Emerson Fisher Vee-Ball V200 Instruction Manual
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Emerson Fisher Vee-Ball V200 Instruction Manual

Emerson Fisher Vee-Ball V200 Instruction Manual

Rotary control valves nps 1 through 12
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Instruction Manual
D101554X012
Fisher
Vee-Ball
™
Control Valves NPS 1 through 12
Contents
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Introduction

Scope of Manual

This instruction manual provides installation, operation, maintenance, and parts information for the Fisher Vee-Ball
V150 (NPS 1 through 12), V200 (NPS 1 through 10), and V300 (NPS 1 through 12) rotary control valves (see figure 1).
NPS 3 through 12 valves without an attenuator currently in production are referred to as Series B (for more
information on this distinction see Appendix A).
For larger valves (NPS 14, 16, and 20), refer to a separate instruction manual. For information on ENVIRO-SEAL
packing, see the ENVIRO-SEAL Packing System for Rotary Valves instruction manual (D101643X012). Refer to separate
manuals for information concerning the actuator, positioner and accessories.
Do not install, operate, or maintain Vee-Ball valves without being fully trained and qualified in valve,
actuator, and accessory installation, operation, and maintenance. To avoid personal injury or property
damage, it is important to carefully read, understand, and follow all the contents of this manual,
including all safety cautions and warnings. If you have any questions about these instructions, contact
your
Emerson sales office
www.Fisher.com
V150, V200, and V300 Rotary
™
11
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14
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40
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44
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45
before proceeding.
Figure 1. Fisher Vee-Ball with 2052 Actuator
and FIELDVUE
™
DVC6200 Digital Valve Controller
1
1
2
2
2
3
8
8
X0187-1
Vee-Ball Valves
March 2021
™

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Summary of Contents for Emerson Fisher Vee-Ball V200

  • Page 1: Table Of Contents

    To avoid personal injury or property damage, it is important to carefully read, understand, and follow all the contents of this manual, including all safety cautions and warnings. If you have any questions about these instructions, contact your Emerson sales office before proceeding. www.Fisher.com...

  • Page 2: Description

    Specifications for these valves are shown in table 1 and in the Fisher Vee-Ball V150, V200, and V300 Rotary Control Valves Bulletin 51.3:Vee‐Ball (D101363X012). Educational Services For information on available courses for Fisher Vee-Ball valves, as well as a variety of other products, contact: Emerson Automation Solutions Educational Services - Registration Phone: 1-641-754-3771 or 1-800-338-8158 E-mail: education@emerson.com...

  • Page 3: Installation

    Instruction Manual Vee-Ball Valves D101554X012 March 2021 Table 2. Valve Body Materials, End Connections, and Ratings SIZE RATINGS VALVE DESIGN VALVE BODY MATERIAL NPS / DN ASME / PN NPS 1, 1-1/2, 2, 3, 4, 6, 8, 10, 12, 14, 16, 20, 24x20 CL150 DN 80, 100, 150 PN 10-16...
  • Page 4 Instruction Manual Vee-Ball Valves March 2021 D101554X012 WARNING Avoid personal injury and property damage from ignition of process fluid caused by sparks from ceramic trim. Do not use ceramic trim where the process fluid is unstable or if it is an explosive mixture (such as ether and air). WARNING Always wear protective gloves, clothing, and eyewear when performing any installation operations to avoid personal injury.
  • Page 5 To maximize seal life, the valve should be installed so the drive shaft will be in the horizontal orientation while in service. Please contact your Emerson sales office for evaluating vertical drive shaft installations. 6. The actuator can be right‐ or left‐hand mounted with the shaft in a horizontal orientation as shown in figure 1. If necessary, refer to the appropriate actuator instruction manual for actuator installation and adjustment procedures.
  • Page 6 Instruction Manual Vee-Ball Valves March 2021 D101554X012 Installing V150, V300, and Flanged V200 Valves 1. Install the V150 and V300 valve using studs (keys 32 and 33, not shown) and nuts to connect the valve flanges to the pipeline flanges. The seal protector ring (key 3) end of the valve requires longer line flange studs (key 32) than standard.
  • Page 7 Instruction Manual Vee-Ball Valves D101554X012 March 2021 Installing V200 Valves Stud length dimensions are shown in figure 4 for the seal protector ring end of the valve. For V200, CL600, the dimension from the center line of the valve bore to the mounting flange face is larger than a CL150 or 300 valve. 1.

  • Page 8: Maintenance

    Instruction Manual Vee-Ball Valves March 2021 D101554X012 DIMENSION V200 VALVE Standard CL150 Standard CL150 SIZE, ANSI/ISA ASME B16.10 CL150 ANSI/ISA ASME B16.10 CL300 CL600 S75.08.02 Short (Optional) S75.08.02 Short (Optional) 1-1/2 ‐ ‐ ‐ ‐ ‐ ‐ Inches 4.00 5.00 2.29 6.94 7.94...
  • Page 9 Instruction Manual Vee-Ball Valves D101554X012 March 2021 If the valve is equipped with the ENVIRO‐SEAL Packing System, refer to: D the separate ENVIRO‐SEAL Packing System for Rotary Valves instruction manual (D101643X012) for maintenance instructions, and D the Parts List section of this manual for retrofit kits, parts kits, and individual parts. If the packing is relatively new and tight on the drive shaft (key 6), and if tightening the packing follower nuts does not stop leakage, it is possible that the drive shaft is worn or nicked so that a seal cannot be made.
  • Page 10 Instruction Manual Vee-Ball Valves March 2021 D101554X012 5. If applicable, remove the bonding strap assembly before attempting to remove the packing (see figure 3). 6. Remove the packing follower nuts and packing follower (keys 17 and 20). For alloy packing constructions, the packing follower (key 17) and a separate packing flange (key 40) must be removed if present.

  • Page 11: Replacing The Ball Seal

    Instruction Manual Vee-Ball Valves D101554X012 March 2021 Replacing the Ball Seal Disassembly Perform this procedure if the control valve is not shutting off properly or if seal inspection is necessary. If you find upon inspection that the ball, shaft, or bearings need to be replaced, use this procedure to remove the ball seal. Then, proceed to the Bearing and Ball Maintenance procedures.
  • Page 12 Instruction Manual Vee-Ball Valves March 2021 D101554X012 Figure 5. Packing Arrangements PACKING FOLLOWER (KEY 17) PACKING FOLLOWER (KEY 17) PACKING RING (KEY 35) PACKING SET (KEY 16) PACKING PACKING BOX RING (KEY 39) BOX RING (KEY 39) GRAPHITE RIBBON PACKING PTFE V‐RING PACKING FOR V150, V200, AND V300 FOR V150, V200, AND V300...
  • Page 13 Instruction Manual Vee-Ball Valves D101554X012 March 2021 Figure 6. Typical Vee‐Ball Valve Showing Pry Bar THRUST AND BEARING SURFACE PRY IN THIS DIRECTION ACTUATOR SIDE OF VALVE 58B2296‐B E0739 BALL WARNING Perform the steps in the WARNING at the beginning of the Maintenance section of this manual. 1.

  • Page 14: Assembly

    Instruction Manual Vee-Ball Valves March 2021 D101554X012 D It might be necessary to remove the HD seal by carefully tapping it with a soft punch and hammer. Take care not to damage the seal protector ring. D NPS 3 through 12 valves, if the seal is difficult to push out, it is recommended that a seal removal plate be used to press the HD seal out of the seal protector ring.
  • Page 15 Instruction Manual Vee-Ball Valves D101554X012 March 2021 Figure 7. NPS 1 and 1-1/2 Seal Protector Ring Measurements A6959 ANSI/ISA S75.08.02 FACE‐TO‐FACE VALVE A6960 CL150 ASME B16.10 (SHORT) FACE‐TO‐FACE VALVE Valve Flow Valve Size, TCM Seal HD Seal Flow Ring Valve HD Seal Construction Size,...
  • Page 16 Instruction Manual Vee-Ball Valves March 2021 D101554X012 Figure 9. Ball Seal Assembly for NPS 3 through 12 Valves VALVE BODY GASKET (KEY 1A) GASKET (KEY 15) (KEY 15) SHIMS (KEY 12) SEAL PROTECTOR SEAL SEAL PROTECTOR RING (KEY 3) (KEY 11) RING (KEY 3) SPRING SEAL (KEY 13)
  • Page 17 Instruction Manual Vee-Ball Valves D101554X012 March 2021 Figure 11. Seal Protector Ring SEAL PROTECTOR RING (KEY 3) Figure 12. HD Seal Removal Plate Dimensions 6.4 mm (0.250 INCHES) MINIMUM A5544 VALVE SIZE DIMENSION A Minimum‐Maximum, mm Minimum‐Maximum, Inches 75.9‐76.2 2.990‐3.000 95.0‐95.3 3.740‐3.750 126.7‐127.0...
  • Page 18 After zero deflection is reached, remove the seal protector ring, spring seal, seal and 4 shims. Final assembly of the control valve should not exceed a maximum of 9 shims for zero deflection. If more than 9 shims are required, contact your Emerson sales office. f. Install the gasket (key 15) on the valve body.
  • Page 19 Instruction Manual Vee-Ball Valves D101554X012 March 2021 b. For all NPS 3 through 8 valves and NPS 10 and 12 valves without attenuator: D Lubricate and install the radial seal (key 37) into the appropriate groove in the seal protector ring making sure the open side of the radial seal faces away from the ball.

  • Page 20: Hd Ball Seal Lubrication

    Instruction Manual Vee-Ball Valves March 2021 D101554X012 c. For NPS 10 and 12 valves: D Place the piston ring (key 133) and retaining ring (key 132) into the appropriate groove in the seal protector ring (key 3). The piston ring has one break in it; do not break it further. D Install the wave spring (key 13) into the seal protector ring (key 3).
  • Page 21 Instruction Manual Vee-Ball Valves D101554X012 March 2021 Disassembly WARNING When the actuator is removed from the valve, the ball/shaft assembly may suddenly rotate, with a shearing, cutting motion, which could result in personal injury. To avoid injury, carefully rotate the ball to a stable position at the bottom of the valve body cavity.
  • Page 22 Instruction Manual Vee-Ball Valves March 2021 D101554X012 9. Thoroughly clean surfaces of all parts that are to be re‐used or obtain replacement parts. Assembly 1. Inspect all sealing surfaces to ensure they are in good condition and without scratches or wear. 2.
  • Page 23 Instruction Manual Vee-Ball Valves D101554X012 March 2021 Table 5. Taper Key Minimum Depth Minimum Depth To Drive Taper Key Valve Size, DN Valve Size, NPS After Initial Solid Contact, mm (Inches) 80, 100, 150 3, 4, 6 4.8 (0.188) 200, 250, 300 8, 10, 12 5.6 (0.219) Table 6.

  • Page 24: Welded Taper Key Replacement

    Instruction Manual Vee-Ball Valves March 2021 D101554X012 a. Insert the drive shaft into the valve body bearing (key 10), and into the ball ear. Align the hole in the drive shaft with the holes in the ball. b. Insert the taper key into the ball and drive shaft as shown in figure 14. D Installing the Taper Key Current standard construction materials for all NPS 3 through 12 valves require the taper key (key 4, figure 14) to be tack welded in place after properly seating, using the following procedure.

  • Page 25: Dn25 - 50 (Nps 1 - 2) Valves

    Instruction Manual Vee-Ball Valves D101554X012 March 2021 12. Inspect the ball/shaft taper key connection to verify that the taper key spans the entire shaft flat width. If not, the taper key must be driven in further until this condition is satisfied. However, do not exceed the maximum depths shown in table 6.
  • Page 26 Instruction Manual Vee-Ball Valves March 2021 D101554X012 Key numbers in this procedure are shown in figures 24, 25, and 26, unless otherwise indicated. 1. A taper pin (key 4, figure 20) is used in the NPS 1, 1-1/2, and 2 valves, and in the NPS 1 Metal Micro‐Notch valve (figure 21).
  • Page 27 Instruction Manual Vee-Ball Valves D101554X012 March 2021 5. Working from the small end of the groove pin (key 7), use a pin punch to drive the groove pin out of the ball ear and follower shaft. Note All NPS 1 Micro‐Notch constructions use a one piece shaft. They do not have a follower shaft. 6.
  • Page 28 Instruction Manual Vee-Ball Valves March 2021 D101554X012 8. Make sure the sealing surface of the ball is not damaged while removing the follower shaft. a. If a pipe plug (key 25) is installed, use a punch to drive the follower shaft (key 9) into the center of the ball. b.
  • Page 29 Instruction Manual Vee-Ball Valves D101554X012 March 2021 Carefully install the ball into the valve body cavity. After you have installed the ball (key 2) into the valve body assembly, firmly support the ball while installing the shafts. 4. Installing the follower shaft (key 9): D For NPS 1 through 2 valves: The follower shaft (key 9) should already have been inserted into the ball before the ball was put into the valve body.
  • Page 30 Instruction Manual Vee-Ball Valves March 2021 D101554X012 6. Insert the drive shaft into the valve body bearing (key 10), and into the ball ear (or ball, for Micro‐Notch constructions). Align the hole in the drive shaft with the holes in the ball. Note There is an indicator hole drilled in all Micro‐Notch balls.
  • Page 31 Instruction Manual Vee-Ball Valves D101554X012 March 2021 Figure 20. Taper Pin Installation for Fisher V150, V200, and V300 NPS 1, 1-1/2, and 2 Valves DRIVE SHAFT TAPER PIN (KEY 6) (KEY 4) BALL A6033‐1 (KEY 2) Figure 21. Taper Pin Installation for Fisher V150, V200, and V300 NPS 1 Valves with Micro‐Notch Ball Construction WHEN FULLY SET, PIN ±...

  • Page 32: Cavitrol Hex Installation

    The Cavitrol Hex anti-cavitation trim (key 64) is available for the NPS 4 through 12, V150, V300, and V200 flanged, raised-face body constructions. To retrofit the Cavitrol Hex to an existing valve assembly, special body machining is required. Two threaded holes must be added to the valve body outlet flange. Contact your Emerson sales office retrofit information. Note The Cavitrol Hex anti-cavitation trim will add 0.5 inch to the face to face dimension of the valve.

  • Page 33: Actuator Mounting

    Instruction Manual Vee-Ball Valves D101554X012 March 2021 4. Insert the Cavitrol Hex anti-cavitation trim into the valve, ensuring the holes in the body outlet flange align with the holes in the trim flange. 5. Install two fasteners (key 21) and adequately tighten to secure the trim to the valve assembly. Actuator Mounting Use the appropriate actuator instruction manual, this section of this manual, and figure 23 of this manual when mounting the actuator or changing actuator styles and positions.
  • Page 34 Instruction Manual Vee-Ball Valves March 2021 D101554X012 For NPS 1, 1-1/2, and 2 valves: Follow one of the procedures below: D When viewed from the valve body inlet, the ball is in the proper position when both V‐notches of the ball are centered between the machined diameter of the ledge that supports the seal.
  • Page 35 Instruction Manual Vee-Ball Valves D101554X012 March 2021 Figure 23. Index Marks for Actuator Lever Orientation for NPS 1 through 12 Valves with or without Attenuator NOTE: 1. ARROW ON LEVER INDICATES DIRECTION OF ACTUATOR THRUST TO CLOSE VALVE. 2. THE OPTIONAL LEFT-HAND ORIENTATION IS NOT AVAILABLE FOR MICRO-NOTCH VEE-BALLS. 48B4773‐C...
  • Page 36 Instruction Manual Vee-Ball Valves March 2021 D101554X012 Figure 24. Fisher V150 or V300 (NPS 3 - 12) or Flanged V200 (NPS 3 - 8) Valve Assembly (Details are typical for V200 Flangeless valve body) LEAKOFF ALLOY NPS 10 & 12 FOLLOWER FOLLOWER HD SEAL...
  • Page 37 Instruction Manual Vee-Ball Valves D101554X012 March 2021 Figure 25. Exploded View, Fisher V150 and V300 (NPS 3 - 12) and Flanged V200 (NPS 3-8) without Attenuator Assembly.
  • Page 38 Instruction Manual Vee-Ball Valves March 2021 D101554X012 Figure 26. Fisher V150 or V300 (NPS 1, 1-1/2, and 2) and Flanged V200 (NPS 2) Valve Assembly (Details are typical for Flangeless V200) ALLOY ASSEMBLY TCM SEAL PIPE PLUG OPTIONAL NOTE: PARTS NOT SHOWN: 30, 31, 32, 33, 35 & 36 44B2228‐B...
  • Page 39 Instruction Manual Vee-Ball Valves D101554X012 March 2021 Figure 27. Centering Template in Use and Template Dimensions 19B8493 19B8493 E0740 E0741 VALVE SIZE, VALVE SIZE, ANSI/ISA (FOR ASME VALVES) (FOR DIN VALVES) (ASME B16.10 Short S75.08.02 1-1/2 Inches 2.50 2.68 0.75 1.40 2.40 1.00...

  • Page 40: Parts Ordering

    WARNING Use only genuine Fisher replacement parts. Components that are not supplied by Emerson Automation Solutions should not, under any circumstances, be used in any Fisher valve, because they will void your warranty, might adversely affect the performance of the valve, and could give rise to personal injury and property damage.
  • Page 41 Instruction Manual Vee-Ball Valves D101554X012 March 2021 Figure 28. Fisher V300 with Cavitrol Hex Explosion View GE96725 Figure 29. Fisher V300 with Cavitrol Hex Assembly View SCALE 1.25:1 GE96724...
  • Page 42 Instruction Manual Vee-Ball Valves March 2021 D101554X012 Repair Kits for ENVIRO‐SEAL Packing Repair kits include valves parts for shallow (single packing depth) for ENVIRO‐SEAL packing box construction. Repair kits include single PTFE or graphite packing. See following table. ENVIRO‐SEAL Packing Repair Kits SHAFT DIAMETER PART NUMBER Inches...
  • Page 43 12 V150, V300, and V200 flanged, raised-face body constructions. To retrofit the Cavitrol Hex anti-cavitation trim to an existing valve assembly, special body machining is required. Two threaded holes must be added to the valve body outlet flange. Contact your Emerson sales office for retrofit information. Fisher V150, V200...

  • Page 44: Parts List

    If you need a valve body as a replacement part, order by valve Line Flange Stud size, serial number, and desired valve body material. Contact your Spacer Emerson sales office for assistance. 35* Packing Ring (4 req'd) Ball 36* Packing Washer...

  • Page 45: Appendix A Instructions For Non-Series B

    Instruction Manual Vee-Ball Valves D101554X012 March 2021 Appendix A Instructions for Non‐Series B The Series B changes affected only the NPS 3 through 12 valves without attenuators. To determine if a Vee‐Ball valve is Series B, you will need to examine several of the internal parts. Compare the distinctive skirted V‐notch outline of the forward side and the circular edge on the reverse side of the Series B design ball to the V‐notch on both sides of the non‐series B design ball.
  • Page 46 Instruction Manual Vee-Ball Valves March 2021 D101554X012 Key numbers in this procedure are shown in figures 24, 26, and 32, unless otherwise indicated. A taper key (key 4, figure 14) is used in NPS 3 through 12 Non‐Series B valves. 3.
  • Page 47 Instruction Manual Vee-Ball Valves D101554X012 March 2021 Assembly 1. Inspect all sealing surfaces to ensure they are in good condition and without scratches or wear. 2. Installing bearings (key 10): a. For composition bearings, install the bearings by hand. The bearing flanged end should touch the bushing (key 5 or 8).
  • Page 48 Instruction Manual Vee-Ball Valves March 2021 D101554X012 Failure to use the correct Vee‐Ball/ shaft combination may result in the ball not being in the position indicated by the slash mark on the end of the shaft. If the ball is not properly aligned with the slash mark, the valve will not function correctly and seal damage may result.
  • Page 49 Instruction Manual Vee-Ball Valves D101554X012 March 2021 D 3/16 inch diameter weld on NPS 8 through 10 valves, and D 1/4 inch diameter weld on NPS 12 valves. For all constructions: Refer to Replacing the Ball Seal, Packing Maintenance, and other procedures as necessary to complete the assembly of the valve.
  • Page 50 WARNING Use only genuine Fisher replacement parts. Components that are not supplied by Emerson Automation Solutions should not, under any circumstances, be used in any Fisher valve, because they will void your warranty, might adversely affect the performance of the valve, and could give rise to personal injury and property damage.
  • Page 51 Instruction Manual Vee-Ball Valves D101554X012 March 2021 BEARING RAM DIMENSIONS BUSHING RAM DIMENSIONS VALVE Ram Lengths Ram Diameters Ram Diameters SIZE, Long Ram d Short Ram d Inches Inches Inches Inches Inches Inches Inches 201.42 7.930 95.25 3.750 22.86 0.900 19.05 0.750 28.19...
  • Page 52 Instruction Manual Vee-Ball Valves March 2021 D101554X012 Figure 32. Fisher V150 and V300 Non‐Series B Valve Assembly (NPS 3- 12) (Details are typical for V200 Valves except V200 does not have flanges) METAL BEARING METAL PEEK BEARING NPS 3‐6 BEARING NPS 8, 10, &...
  • Page 53 Instruction Manual Vee-Ball Valves D101554X012 March 2021 Figure 33. Index Marks for Actuator Lever Orientation for Non‐Series B Valves ACTUATOR ACTUATOR POSITION VALVE OPEN MOUNTING STYLE STYLE A (PDTC) RIGHT HAND STYLE B (PDTO) STYLE C (PDTC) LEFT HAND STYLE D (PDTO) 1.
  • Page 54 Instruction Manual Vee-Ball Valves March 2021 D101554X012...
  • Page 55 Instruction Manual Vee-Ball Valves D101554X012 March 2021...
  • Page 56 Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user. Fisher, ENVIRO-SEAL, Vee-Ball, Cavitrol, and FIELDVUE are marks owned by one of the companies in the Emerson Automation Solutions business unit of Emerson Electric Co.

This manual is also suitable for:

Fisher vee-ball v150Fisher vee-ball v300

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