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Instruction Manual
D104548X012
Fisher
Vee-Ball
™
DN 80 through 250 (NPS 3 through 10)
Contents
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Scope of Manual
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Introduction
Scope of Manual
This instruction manual provides installation, operation, maintenance, and parts information for
the Fisher Vee-Ball Flangeless V200U rotary control valve sizes DN80 through DN250
(NPS 3 through NPS 10) (see figure 1).
For information on ENVIRO-SEAL
(D101643X012). Refer to separate manuals for information concerning the actuator, positioner and accessories.
Do not install, operate, or maintain Vee-Ball valves without being fully trained and qualified in valve,
actuator, and accessory installation, operation, and maintenance. To avoid personal injury or property
damage, it is important to carefully read, understand, and follow all the contents of this manual,
including all safety cautions and warnings. If you have any questions about these instructions, contact
your
Emerson sales office
www.Fisher.com
V200U Rotary Control Valve
™
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packing, see the ENVIRO-SEAL Packing System for Rotary Valves instruction manual
before proceeding.
Figure 1. Fisher V200U Flangeless Vee-Ball with
Bettis
™
RPE Actuator and FIELDVUE
1
Digital Valve Controller
1
2
2
2
3
7
7
11
14
19
20
20
X1711
23
23
24
V200U Valve
May 2020
™
DVC2000
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Table of Contents
Related Manuals for Emerson Fisher Vee-Ball V200U Series
Summary of Contents for Emerson Fisher Vee-Ball V200U Series
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Page 1: Table Of Contents
To avoid personal injury or property damage, it is important to carefully read, understand, and follow all the contents of this manual, including all safety cautions and warnings. If you have any questions about these instructions, contact your Emerson sales office before proceeding. www.Fisher.com... -
Page 2: Description
Specifications for these valves are shown in table 1 and in the Fisher V200U Vee-Ball Rotary Control Valves Bulletin 51.3:V200U (D104550X012). Educational Services For information on available courses for Fisher Vee-Ball valves, as well as a variety of other products, contact: Emerson Automation Solutions Educational Services - Registration Phone: 1-641-754-3771 or 1-800-338-8158 E-mail: education@emerson.com... -
Page 3: Installation
Instruction Manual V200U Valve D104548X012 May 2020 Table 2. Valve Body Materials, End Connections, and Ratings FLANGELESS VALVE END CONNECTION COMPATIBILITY ASME B16.5 EN1092-1 VALVE BODY VALVE SIZE, DN VALVE SIZE, NPS MATERIAL Raised Face Flange Type B Raised Face Flange CL150 CL300 PN10... - Page 4 To avoid possible personal injury and because some valve/trim material combinations are limited in their pressure drop and temperature ranges, do not apply any other conditions to the valve without first contacting your Emerson sales office. WARNING The valve drive shaft is not necessarily grounded to the pipeline when installed.
- Page 5 Instruction Manual V200U Valve D104548X012 May 2020 7. Be certain the valve and adjacent pipelines are free of any foreign material that could damage the valve sealing surfaces. 8. Be sure the pipeline flanges are in line with each other. Figure 2.
- Page 6 Instruction Manual V200U Valve May 2020 D104548X012 If the valve has ENVIRO‐SEAL live‐loaded packing installed, this initial re‐adjustment will probably not be required. See ENVIRO‐SEAL Packing System for Rotary Valves instruction manual (D101643X012) for packing instructions. Figure 3. Fisher V200U Dimensions and Required Clearances for Installation GG69033-A GG69042 NOTE:...
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Page 7: Maintenance
Instruction Manual V200U Valve D104548X012 May 2020 Maintenance Valve parts are subject to normal wear and must be inspected and replaced as necessary. The frequency of inspection and replacement depends upon the severity of service conditions. Key numbers in this procedure are shown in figures 14 and 15 unless otherwise noted. WARNING The Vee‐Ball closes with a shearing, cutting motion, which could result in personal injury. - Page 8 Instruction Manual V200U Valve May 2020 D104548X012 Disassembly WARNING Observe the steps in the WARNING at the beginning of the Maintenance section. 1. Isolate the control valve from the line pressure, release pressure from both sides of the valve body, and drain the process media from both sides of the valve.
- Page 9 Instruction Manual V200U Valve D104548X012 May 2020 8. Remove the packing parts (see figure 4, keys 16, 17, 35, and 39 depending on construction) using a formed wire hook with a sharp end. Pierce the rings with the sharp end of the hook in order to remove them. Do not scratch the drive shaft or packing box wall;...
- Page 10 Instruction Manual V200U Valve May 2020 D104548X012 Figure 4. Packing Arrangements PACKING FOLLOWER (KEY 17) PACKING FOLLOWER (KEY 17) PACKING RING (KEY 35) PACKING SET (KEY 16) PACKING PACKING BOX RING (KEY 39) BOX RING (KEY 39) GRAPHITE RIBBON PACKING PTFE V‐RING PACKING FOR V200U FOR V200U...
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Page 11: Replacing The Hd Ball Seal
Instruction Manual V200U Valve D104548X012 May 2020 Figure 5. Typical Vee‐Ball Valve Showing Pry Bar THRUST AND BEARING SURFACE PRY IN THIS DIRECTION ACTUATOR SIDE OF VALVE 58B2296‐B E0739 BALL Replacing the HD Ball Seal Perform this procedure if the control valve is not shutting off properly or if seal inspection is necessary. The valve / actuator assembly must be removed from the pipeline. - Page 12 Instruction Manual V200U Valve May 2020 D104548X012 WARNING Perform the steps in the WARNING at the beginning of the Maintenance section of this manual. Removing the HD Seal 1. Remove line bolting, remove the control valve from the pipeline, remove the actuator (as discussed in the packing section), and place the valve body on a flat work surface.
- Page 13 Instruction Manual V200U Valve D104548X012 May 2020 Figure 7. HD Seal Removal Plate Dimensions 6.4 mm (0.250 INCHES) MINIMUM A5544 VALVE SIZE DIMENSION A Minimum‐Maximum, mm Minimum‐Maximum, Inches 75.9‐76.2 2.990‐3.000 95.0‐95.3 3.740‐3.750 126.7‐127.0 4.990‐5.000 158.5‐158.8 6.240‐6.250 212.5‐212.7 8.365‐8.375 3. If replacement of the ball, shafts (keys 6 or 9), or bearings (key 10) is needed, proceed to the Bearing and Ball Maintenance procedure.
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Page 14: Bearing And Ball Maintenance
Instruction Manual V200U Valve May 2020 D104548X012 5. Install the HD seal (key 11) into the seal protector ring (key 3), past the radial seal. While pushing it past the radial seal, make sure the HD seal is level. 6. Install a replacement gasket (key 15) on the valve body (key 1). Install the HD ball seal/seal protector ring assembly into the valve body (key 1). - Page 15 Instruction Manual V200U Valve D104548X012 May 2020 Key numbers in this procedure are shown in figures 6, 14, and 15, unless otherwise indicated. 1. For DN 80 and 100 (NPS 3 and 4), seal protector ring (key 3) and HD seal (key 5) should be removed first, refers to procedure of Removing HD Seal on page 12.
- Page 16 Instruction Manual V200U Valve May 2020 D104548X012 Figure 8. DN 80 and 100 (NPS 3 and 4) Ball Removal VALVE INLET Figure 9. DN 150, 200, and 250 (NPS 6, 8, and 10) Ball Removal VALVE OUTLET Assembly 1. Inspect all sealing surfaces to ensure they are in good condition and without scratches or wear. For DN 150, 200, and 250 (NPS 6, 8, and 10), install the HD ball seal.
- Page 17 Instruction Manual V200U Valve D104548X012 May 2020 3. Installing the Vee‐Ball: Lubrication will assist with break-in of the HD metal seals and with assembly. It is required that both the ball surface and seal be lubricated with dry film lubricant or equivalent moly disulfide. WARNING The ball might be damaged if it is allowed to fall into the valve body.
- Page 18 Instruction Manual V200U Valve May 2020 D104548X012 Figure 10. Informational Tag GE11636‐A GE11637‐A FOR OPTIONAL LEFT HAND BALL FOR STANDARD RIGHT/LEFT HAND BALL 7. Install the drive shaft (key 6) into the valve body through the valve body bearing and into the ball. 8.
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Page 19: Actuator Mounting
Instruction Manual V200U Valve D104548X012 May 2020 17. Continue to check the ball's position and re-center if necessary during actuator mounting and packing adjustments. For all constructions, refer to Packing Maintenance, and other procedures as necessary to complete the assembly of the valve. -
Page 20: Determining Mounting Position
Instruction Manual V200U Valve May 2020 D104548X012 4. Keep the wedge in place while installing the lever, if necessary. Remove the wedge after you have clamped the actuator lever on the valve shaft and have connected the lever to the actuator piston rod or diaphragm rod. Determining Mounting Position The actuator can be either right or left‐hand mounted, with the actuator on the right or left side when viewed from upstream (see figure 12). - Page 21 Instruction Manual V200U Valve D104548X012 May 2020 Figure 12. V200U Index Marks for Actuator Lever Orientation NOTE: 1. ARROW ON LEVER INDICATES DIRECTION OF ACTUATOR THRUST TO CLOSE VALVE. 2. THE OPTIONAL LEFT-HAND ORIENTATION IS NOT AVAILABLE FOR MICRO-NOTCH VEE-BALLS. E1842...
- Page 22 Instruction Manual V200U Valve May 2020 D104548X012 Figure 13. Centering Template in Use and Template Dimensions 19B8493 GG69067-A E0741 VALVE SIZE, DN VALVE SIZE, NPS Inches 5.00 2.50 0.20 1.50 6.19 3.25 0.12 1.75 8.50 4.62 0.08 2.00 10.62 5.50 0.51 2.25 12.75...
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Page 23: Parts Ordering
WARNING Use only genuine Fisher replacement parts. Components that are not supplied by Emerson Automation Solutions should not, under any circumstances, be used in any Fisher valve, because they will void your warranty, might adversely affect the performance of the valve, and could give rise to personal injury and property damage. -
Page 24: Parts List
If you need a valve body as a replacement part, order by valve 106* Anti‐Extrusion Ring (2 req'd) size, serial number, and desired valve body material. Contact your 107* Packing Box Ring Emerson sales office for assistance. 108* Packing Ring (2 req'd) 2* Ball 109* Anti‐Extrusion Ring (2 req'd) - Page 25 Instruction Manual V200U Valve D104548X012 May 2020 Figure 14. Fisher V200U DN 80 and 100 (NPS 3 and 4) Cross Sectional View GG67035 NOTE: KEYS 28, 30, 31, 32, 35, 36 AND 62 ARE NOT SHOWN.
- Page 26 Instruction Manual V200U Valve May 2020 D104548X012 Figure 15. Fisher V200U DN 150, 200, and 250 (NPS 6, 8, and 10) Cross Sectional View GG67091 NOTE: KEYS 28, 30, 31, 32, 35, 36 AND 62 ARE NOT SHOWN.
- Page 27 Instruction Manual V200U Valve D104548X012 May 2020...
- Page 28 Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user. Fisher, ENVIRO-SEAL, Vee-Ball, Bettis, and FIELDVUE are marks owned by one of the companies in the Emerson Automation Solutions business unit of Emerson Electric Co.