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PUSH
F O R P U S H 6 P R O , P U S H 8 P R O
A N D P U S H 1 0 P R O
+44 (0)1244 833 933
O P E R ATO R ' S S A F E T Y A N D
M A I N T E N A N C E H A N D B OO K
F O R P U S H 6 P R O , P U S H 8 P R O & P U S H 1 0 P R O
PRO
info@popupproducts.co.uk
popupproducts.co.uk

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Table of Contents
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Summarization of Contents

Safety Rules
Electrocution Hazard
Details risks associated with electrical hazards and the machine's insulation.
Tip Over Hazard
Explains dangers of tipping and requirements for stable operation.
Collision Hazard
Highlights risks of collision with overhead obstructions or other hazards.
Fall Hazard
Addresses risks of falling from the platform or due to instability.
Component Identification
Right Side Component View
Identifies components visible from the right side of the aerial platform.
Rear Component View
Identifies components visible from the rear of the aerial platform.
Special Limitations
Platform Elevation and Surface Limits
Specifies that elevation is limited to firm, level surfaces only.
Platform Capacity and Occupancy
States the maximum load and occupancy limits for the platform.
Manual Force Limit
Defines the maximum allowable manual force that can be applied to the machine.
Lift Level Sensor Interlock
Explains the function of the level sensor system and its alarm.
Lowering Alarm Function
Describes the audible alarm that sounds when the platform is lowered.
Lowering Interrupt Feature
Details the automatic stop during lowering to allow personnel to clear the area.
Controls and Indicators
Lower Control Panel Overview
Identifies and describes controls located on the lower control panel.
Upper Control Panel Overview
Identifies and describes controls located on the upper control panel.
Emergency Stop Button Function
Explains the function and operation of the emergency stop buttons.
Control Selector Switch
Details how to switch between lower and upper control operation.
Specific Control Functions
Ground Operation Button
Prevents platform movement if raise/lower buttons are accidentally pressed.
Platform Raise/Lower Buttons
Buttons used to raise or lower the platform from either control station.
Battery Charger Mode Selector
Selects between 110V and 230V/240V charging circuits.
Interlock Button Operation
Prevents movement if raise/lower buttons are accidentally pressed from upper controls.
Pre-Operation Safety Inspection
Daily Inspection Checklist Items
Lists daily checks for damage, fluid levels, brakes, guardrails, and structure.
System Function Inspection
Pre-Operation System Checks
Covers moving the machine, testing stop buttons, and checking the scissors structure.
Lower Control Station Function Tests
Includes testing ground operation, emergency lowering, and stop buttons from lower controls.
Upper Control Station Function Tests
Includes testing interlock, function controls, and stop buttons from upper controls.
Auto Brake System Verification
Verifies the correct operation of the auto brake system.
Operation
General Operation Safety Warnings
Highlights critical safety warnings for operation, including electrical, pinch points, and stability.
Platform Rated Work Load
Explains the total weight capacity and its relation to stability.
Preparing the Aerial Platform
Outlines the procedure to prepare the aerial platform for use.
Operating from Lower Controls
Details how to raise or lower the platform using the lower controls.
Operating from Upper Controls
Details how to raise or lower the platform using the upper controls.
Upper Control Operations
Upper Controls Procedure
Step-by-step guide to operate the platform from the upper controls.
Platform Entry and Exit Safety
Advises on safe practices for entering and exiting the platform.
Raising and Lowering via Upper Controls
Procedure for raising and lowering the platform using upper controls.
Upper Controls Lowering Interrupt
Explains the lowering interrupt function when using upper controls.
Component Tray Access
Component Tray Safety Warning
Warns against opening the tray when the platform is elevated due to tip-over risk.
Emergency Lowering System
Emergency Lowering Procedure
Step-by-step instructions for operating the emergency lowering system.
Transporting the Machine
Preparation for Transportation
Steps to prepare the aerial platform for transport.
Transportation Method Responsibilities
User responsibilities for choosing proper transportation methods and tie-downs.
Lifting with a Forklift
Procedure for safely lifting the aerial platform using a forklift.
Lifting with a Tail Lift
Procedure for safely lifting the aerial platform using a tail lift.
Maintenance Procedures
Safety Prop Positioning for Maintenance
Procedure for properly positioning the safety props for maintenance.
Hydraulic Fluid Level Check
Instructions for checking and topping up hydraulic fluid levels.
Battery Maintenance Guidelines
Guidance on checking battery fluid levels and general battery care.
Battery Charging Instructions
Procedure and warnings related to charging the machine's battery.
Inspection and Maintenance Schedule
Charger Dryness and Handling
Instructions for keeping the charger dry during use.
Battery Charging and Indicators
Detailed steps for charging the battery and understanding indicators.
Periodic Inspection Importance
Explains the importance and nature of periodic inspections and maintenance.
Daily Preventative Maintenance Checklist
Introduction to the daily checklist for machine service and maintenance.
Daily Preventative Maintenance Checklist
Operator's Manual Inspection
Ensures the operator's manual is present and readable.
Electrical System Checks
Checks battery terminals, charge indicator, charger, and wiring harness.
Hydraulic System Checks
Verifies hydraulic fluid level, hoses, tubes, and fittings.
Castor Wheel Inspection
Inspects castors for good condition and smooth movement.
Manual Brake Operation Check
Checks manual brakes for proper operation and damage.
Lower Control Station Checks
Inspects operating controls, emergency stop, and lowering alarm/interrupt.
Emergency Lowering System Check
Verifies proper operation of the emergency lowering system.
Safety Prop Condition Check
Confirms safety prop is in good condition and properly stored.
Structures Integrity Inspection
Inspects weldments, scissors, chassis, steps, and platform for damage.
Platform Slide Rollers Inspection
Checks platform slide rollers for damage or deformation.
Fastener Security Check
Ensures all fasteners are in place, tight, and not missing.
Upper Control Station Inspection
Inspects guardrail system, platform floor, entry gate, and controls.
Upper Control Operation Test
Checks upper controls for proper operation/raise and lower functions.
Lowering Delay Function Test
Verifies proper operation of limit switch and lowering delay.
Upper Emergency Stop Test
Confirms the upper emergency stop button shuts off controls.
Safety Decals Readability Check
Ensures safety decals are in place and readable.
General Specifications - PUSH 6 PRO
PUSH 6 PRO Aerial Platform Specs
Details working height, wheelbase, ground clearance, and weight.
PUSH 6 PRO Platform Specs
Provides platform dimensions, guardrail height, toeboard height, and capacity.
PUSH 6 PRO Function Speed
Lists the time taken for platform raise and lower functions.
PUSH 6 PRO Lift Level Sensor Specs
Specifies tilt angles for side-to-side and front-to-rear interlocks.
PUSH 6 PRO Electrical System Specs
Details voltage, source, fluid recommendation, and charger specifications.
PUSH 6 PRO Hydraulic System Specs
Lists pressure, relief valve setting, reservoir, and system capacity.
PUSH 6 PRO Ambient Temperature Range
Defines the acceptable ambient temperature range for operation.
PUSH 6 PRO Maximum Wind Speed
Specifies the maximum allowable wind speed for operation.
PUSH 6 PRO Vibration and Sound Specs
Provides vibration levels and sound pressure level at the workstation.
PUSH 6 PRO Tire Specification
Describes the type of tires used on the machine.
General Specifications - PUSH 8 PRO
PUSH 8 PRO Aerial Platform Specs
Details working height, wheelbase, ground clearance, and weight.
PUSH 8 PRO Platform Specs
Provides platform dimensions, guardrail height, toeboard height, and capacity.
PUSH 8 PRO Function Speed
Lists the time taken for platform raise and lower functions.
PUSH 8 PRO Lift Level Sensor Specs
Specifies tilt angles for side-to-side and front-to-rear interlocks.
PUSH 8 PRO Electrical System Specs
Details voltage, source, fluid recommendation, and charger specifications.
PUSH 8 PRO Hydraulic System Specs
Lists pressure, relief valve setting, reservoir, and system capacity.
PUSH 8 PRO Ambient Temperature Range
Defines the acceptable ambient temperature range for operation.
PUSH 8 PRO Maximum Wind Speed
Specifies the maximum allowable wind speed for operation.
PUSH 8 PRO Vibration and Sound Specs
Provides vibration levels and sound pressure level at the workstation.
PUSH 8 PRO Tire Specification
Describes the type of tires used on the machine.
General Specifications - PUSH 10 PRO
PUSH 10 PRO Aerial Platform Specs
Details working height, wheelbase, ground clearance, and weight.
PUSH 10 PRO Platform Specs
Provides platform dimensions, guardrail height, toeboard height, and capacity.
PUSH 10 PRO Function Speed
Lists the time taken for platform raise and lower functions.
PUSH 10 PRO Lift Level Sensor Specs
Specifies tilt angles for side-to-side and front-to-rear interlocks.
PUSH 10 PRO Electrical System Specs
Details voltage, source, fluid recommendation, and charger specifications.
PUSH 10 PRO Hydraulic System Specs
Lists pressure, relief valve setting, reservoir, and system capacity.
PUSH 10 PRO Ambient Temperature Range
Defines the acceptable ambient temperature range for operation.
PUSH 10 PRO Maximum Wind Speed
Specifies the maximum allowable wind speed for operation.
PUSH 10 PRO Vibration and Sound Specs
Provides vibration levels and sound pressure level at the workstation.
PUSH 10 PRO Tire Specification
Describes the type of tires used on the machine.

Table of Contents