Table Of Contents - Royal Enfield 350 BULLET 1949 Workshop Maintenance Manual

Table of Contents

Table Of Contents2
350 Bullet 19513
350 Bullet 19553
Technical Data4
Section A2A4
Section A2B6
Engine Specification8
Engine8
Cylinder Head8
Cylinder8
Section B28
Timing Drive9
Ignition And Lighting System9
Carburetter9
Air Filter9
Lubrication System10
Breather10
Gearbox10
Clutch10
350 Bullet Oil Pump Diagrams11
Feed Pump Position11
Return Pump Position11
350 + 500 Bullet Scrambles 195413
350 Bullet Trials 195113
Service Operations With Engine In Frame14
350 Bullet 1949 - 195514
500 Bullet 1953 - 195514
Removal Of The Timing Cover14
Section C214
Removal Of The Petrol Tank15
Removal Of The Cylinder Head15
Ignition Timing15
Removal Of The Valves16
Removal Of The Valve Guides16
Removal Of The Cylinder16
Removal Of The Piston16
Decarbonising17
Grinding In The Valves17
Reassembly After Decarbonising17
Cleaning The Oil Filter17
Overhaul Of Oil Pumps18
Removal Of Pump Worm And Timing Pinion18
Removal Of The Magdyno Pinion18
Primary Chain Adjustment18
Removal Of The Engine Sprocket19
Removal Of The Clutch19
Removal Of The Tappets And Guides19
Pressure Relief Valves19
Removal Of The Magdyno20
"350 and 500 Bullet" Engines22
Removal Of The Engine From The Frame22
Main Bearings22
Removal Of The Gear Box22
Section D222
Flywheel Assembly23
Reassembly Of The Crankcase24
Gearbox And Clutch26
Removal Of Gearbox26
To Dismantle The Gearbox26
Exploded View Of Clutch26
Section E126
Exploded View Of Gearbox27
Removal Of The Ball Races28
Gear Change Mechanism28
Dismantling And Re-Assembly Of The Clutch28
Adjustment Of The Clutch Control28
Adjustment Of The Neutral Finder29
Gearbox Oil Level29
Clutch Adjustment On Current Gearboxes29
Clutch Lever And Cable Adjustments On Early Gearboxes29
Carburetter With Pilot Jet System30
Two Designs30
Section F130
How It Works And Parts Names31
Hints And Tips31
Section F431
How To Trace Faults32
Parts To Tune Up With32
Throttle Stop Screw32
Pilot Air Screw32
How To Tune Up33
Tuning Twin Engines With Twin Carburetors33
1St Main Jet33
2Nd Pilot Jet With Throttle In Positions33
Amal Monobloc Carburetter34
General Description34
Tuning The Carburetter34
First-Main Jet35
Exploded View Of Monobloc Carburetor36
Dismantling Carburetter37
Causes Of High Petrol Consumption37
Model Moil For Single Cylinder Engines38
General38
Routine Maintenance38
Lubrication38
Section G1C38
Adjustments39
Check Every 3,000 Miles39
Cleaning39
Renewing Timing Control Cable39
Contact Breaker Spring40
Testing Magdyno In Position On Engine40
Lucas Dynamo Model E3Lm42
Test Data42
Testing In Position To Locate Fault In Charging Circuit42
Inspection Of Commutator And Brush Gear42
Section G2B42
To Dismantle43
Field Coil44
Commutator44
Armature45
Bearings45
Dynamo Polarity45
Reassembly45
Control Box46
Setting Data46
Servicing46
Checking The Wiring Between Battery And Regulator46
Section G3A46
Adjusting The Electrical Setting Of The Regulator47
Adjusting The Electrical Setting Of The Cutout47
Checking The Electrical Setting Of The Cutout47
Battery Model Puz7E48
Preparation For Service48
Section G4A48
Head And Tail Lamps50
Headlamp50
Lucas Light Unit50
Section G5A50
Replacing The Light Unit And Bulb51
Parking Lights51
Tail Light51
Motor Cycle Prices53
Frame54
Section H154
Description Of Frame55
Steering Head Races55
Removal Of Rear Suspension Unit55
Servicing Rear Suspension Units55
Removal Of Swinging Arm Chain Stays57
Centre Stand57
Wheel Alignment58
Front Fork60
Operation Of The Fork60
Section Of Fork Leg60
Dismantling The Fork To Replace Spring, Oil Seal Or Bearing Bushes61
Main Tube Spanner61
Main Tube Seal Guide61
Spring62
Reassembly Of Parts62
Removal Of Complete Fork62
Outer Cover Centralising Bushes62
Air Vents63
Operation Of Fork64
Section J364
Removal Of Main Tubes67
Section J468
Sectioned View Of Telescopic Fork69
Front Wheel72
Removal From Fork72
Removal Of Brake Cover Plate Assemblies72
Removal Of Brake Shoes And Springs72
Section K172
Replacing Brake Linings73
Hub Bearings73
Fitting Limits For Bearings73
Refitting Ball Bearings73
Reassembly Of Brake Shoes Onto Cover Plates74
Floating Cam Housings74
Refitting Brake Cover Plates74
Wheel Rim74
Spokes75
Wheel Building And Truing75
Tyre75
Tyre Pressure75
Removal Of Brake Cover Plate Assy76
Removal Of Hub Spindle And Bearings76
Section K276
Floating Cam78
Wheel Rims78
Refitting Brake Cover78
Wheel Lacing79
Tyre Pressures80
Rear Wheel (Detachable Type)82
Detachable Rear Wheel82
Section L182
Removal And Replacement Of Complete Wheel For Access To Brake83
Removal Of Main Portion Of Wheel83
Removal Of Brake Shoes For Replacement Fitting New Linings, Etc.84
Cush Drive84
Re-Assembly Of Cush Drive84
Removal Of Ball Bearings85
Rear Wheel (Non-Detachable Type)88
Section L288
Special Tools94
Section M294