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Kaivac OmniFlex AutoVac Operator's & Parts Manual

Crossover cleaning system
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Crossover Cleaning
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System
Operator & Parts Manual
© 2014 Kaivac, Inc. All Rights Reserved
www.kaivac.com

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Summary of Contents for Kaivac OmniFlex AutoVac

  • Page 1 Crossover Cleaning ™ System Operator & Parts Manual © 2014 Kaivac, Inc. All Rights Reserved www.kaivac.com...
  • Page 2 Updated with 230V and product revisions Rev. 1 NOTE: Specifications and parts are subject to change without notice Kaivac, Inc. 401 S. Third Street Hamilton, OH 45011 Phone: 1-800-287-1136 www.kaivac.com Page i www.kaivac.com © 2006-2014 Kaivac, Inc. All Rights Reserved Ph: 1-800-287-1136...

  • Page 3: Table Of Contents

    Out-of-Box Setup Instructions ................. 4-2 Preparing Your OmniFlex Pump For Use ..............4-3 Maintenance ......................4-4 Troubleshooting ...................... 4-4 OmniFlex Pump Diagrams ..................4-5 OmniFlex Pump Parts List ..................4-6 Page ii www.kaivac.com © 2006-2014 Kaivac, Inc. All Rights Reserved Ph: 1-800-287-1136...

  • Page 4: 1.0 Getting Started

    WARNING — To Reduce the Risk of Electric Shock — Do not expose to rain. Store indoors. www.kaivac.com © 2006-2014 Kaivac, Inc. All Rights Reserved Phone: 1-800-287-1136 Page 1-3...

  • Page 5: 1.2 Limited Warranty Protection Plan

    Under no circumstances will Kaivac be liable for any loss, damage, expenses or consequential damages arising in connection with the use or inability to use Kaivac’s product. This warranty is in lieu of any other warranty expressed or implied, including any warranty of merchantability or fitness for a particular pur- pose.

  • Page 6: Warranty Registration Form

    Hallway Cleaning Thank you for registering for our warranty program. Please return completed forms to: Kaivac, Inc. 401 S. Third Street Hamilton, OH 45011 Or Fax to: (513) 887-4601 www.kaivac.com © 2006-2014 Kaivac, Inc. All Rights Reserved Phone: 1-800-287-1136 Page 1-2...

  • Page 7: Kaimotion Flex

    Inspection: Carefully unpack and inspect your new KaiMotion Flex Multipurpose Cleaning and Waxing System for shipping damage. For instructions regarding any shipping damage, contact Kaivac, Inc. immedi- ately. All returns must have a Return Authorization Number (RAN), which is available by calling the Kaivac Technical Support Department at 1-800-287-1136.

  • Page 8: Out-Of-Box Setup Instructions

    Then trim the opposite side and begin Dispensing Fluid: To dispense microfiber mopping. fluid, turn the spigot as shown. You can vary the flow rate as needed. PARK UNIT START START www.kaivac.com © 2006-2011 Kaivac, Inc. All Rights Reserved Ph: 1-800-287-1136 Page 2-2...

  • Page 9: Bin Setup Instructions

    Bin Hook under the Bin Rim as easy mobility and capacity as the job shown. Insert Latch Pins through the requires. Handle Holes to lock the Handles to- gether. Attach Latch Pins Here www.kaivac.com © 2006-2011 Kaivac, Inc. All Rights Reserved Ph: 1-800-287-1136...

  • Page 10: Maintenance

    Teflon tape or thread sealant to the spigot and reattach. Test for leakage again prior to reassembling the spigot.  If leaking pursues at the spigot valve, replace the spigot. www.kaivac.com © 2006-2011 Kaivac, Inc. All Rights Reserved Ph: 1-800-287-1136 Page 2-3...

  • Page 11: Omniflex Wet/Dry Vacuum System

    Only use chemicals approved for use with the OmniFlex. Use of non-Kaivac approved chemicals may cause machine damage and will reduce warranty periods.  Keep the appropriate chemical product MSDS on hand at all times (go to www.kaivac.com for updated copies of Kaivac chemical MSDS sheets). Training: ...

  • Page 12: Out-Of-Box Setup Instructions

    Tool resting avoid get- cleaning, to coat the hose. on the floor, roll ting the the Vacuum Wand 360 connection degrees in your hand. wet. For cleaning base- boards www.kaivac.com © 2006-2014 Kaivac, Inc. All Rights Reserved Ph: 1-800-287-1136 Page 3-2...
  • Page 13 Remove screws as screws as shown to replace. tents. shown to replace. Vacuum Brush Replace- CAU- TION: Make sure straps Squeegee Wheel Re- are se- Blade Re- cured to www.kaivac.com © 2006-2014 Kaivac, Inc. All Rights Reserved Ph: 1-800-287-1136 Page 3-3...

  • Page 14: Maintenance

    If leak is less than 4” from tank, cut and reat- leaks tach, or replace Dump hose clamp loose Tighten hose clamp Dump hose cap not locked in Ensure dump hose cap is locked www.kaivac.com © 2006-2014 Kaivac, Inc. All Rights Reserved Ph: 1-800-287-1136 Page 3-4...
  • Page 15 Brass ring is worn out Replace Premature Wheels worn out or missing Replace blade wear Sucks to the Wheels worn out or missing Replace floor too tightly www.kaivac.com © 2006-2014 Kaivac, Inc. All Rights Reserved Ph: 1-800-287-1136 Page 3-5...

  • Page 16: Omniflex Vacuum Diagrams

    3.0 OMNIFLEX WET/DRY VACUUM SYSTEM OmniFlex Vacuum Diagram www.kaivac.com © 2006-2014 Kaivac, Inc. All Rights Reserved Ph: 1-800-287-1136 Page 3-6...

  • Page 17: Omniflex Pump System

    Inspection: Carefully unpack and inspect your new OmniFlex Pump System for shipping damage. Each unit is tested and thoroughly inspected before shipping. For instructions regarding any shipping damage, contact Kaivac, Inc. immediately. All returns must have a Return Authorization Number (RAN), which is available by calling the Kaivac Technical Support Department at 1-800-287-1136.
  • Page 18 Only use chemicals approved for use with the OmniFlex. Use of non-Kaivac approved chemicals may cause machine damage and will reduce warranty periods.  Keep the appropriate chemical product MSDS on hand at all times (go to www.kaivac.com for updated copies of Kaivac chemical MSDS sheets). Training: ...

  • Page 19: Out-Of-Box Setup Instructions

    See Pump Box Spray Line to the Brass Injector and wrap similarly Use Instructions on to GFCI Cord. the reverse side of this page. Black Elec- Brass Injector Page 4-3 www.kaivac.com Ph: 1-800-287-1136 © 2006-2014 Kaivac, Inc. All Rights Reserved...
  • Page 20 Chemicals must be cleared from the Spray Line prior to High Pressure rinsing. To do this, turn OFF the Chemical Valve, then spray in Low Pres- sure setting for 15 seconds. Page 4-4 www.kaivac.com Ph: 1-800-287-1136 © 2006-2014 Kaivac, Inc. All Rights Reserved...
  • Page 21 Fan Spray Fan Spray LOW Pressure Manually brush anual heavily soiled Brush areas (optional) Fresh Water ressure wash and rinse HIGH Pressure Mode Spray line xtract and dry Page 4-5 www.kaivac.com Ph: 1-800-287-1136 © 2006-2014 Kaivac, Inc. All Rights Reserved...

  • Page 22: Maintenance

    Gun orifice missing Replace orifice Pump box Filter clogged Clean filter Page 4-6 www.kaivac.com Ph: 1-800-287-1136 © 2006-2014 Kaivac, Inc. All Rights Reserved...
  • Page 23 Air entering chemical system Check for air entering system around chemical lines or injector Injector installed backwards Check Injector position with Pump Box Diagrams Page 4-7 www.kaivac.com Ph: 1-800-287-1136 © 2006-2014 Kaivac, Inc. All Rights Reserved...
  • Page 24 4.0 OMNIFLEX PUMP SYSTEM Pump Diagram Page 4-8 www.kaivac.com Ph: 1-800-287-1136 © 2006-2014 Kaivac, Inc. All Rights Reserved...
  • Page 25 FOR 150 PSI PUMP APPLICATIONS. WHITE TO HOUR RECTIFIER METER BLACK WHITE BLACK PUMP BLACK CIRCUIT 150 PSI PUMP 500 PSI PUMP BREAKER SWITCH BLACK GREEN 150 PSI PUMP DIA Page 4-9 www.kaivac.com Ph: 1-800-287-1136 © 2006-2014 Kaivac, Inc. All Rights Reserved...
  • Page 26 5.0 OMNIFLEX PUMP SYSTEM Parts & Assembly Diagrams 5.0 Parts & Assembly Diagrams The next pages show the exploded drawings and parts for each of the OmniFlex Assemblies Page 5-1 www.kaivac.com © 2006-2011 Kaivac, Inc. All Rights Reserved Ph: 1-800-287-1136...
  • Page 27 OMNIFLEX TROLLEY BUCKET ASSEMBLY [P/N: KMFBASIC] ???? ???? ???? ???? PART NO. PART DESCRIPTION KMFYEL OMNIFLEX TROLLEY YELLOW KMFBLK OMNFILEX TROLLEY BLACK KMFSH ONNIFLEX SPIGOT HANDLE BLACK KMB20 OMNIFLEX SPIGOT BROWN PLASTIC CSS214 10-14X 3/4 SCREW FOR SPIGOT KMFCSTR3 LOCKING CASTER CSS302 3/8-16 X 2 3/4 HEX SCREW WHEEL WH5KMF2...
  • Page 28 OMNIFLEX HANDLE ASSEMBLIES [P/N: OTRAY, KMFUH2A, OFUHA] OFUHA KMFUH2A PART NO. PART DESCRIPTION OFUHA OMNIFLEX 4 BEND HANDLE OTRAY STOB PLASTIC HANDLE POST CSS208 HANDLE POST HARDWARE OTRAY OMNIFLEX SUPER TRAY STRAY PLASTIC TRAY YELLOW KMFHP SUPER TRAY HANDLE POST CSS306 HANDLE THUMB SCREW WASHER CSS151...
  • Page 29 VACUUM TANK ASSEMBLY (ELECTRICAL CORD REEL MODEL) [P/N: WDVTA (YELLOW) OR WDVTABLK (BLACK)] PART NO. PART DESCRIPTION WDVT OMNIFLEX VAC TANK YELLOW WDVTBLK OMNIFLEX VAC TANK BLACK DH23FSR DUMP HOSE ASSEMBLY** CSS21G DUMP HOSE CLAMP NOTES: CSS208 DUMP HOSE STRAP SCREW * OCSTR-TC - 4 THREADED CASTER CONVERSION KIT KMFCSTR5 THREADED CASTER*...
  • Page 30 VACUUM TANK ASSEMBLY (NO CORD REEL MODEL) [P/N: WDVTAZ (YELLOW) OR WDVTABLKZ (BLACK)] PART NO. PART DESCRIPTION WDVTZ OMNIFLEX VAC TANK YELLOW WDVTZBLK OMNIFLEX VAC TANK BLACK DH23FSR DUMP HOSE ASSEMBLY** CSS21G DUMP HOSE CLAMP NOTES: CSS208 DUMP HOSE STRAP SCREW * OCSTR-TC - 4 THREADED CASTER CONVERSION KIT KMFCSTR5 THREADED CASTER*...
  • Page 31 VAC MOTOR HEAD ASSEMBLY (NO CORD REEL MODEL) [P/N: VM-UL-AWDZ OR VMAWDZ240VEU (240V EUROPE), VMAWDZ240VUK (240V UK), VMAWDZ240VAUS (240V AUSTRALIA)] PART NO. PART DESCRIPTION CVS26 OMNIFLEX FLOAT BALL ZD10 STAINLESS STEEL FLOAT CAGE FCINT FLOAT CAGE PLASTIC INTERFACE EXT15 15 FT 120V EXTENSION CORD EXT15EU 15 FT 240V EXTENSION CORD EUROPEAN EXT15UK...
  • Page 32 VAC MOTOR HEAD ASSEMBLY (CORD REEL MODEL) [P/N: VMAWD, VMAWD240VEU (240V EUROPE), VMAWD240VUK (240V UK), VMAWD240VAUS (240V AUSTRALIA)] PART NO. PART DESCRIPTION CVS26 OMNIFLEX FLOAT BALL FCAGE S/S FLOAT CAGE VMGSKT VAC MOTOR HEAD GASKET* OP2PR PLUG REPLACEMENT KIT NOTES: * VMGSKTR - VAC MOTOR GASKET REPLACEMENT KIT...
  • Page 33 OMNIFLEX PUMPBOX ASSY (1-PC ROTOMOLD MODEL) [P/N: OSU15, OSU50, OSU50240VEU (240V EUROPE), OSU50240VUK (240V UK), OSU50240VAUS (240V AUSTRALIA] Control Panels INJECTOR FOR PLASTIC CONTROL PANEL VERSION See next pages for details Pumps PA150O—see on next pages PA217O—see view on next pages PA217O240V (240V) PART NO.
  • Page 34 OMNIFLEX PUMPBOX ASSY (2-PC HOUSING MODEL) [P/N: OSU15, OSU50, OSU50240VEU (240V EUROPE), OSU50240VUK (240V UK), OSU50240VAUS (240V AUSTRALIA] Pumps PA150O-2—see on next pages PA217O-2—see view on next pages PA217O240V (240V) PART NO. PART DESCRIPTION PUMPBOXB OMNIFLEX PUMPBOX BOTTOM PUMPBOXT OMNIFLEX PUMPBOX TOP CSS316 10-24X1 1/4 PHILLIPS PAN HEAD SCR CSS317...
  • Page 35 150 PSI PUMP ASSY 120V ONLY (1-PC ROTOMOLD MODEL) [P/N: PA150O, PA150O-2] Item # 3 Not included PART NO. PART DESCRIPTION in PA217O-2 Assy PUMP150 150 PSI PUMP ONLY PS150 PUMP PRESSURE SWITCH REPLACE CSS08 PUMP MOUNTING U-NUT CPS64 90 DEG 3/8 MALE X 3/8 FEMALE CPS20 3/8 X 1/2 HOSE BARB WLOMNI...
  • Page 36 500 PSI PUMP ASSEMBLY [P/N: PA217O (1-PC ROTOMOLD MODEL), PA217O-2 (2-PC MODEL), PA217O240V (240V)] Item # 3 Not included in PA217O-2 Assy PART NO. PART DESCRIPTION PMA217 500 PSI MOTOR REPLACE—RECTIFIER & BRKT INCLUDED PUMP217230V 500 PSI PUMP REPLACEMENT 240V PUMPSPARE217 PUMP HEAD ONLY REPLACEMENT CSS08...
  • Page 37 CONTROL PANEL ASSEMBLIES [P/N: SPPBOXO120 (120V), SPPBOXO240VEU, SPPBOXO240VUK, SPPBOXO240VAUS (240V) NOTE: This assembly does not apply for the 2-piece housing Pumpbox model. PART NO. PART DESCRIPTION See Wire Diagram J Rich- SPPBOXPLWR PLASTIC PANEL (120V & 240V) CSS314 120V ELEC RECEPTACLE 3 WIRE CES29WRE 240V ELEC RECEPTACLE EUROPE CSS314UK...
  • Page 38 CONTROL PANEL ASSEMBLIES [P/N: SPPBOX1C (FOR METAL CONTROL PANEL LEGACY MODELS) NOTE: This assembly does not apply for the 2-piece housing Pumpbox model. PART NO. PART DESCRIPTION SPPBOXPL1C METAL CONTROL PANEL (LEGACY)_ SPH24 CHEMICAL HOSE 24 IN J Rich- See Wire Diagram CSS21 HOSE CLAMP CPS68...
  • Page 39 AUTOVAC ACCESSORY ASSEMBLIES [P/N: AVAC] PART NO. PART DESCRIPTION PART NO. PART DESCRIPTION AVHA AUTOVAC HITCH ASSSEMBLY AVVA AUTOVAC VACUUM ASSEMBLY MOUNTING BRACKET AVVARM PLASTIC VACUUM ARM AUTOVAC CYLINDRICAL HITCH CSS191 #12-24X5/8 SCREW FOR ARM CSS187 1/4-20 PAN HEAD SCREW FOR HITCH KAUTO28P 28”...

This manual is also suitable for:

Omniflex pump boxOmniflex wet/dry vacKaimotion flex

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