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Rugged Ridge Exo-Top Manual
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Rugged Ridge Exo-Top Manual

4-door roof rack system
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460 HORIZON DR. SUITE 400 | SUWANEE, GA 30024 | PHONE: 770-614-6101 | FAX: 770-614-6069 | info@omix-ada.com
The EXO-Top Roof Rack System is rated to a dynamic 300 lb, evenly distributed
WARNING
!
load. Further loading could result in serious injury or death.
maintenance for further instructions.
This symbol will indicate parts that are in the video. Go to http://www.ruggedridge.com/
install and use instructions.
PHONE: M-F 8am - 5pm EST 1-800-449-6649 | EMAIL: techsupport@omix-ada.com
4-Door EXO-Top Roof Rack System
OMIX-ADA
TECHNICAL SUPPORT
®
FOR WARRANTY INFORMATION VISIT: www.Omix-Ada.com
Copyright © 2015 Omix-Ada
, Inc.
®
Page 1/31
13516.02

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Summary of Contents for Rugged Ridge Exo-Top

  • Page 1 460 HORIZON DR. SUITE 400 | SUWANEE, GA 30024 | PHONE: 770-614-6101 | FAX: 770-614-6069 | info@omix-ada.com 4-Door EXO-Top Roof Rack System The EXO-Top Roof Rack System is rated to a dynamic 300 lb, evenly distributed WARNING load. Further loading could result in serious injury or death.

  • Page 2: Table Of Contents

    Page 2/31 460 HORIZON DR. SUITE 400 | SUWANEE, GA 30024 | PHONE: 770-614-6101 | FAX: 770-614-6069 | info@omix-ada.com Table of Contents Important Safety Information Components List Section A - Preparing for Installation; Removal of Factory Top Section B - Cage Assembly and Installation (11) Section C - Surrounds Assembly and Installation (13)
  • Page 3 Damage to your product or other property may result if you don’t follow instructions. We hope you enjoy your Rugged Ridge® purchase and are here to help if you still have questions after reviewing this safety information and instructions. See Customer Service contacts included with your Limited Warranty.

  • Page 4: Components List

    Page 4/31 460 HORIZON DR. SUITE 400 | SUWANEE, GA 30024 | PHONE: 770-614-6101 | FAX: 770-614-6069 | info@omix-ada.com Components List Ensure all components and hardware are provided before beginning installation process. Cage Assembly Cage Hardware 1. Cage Base, LH 9.
  • Page 5 Page 5/31 460 HORIZON DR. SUITE 400 | SUWANEE, GA 30024 | PHONE: 770-614-6101 | FAX: 770-614-6069 | info@omix-ada.com Components List Surrounds Assembly Surrounds Hardware 1. Front Surround, LH 9. M8x30 Knob 2. Front Surround, RH 3. Rear Lower Surround, LH 4.
  • Page 6 Page 6/31 460 HORIZON DR. SUITE 400 | SUWANEE, GA 30024 | PHONE: 770-614-6101 | FAX: 770-614-6069 | info@omix-ada.com Components List Slider System Assembly Slider System Hardware 1. Front Bow Assembly 6. Front Surround Bracket, RH 2. Rear Bow Assembly 7.
  • Page 7 Page 7/31 460 HORIZON DR. SUITE 400 | SUWANEE, GA 30024 | PHONE: 770-614-6101 | FAX: 770-614-6069 | info@omix-ada.com Components List Soft Top Assembly Soft Top Hardware 1. Soft Top Fabric 5. Release Clips (Carabiner) 1.5” ID 2. Rear Window 3.

  • Page 8: Section A - Preparing For Installation; Removal Of Factory Top

    Page 8/31 460 HORIZON DR. SUITE 400 | SUWANEE, GA 30024 | PHONE: 770-614-6101 | FAX: 770-614-6069 | info@omix-ada.com Section A - Preparing for Installation; Removal of Factory Top Tools Needed: Phillips head screw driver Torx bit socket wrench (T30) Carefully read and understand all instructions before proceeding.
  • Page 9 Page 9/31 460 HORIZON DR. SUITE 400 | SUWANEE, GA 30024 | PHONE: 770-614-6101 | FAX: 770-614-6069 | info@omix-ada.com Section A - Preparing for Installation; Removal of Factory Top 2. Remove front and rear door surrounds from each side of vehicle.
  • Page 10 Page 10/31 460 HORIZON DR. SUITE 400 | SUWANEE, GA 30024 | PHONE: 770-614-6101 | FAX: 770-614-6069 | info@omix-ada.com Section A - Preparing for Installation; Removal of Factory Top 5. Flip header and fabric and remove screws from top of header at each end.

  • Page 11: Section B - Cage Assembly And Installation

    Page 11/31 460 HORIZON DR. SUITE 400 | SUWANEE, GA 30024 | PHONE: 770-614-6101 | FAX: 770-614-6069 | info@omix-ada.com Section B - Cage Assembly and Installation Tools Needed: 5mm, 6mm Allen Keys 13mm Socket Torque Wrench Sealant (black Permatex, or similar) Carefully read and understand all instructions before proceeding.
  • Page 12 Page 12/31 460 HORIZON DR. SUITE 400 | SUWANEE, GA 30024 | PHONE: 770-614-6101 | FAX: 770-614-6069 | info@omix-ada.com Section B - Cage Assembly and Installation 3. Align rear cage brackets with bolt holes on tub. 4. Center Side Bar brackets with B pillar, indicated by arrow on right.

  • Page 13: Section C - Surrounds Assembly And Installation

    Page 13/31 460 HORIZON DR. SUITE 400 | SUWANEE, GA 30024 | PHONE: 770-614-6101 | FAX: 770-614-6069 | info@omix-ada.com Section C - Surrounds Assembly and Installation Tools Needed: 6mm Allen Key 1. Attach rear upper surround to rear lower surround, placing seal in between;...
  • Page 14 Page 14/31 460 HORIZON DR. SUITE 400 | SUWANEE, GA 30024 | PHONE: 770-614-6101 | FAX: 770-614-6069 | info@omix-ada.com Section D - Bow and Slider Installation Tools Needed: 5mm, 6mm Allen Keys 13mm Socket Wrench Marker Hobby Knife Carefully read and understand all instructions before proceeding. We recommend two people for this installation.
  • Page 15 Page 15/31 460 HORIZON DR. SUITE 400 | SUWANEE, GA 30024 | PHONE: 770-614-6101 | FAX: 770-614-6069 | info@omix-ada.com Section D - Bow and Slider Installation 3. Align front bow assembly, as shown below, with mounting bolts on front roll bar, mark line approximately 2” on fabric, and make cut to accept mounting holes of front bow assembly.
  • Page 16 Page 16/31 460 HORIZON DR. SUITE 400 | SUWANEE, GA 30024 | PHONE: 770-614-6101 | FAX: 770-614-6069 | info@omix-ada.com Section D - Bow and Slider Installation 5. Align rear rail bracket on rear rollbar mounting bolt, mark line approximately 2” on fabric, and make cut to accept rear mounting holes of rail assembly.
  • Page 17 Page 17/31 460 HORIZON DR. SUITE 400 | SUWANEE, GA 30024 | PHONE: 770-614-6101 | FAX: 770-614-6069 | info@omix-ada.com Section D - Bow and Slider Installation 9. Install front moutning hole of rail using provided M8 Short Socket Cap Bolt. side will need to be tightened.
  • Page 18 Page 18/31 460 HORIZON DR. SUITE 400 | SUWANEE, GA 30024 | PHONE: 770-614-6101 | FAX: 770-614-6069 | info@omix-ada.com Section D - Bow and Slider Installation 12. Install slider carriage assembly to header using factory screws from top of header; slider carriage assembly will face inward as shown.

  • Page 19: Section E - Soft Top Assembly And Installation

    Page 19/31 460 HORIZON DR. SUITE 400 | SUWANEE, GA 30024 | PHONE: 770-614-6101 | FAX: 770-614-6069 | info@omix-ada.com Section E - Soft Top Assembly and Installation Tools Needed: Copyright © 2015 Omix-Ada , Inc. ®...
  • Page 20 Page 20/31 460 HORIZON DR. SUITE 400 | SUWANEE, GA 30024 | PHONE: 770-614-6101 | FAX: 770-614-6069 | info@omix-ada.com Section E - Soft Top Assembly and Installation Copyright © 2015 Omix-Ada , Inc. ®...
  • Page 21 Page 21/31 460 HORIZON DR. SUITE 400 | SUWANEE, GA 30024 | PHONE: 770-614-6101 | FAX: 770-614-6069 | info@omix-ada.com Section E - Soft Top Assembly and Installation Copyright © 2015 Omix-Ada , Inc. ®...
  • Page 22 Page 22/31 460 HORIZON DR. SUITE 400 | SUWANEE, GA 30024 | PHONE: 770-614-6101 | FAX: 770-614-6069 | info@omix-ada.com Section E - Soft Top Assembly and Installation Copyright © 2015 Omix-Ada , Inc. ®...
  • Page 23 Page 23/31 460 HORIZON DR. SUITE 400 | SUWANEE, GA 30024 | PHONE: 770-614-6101 | FAX: 770-614-6069 | info@omix-ada.com Section E - Soft Top Assembly and Installation Copyright © 2015 Omix-Ada , Inc. ®...
  • Page 24 Page 24/31 460 HORIZON DR. SUITE 400 | SUWANEE, GA 30024 | PHONE: 770-614-6101 | FAX: 770-614-6069 | info@omix-ada.com Copyright © 2015 Omix-Ada , Inc. ®...

  • Page 25: Operating Procedure

    460 HORIZON DR. SUITE 400 | SUWANEE, GA 30024 | PHONE: 770-614-6101 | FAX: 770-614-6069 | info@omix-ada.com Operating Procedure CAUTION Do not attempt to operate the Rugged Ridge® Exo-Top while vehicle is in motion. For further operating instructions, visit Exo-Top page at RuggedRidge.com. SUN SLIDER 1.
  • Page 26 Page 26/31 460 HORIZON DR. SUITE 400 | SUWANEE, GA 30024 | PHONE: 770-614-6101 | FAX: 770-614-6069 | info@omix-ada.com Operating Procedure FULL SUN SLIDER cage. Release carabiner and cable. 2. From Sun Slider position, slide header back to second cage bar. 3.
  • Page 27 Page 27/31 460 HORIZON DR. SUITE 400 | SUWANEE, GA 30024 | PHONE: 770-614-6101 | FAX: 770-614-6069 | info@omix-ada.com Operating Procedure SAVANNAH TOP 1. Keeping header bar attached in front, remove windows 2. Rear corner panels are tucked above rear soundbar. Copyright ©...
  • Page 28 Page 28/31 460 HORIZON DR. SUITE 400 | SUWANEE, GA 30024 | PHONE: 770-614-6101 | FAX: 770-614-6069 | info@omix-ada.com Operating Procedure HALF SAVANNAH TOP 1. Remove rear windows. 2. From Full Sun Slider position, slide header to rear-most position. Do not allow header assembly to slide out of rails.
  • Page 29 Page 29/31 460 HORIZON DR. SUITE 400 | SUWANEE, GA 30024 | PHONE: 770-614-6101 | FAX: 770-614-6069 | info@omix-ada.com Operating Procedure FULL ROLL OVER SOUNDBAR 1. Remove all windows and Velcro straps. 2. Slide header back to front seat sound bar and disconnect carabiner and spring.
  • Page 30 Page 30/31 460 HORIZON DR. SUITE 400 | SUWANEE, GA 30024 | PHONE: 770-614-6101 | FAX: 770-614-6069 | info@omix-ada.com Operating Procedure FULL ROLL OFF RAILS 1. Remove all windows and Velcro straps. 2. Undo rear bow strap, do not lower bow.

  • Page 31: Care And Maintenance

    Fabric When cleaning EXO-Top, fabric should be washed with mild soap, warm water, and a soft bristle brush. Use clear water to rinse to ensure all soap has been removed. If a rip or tear occurs in fabric of your cnavas, repairs can be made with Bondex®.