ....................................24 MAINTENANCE &... -
Page 8: Section 1 | Safety
SECTION 1 | SAFETY 1.1 | SAFETY SYMBOLS Warnings and instructions that have a direct impact on safety are identified with the following signals: DANGER “DANGER” indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury. FAILURE TO FOLLOW THIS WARNING WILL CAUSE DEATH OR PERSONAL INJURY. -
Page 9: Figure 1: Maintenance Lock Stowed
SECTION 1 | SAFETY NEVER REACH BETWEEN SCISSORS LINKS OR PROP UP PLATFORM. Maintenance Lock The maintenance lock must be placed into position whenever the machine is being serviced in a partially raised position. Serious injury and/or death could result if maintenance lock is not used properly. FIGURE 1: Maintenance Lock Stowed FIGURE 2: Maintenance Lock In Use FAILURE TO COMPLY WITH THE LISTED SAFETY PRECAUTIONS MAY... -
Page 10: Section 2 | Maintenance
SECTION 2 | MAINTENANCE 2.1 | CHARGING THE BATTERY This unit is equipped with either a deep cycle 12-volt AGM maintenance-free battery or a deep cycle Group 27 battery. Batteries should be fully charged after each use. Opportunity charging can be done but the batteries should be fully charged at least every other day if they are used daily. -
Page 11: Figure 3: Battery Charge Location
SECTION 2 | MAINTENANCE FIGURE 3: Battery Charge Location Battery Charge Light Display This display indicates that the power is on but there is no BATTERY 1 STATUS connection to a battery. The charger must see approximately five POWER CHARGING READY (5) volts on a battery to deliver D/C current. -
Page 12: Battery Maintenance Agm Batteries
SECTION 2 | MAINTENANCE 2.2 | BATTERY MAINTENANCE AGM BATTERIES Battery cycle life will vary significantly depending on the depth of discharge. The deeper the depth of discharge the fewer cycles a battery will deliver. Conversely, the shallower the depth of discharge the more cycles a battery will deliver. -
Page 13: Lubrication
SECTION 2 | MAINTENANCE 2.4 | LUBRICATION Item Specification Frequency of Lubrication Clyinder Standard Machine Grease Monthly FIGURE 5: Cylinder Grease Points 2.5 | COMPONENTS REQUIRING ADJUSTMENT Under normal use, no components should require adjustment. Contact the manufacturer if adjustments are required. -
Page 14: Section 3 | Inspection
SECTION 3 | INSPECTION 3.1 | INSPECTION & MAINTENANCE SCHEDULE Regular inspection and conscientious maintenance is important to efficient economical operation of this machine. It will help to assure that equipment will perform satisfactorily with a minimum of service and repair. Frequency and extent of periodic examinations may depend on national regulations. -
Page 15: Figure 6: Control Tray Access
SECTION 3 | INSPECTION MAINTENANCE ACCESS The control tray can be opened for routine inspection (checking hydraulic fluid level, batteries, etc.) . If additional access is needed, the side panel may be removed. FIGURE 6: Control Tray Access FIGURE 7: Side Access MAINTENANCE &... -
Page 16: Inspection Checklist: Pre-Delivery/Annual/Frequent
SECTION 3 | INSPECTION 3.2 | INSPECTION CHECKLIST: PRE-DELIVERY/ANNUAL/FREQUENT MOBILE ELEVATING WORK PLATFORMS SHALL BE INSPECTED, SERVICED, AND ADJUSTED TO MANUFACTURER’S REQUIREMENTS BY A QUALIFIED CAUTION MECHANIC PRIOR TO EACH SALE, LEASE, OR RENTAL, AND ANNUALLY, OR AS REQUIRED BY NATIONAL REGULATIONS. Model: Serial Number: •... -
Page 17: Inspection Checklist: Pre-Start
SECTION 3 | INSPECTION 3.3 | INSPECTION CHECKLIST: PRE-START Pre-start Inspection (Push-Around Models) THIS CHECKLIST MUST BE USED AT THE BEGINNING OF EACH SHIFT OR WARNING AFTER EVERY SIX TO EIGHT HOURS OF USE. FAILURE TO DO SO COULD AFFECT THE SAFETY OF THE OPERATOR. Model: Serial Number: •... -
Page 18: Section 4 | Technical References
SECTION 4 | TECHNICAL REFERENCES 4.1 | HYDRAULIC SCHEMATIC TEST PORT HYDRAULIC PUMP ASSEMBLY PRESSURE RELIEF SET DURING ASSEMBLY APPROX. 1800 PSI 0.627 CC/REV 0.038 IN^3/REV THIS DRAWING IS CONFIDENTIAL AND PROPRIETARY TO THE MANUFACTURER AND IS LOANED IN EXPECTATI MAINTENANCE &... - Page 19 REV BY DESCRIPTION OF CHANGE ECO # INITIAL RELEASE 2017-0014 06/21/2018 ORIGINALLY DRAWN BY: DATE: Pop Up Products Limited HYD SCH,IQ LIFT SPEC/MATL: Schematic WEIGHT: APPROX. 0.00 LB. DRAWING #: HS-177-20-001-51 SCALE:1:1 B-SIZE DO NOT SCALE DRAWING SHEET 1 OF 1 ION THAT IT WILL BE KEPT CONFIDENTIAL AND USED ONLY FOR THE PURPOSE FOR WHICH IT IS LOANED.
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Page 20: Electrical Schematic
SECTION 4 | TECHNICAL REFERENCES 4.2 | ELECTRICAL SCHEMATIC LOW BATT (UPR CTL) G-6 F-6 LWR UP/DN UPR E-STOP LWR E-STOP FUSE 20A LWR ENABLE KEY SW THIS DRAWING IS CONFIDENTIAL AND PROPRIETARY TO THE MANUFACTURER AND IS LOANED IN EXPECTATI MAINTENANCE &... - Page 21 REV BY DESCRIPTION OF CHANGE ECO # Initial Release 2017-0014 06/08/2018 ORIGINALLY DRAWN BY: DATE: Pop Up Products Limited ELEC SCH,IQ LIFT SPEC/MATL: Schematic WEIGHT: APPROX. 0.00 LB. DRAWING #: WS-177-20-001-51 SCALE:1:1 B-SIZE DO NOT SCALE DRAWING SHEET 1 OF 1 ION THAT IT WILL BE KEPT CONFIDENTIAL AND USED ONLY FOR THE PURPOSE FOR WHICH IT IS LOANED.
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Page 22: Wiring Diagram
SECTION 4 | TECHNICAL REFERENCES 4.3 | WIRING DIAGRAM 177-21-021-50 PROX SWITCH 177-21-010-50 ALARM FUSE 250A FUSE 20A KEY SW 177-21-011-50 KEY SW LWR UP/DN 177-21-009-50 9 3 7 8 6 1 4 5 2 BATTERY 1002101650 1002103851 143-01-025-50 POW SOL 143-01-025-50 PUMP MOTOR UP COIL... - Page 23 SECTION 4 | TECHNICAL REFERENCES CONNECTOR A BUTT 7 10 11 12 CONNECTOR B, F, & G BUTT 6 4 5 6 BUTT 8 CONNECTOR C, D & E TAB1 LWR E-STOP CONNECTOR H & J DOWN COIL LWR ENABLE BEACON 177-21-018-50 BATTERY...
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Page 24: Ezlift Diagnostics
SECTION 4 | TECHNICAL REFERENCES 4.4 | EZLIFT DIAGNOSTICS FIGURE 8: EZcal Diagnostic Connection An EZcal tool can be connected to the diagnostic port on the lower control panel to provide access to a number of menus for diagnostic purposes. FIGURE 9: Diagnostic LED Location If an EZcal is not available, an LED on the control board may be viewed to display flash codes. - Page 25 SECTION 4 | TECHNICAL REFERENCES Flash Code Message Meaning Steady EVERYTHING OK No problems detected Steady LIFTING/LOWERING Elevating or Lowering in progress Fault detected with P1-1 and P1-2: FAULT: CHECK EMS Power--E-stop, key switch, 20 A fuse, etc. FUNCTIONS LOCKED-ENABLE Attempting to activate up/down movement without FIRST enable...
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Page 26: Troubleshooting Flowchart: Power
SECTION 4 | TECHNICAL REFERENCES Troubleshooting Flowchart: IQ LIFT Power 4.5 | TROUBLESHOOTING FLOWCHART: POWER Troubleshooting Step 1: Main Power WARNING See also Any modification on this machine without Wiring Diagram Electrical Schematic the express consent of the manufacturer is prohibited. Is key switch Is the power Does the machine... - Page 27 SECTION 4 | TECHNICAL REFERENCES Troubleshooting Flowcharts--General Notes: WARNING Inspect parts for visible damage as they are encountered. Failure to comply with safety precautions After each step, check if problem has been indentified and/or resolved. may result in damage, injury, or death. If so, make the recommended fix or see a referenced document.
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Page 28: Troubleshooting Flowchart: Elevating
SECTION 4 | TECHNICAL REFERENCES Flowchart-IQ LIFT-Elevating 4.6 | TROUBLESHOOTING FLOWCHART: ELEVATING Troubleshooting Step 2A: Elevating WARNI WARNING: Set up for maintenance safety: See also Any modification on th Remove load from platform. Wiring Diagram Electrical Schematic the express consent o Check for overhead obstructions. - Page 29 SECTION 4 | TECHNICAL REFERENCES Troubleshooting Flowcharts--General Notes: WARNING Failure to comply with safety precautions Inspect parts for visible damage as they are encountered. his machine without may result in damage, injury, or death. After each step, check if problem has been indentified and/or resolved. of the manufacturer Refer to Maintenance Manual for If so, make the recommended fix or see a referenced document.
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Page 30: Troubleshooting Flowchart: Lowering
SECTION 4 | TECHNICAL REFERENCES Flowchart: IQ LIFT-Lowering 4.7 | TROUBLESHOOTING FLOWCHART: LOWERING Troubleshooting Step 2B: Lowering WARNING See also Any modification on this machine WARNING: Set up for maintenance safety: Wiring Diagram Electrical Schematic Remove load from platform. the express consent of the manu Check for overhead obstructions. - Page 31 SECTION 4 | TECHNICAL REFERENCES Troubleshooting Flowcharts--General Notes: WARNING Inspect parts for visible damage as they are encountered. Failure to comply with safety precautions e without After each step, check if problem has been indentified and/or resolved. may result in damage, injury, or death. ufacturer If so, make the recommended fix or see a referenced document.
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Page 32: Section 5 | Parts
Refer to the Operation & Safety Handbook for decal part numbers and locations. In addition to the decals listed in the Operation & Safety Handbook, a partial list of replacement parts is included in this handbook. These represent current model revisions. A full parts handbook is available from Pop Up Products. - Page 33 SECTION 5 | PARTS Description Part # Notes DECAL KIT, IQ LIFT PRO 10 177-21-008-50-K PLATFORM CONTROL ASSEMBLY 177-21-006-50 MAIN WIRE HARNESS 177-21-019-50 BUTTON,PUSH GREEN ELEC-602-KIT BUTTON,PUSH/PULL RED E-STOP ELEC-071-KIT CONTACT BLOCK,NC ELEC-072 CONTACT BLOCK,NO ELEC-603 ROCKER SWITCH ELEC-133B CHARGER,12V,06A PCS ELEC-746 GATE SPRING HARD-302...
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Page 34: Section 6 | Inspection And Repair Log
SECTION 6 | INSPECTION AND REPAIR LOG 6.1 | INSPECTION AND REPAIR LOG Model: _____________________________ Serial Number:_____________________________ Date Maintenance, Examination, or Repair Comments PLEASE DUPLICATE THIS PAGE AS NEEDED FOR YOUR OWN USE. MAINTENANCE & TROUBLESHOOTING SUPO-759 IQ LIFT REV C... - Page 35 SECTION 6 | INSPECTION AND REPAIR LOG Date Maintenance, Examination, or Repair Comments PLEASE DUPLICATE THIS PAGE AS NEEDED FOR YOUR OWN USE. MAINTENANCE & TROUBLESHOOTING SUPO-759 IQ LIFT REV C...
- Page 36 IQ Lift PRO 10 Maintenance & Troubleshooting Handbook © 2018 Pop Up Products Limited Unit E1, Tenth Avenue Deeside Industrial Park Deeside Flintshire CH5 2UA Tel. +44(0) 1244 833 933 E-mail - support@popupproducts.co.uk Website - popupproducts.co.uk Revision Date: June, 2018...
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