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Kaivac 2100 Series Operator's & Parts Manual

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Operator & Parts
Manual
®
KaiVac
2100 Series
2150 Serial Number 2150-2247 to Current
© 2006-2013 Kaivac, Inc. All Rights Reserved
T: 0121 351 4444 E: sales@rawlins.co.uk W: www. rawlins.co.uk

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Summary of Contents for Kaivac 2100 Series

  • Page 1 Operator & Parts Manual ® KaiVac 2100 Series 2150 Serial Number 2150-2247 to Current © 2006-2013 Kaivac, Inc. All Rights Reserved T: 0121 351 4444 E: sales@rawlins.co.uk W: www. rawlins.co.uk...
  • Page 2 Modified the Rotomold Warranty to 5 years. NOTE: Specifications and parts are subject to change without notice Kaivac, Inc. 401 S. Third Street Hamilton, OH 45011 © 2006-2013 Kaivac, Inc. All Rights Reserved Page i T: 0121 351 4444 E: sales@rawlins.co.uk W: www. rawlins.co.uk...

  • Page 3: Table Of Contents

    OPERATION ........................2-1 Preparing Your Kaivac For Use ................2-1 Kaivac Tool Arrangement ..................2-2 Vac Tank & Hose Cleanout Instructions ..............2-3 Operating your Kaivac using S-I-M-P-L-E Process ..........2-4 MAINTENANCE ......................3-1 Machine Maintenance..................... 3-1 Troubleshooting ...................... 3-2 Machine Diagrams ....................

  • Page 4: Getting Started

    This warranty does not apply to return freight costs, damage or defect caused by accident, negligence, misuse, fire or repair done by anyone other than a Kaivac authorized repair center. In no event shall Kaivac, Inc. be liable for incidental or consequential damages, or any damages to persons or property.

  • Page 5: Warranty Registration Form

    Thank you for registering for our warranty program. Please return completed forms to: Kaivac, Inc. 401 S. Third Street Hamilton, OH 45011 Or Fax to: (513) 887-4601 © 2006-2013 Kaivac, Inc. All Rights Reserved Page 1-2 T: 0121 351 4444 E: sales@rawlins.co.uk W: www. rawlins.co.uk...

  • Page 6: Safety Precautions

    Improper connection of the equipment grounding cord can result in the risk of electrical shock. Ask a qualified electri- cian or service person to check the outlet grounding if you are unsure. Do not modify the plug provided with the Kaivac.

  • Page 7: Operation

    6. Plug in machine and test GFCI (Ground Fault Circuit Interrupter) to ensure it is working properly. You are now ready. Page 2-1 © 2006-2013 Kaivac, Inc. All Rights Reserved T: 0121 351 4444 E: sales@rawlins.co.uk W: www. rawlins.co.uk...

  • Page 8: Kaivac Tool Arrangement

    Dry Vac Complete DRYVACRK Overhead View Bottom View HEPA Cover HCOVER KaiDrain CVS14 Left Right Right Left Spray Gun Metering Tip SUBGAKW Pack MTIPSNEW © 2006-2013 Kaivac, Inc. All Rights Reserved Page 2-2 T: 0121 351 4444 E: sales@rawlins.co.uk W: www. rawlins.co.uk...

  • Page 9: Vac Tank & Hose Cleanout Instructions

    Tank and Hose Cleaning © 2006-2013 Kaivac, Inc. All Rights Reserved Page 2-3 T: 0121 351 4444 E: sales@rawlins.co.uk W: www. rawlins.co.uk...
  • Page 10 LOW Pressure Mode Manually brush anual heavily soiled areas Brush Fresh Water ressure wash and Fan Spray rinse HIGH Pressure Mode xtract Page 2-4 © 2006-2013 Kaivac, Inc. All Rights Reserved T: 0121 351 4444 E: sales@rawlins.co.uk W: www. rawlins.co.uk...

  • Page 11: Maintenance

    Apply grease when done.  HEPA Filter Replace every 3-6 months depending on use © 2006-2013 Kaivac, Inc. All Rights Reserved Page 3-1 T: 0121 351 4444 E: sales@rawlins.co.uk W: www. rawlins.co.uk...

  • Page 12: Troubleshooting

    Dry blow line Blow Dry System Suction, not blow action Vacuum hose connected Reconnect to vac motor exhaust hose to vac tank © 2006-2013 Kaivac, Inc. All Rights Reserved Page 3-2 T: 0121 351 4444 E: sales@rawlins.co.uk W: www. rawlins.co.uk...
  • Page 13 Remove and rein- stall Kink in Chemical line Replace Chemical line © 2006-2013 Kaivac, Inc. All Rights Reserved Page 3-3 T: 0121 351 4444 E: sales@rawlins.co.uk W: www. rawlins.co.uk...
  • Page 14 Squeegee wheels worn Check wheels for wear / replace Sucks to the floor too Squeegee wheels worn Check wheels for wear / tightly replace Page 3-4 © 2006-2013 Kaivac, Inc. All Rights Reserved T: 0121 351 4444 E: sales@rawlins.co.uk W: www. rawlins.co.uk...
  • Page 15 3.0 MAINTENANCE PUMP & ELECTRICAL DIAGRAM © 2006-2013 Kaivac, Inc. All Rights Reserved Page 3-5 T: 0121 351 4444 E: sales@rawlins.co.uk W: www. rawlins.co.uk...
  • Page 16 3.0 MAINTENANCE 3.3 MACHINE DIAGRAMS © 2006-2013 Kaivac, Inc. All Rights Reserved Page 3-6 T: 0121 351 4444 E: sales@rawlins.co.uk W: www. rawlins.co.uk...
  • Page 17 3.0 MAINTENANCE 3.3 MACHINE DIAGRAMS Page 3-7 © 2006-2013 Kaivac, Inc. All Rights Reserved T: 0121 351 4444 E: sales@rawlins.co.uk W: www. rawlins.co.uk...
  • Page 18 3.0 MAINTENANCE 3.3 MACHINE DIAGRAMS © 2006-2013 Kaivac, Inc. All Rights Reserved Page 3-8 T: 0121 351 4444 E: sales@rawlins.co.uk W: www. rawlins.co.uk...
  • Page 19 3.0 MAINTENANCE 3.3 MACHINE DIAGRAMS Page 3-9 © 2006-2013 Kaivac, Inc. All Rights Reserved T: 0121 351 4444 E: sales@rawlins.co.uk W: www. rawlins.co.uk...

  • Page 20: Machine Diagrams

    3.0 MAINTENANCE 3.3 MACHINE DIAGRAMS Page 3-10 www.kaivac.com © 2006-2013 Kaivac, Inc. All Rights Reserved Phone: 1-800-287-1136...
  • Page 21 3.0 MAINTENANCE 3.3 MACHINE DIAGRAMS Page 3-11 © 2006-2013 Kaivac, Inc. All Rights Reserved...
  • Page 22 3.0 MAINTENANCE 3.3 MACHINE DIAGRAMS HEPA HOUSING ASSEMBLY (HEPAHA2) PART NO. PART DESCRIPTION HCOVER HEPA COVER FKEEP2 HEPA FILTER KEEPER HEPA HEPA FILTER HEPAH2 HEPA FILTER HOUSING Page 3-12 © 2006-2013 Kaivac, Inc. All Rights Reserved...
  • Page 23 3.0 MAINTENANCE 3.3 MACHINE DIAGRAMS Page 3-13 © 2006-2013 Kaivac, Inc. All Rights Reserved...
  • Page 24 CVS31 - #54 SPINWELD FITTING FOR FLOAT CVS28 - FILTER BAG CSS63 - TIE WRAP FOR FLOAT CVS26 - 2 IN DIA PLASTIC BALL CVS35 - AS568A-219 BUNA N O RING © 2006-2013 Kaivac, Inc. All Rights Reserved Page 3-14...
  • Page 25 SUBWHKV - WATER LINE FOR KV2150 RL2150 - RETURN LINE FOR 2150 CSS08 - 5/16-18 U-NUT JWW - JUMPER WIRE WHITE 12 IN CSS127 - QUICK DISCONNECT TERMINAL CSS64 - TIE WRAP FOR FILTERS Page 3-15 © 2006-2013 Kaivac, Inc. All Rights Reserved...
  • Page 26 CSS138 - 12-10 3-WAY INSULATED SPLICE V CSS139 - 12-10 BUTT SLICE CSS140 - 1/2 INCH HEAT SHRINK TUBING 0.167 CSS29 - PERMATEX 14D THREAD SEALANT 0.01 CPS25 - TEFLON TAPE © 2006-2013 Kaivac, Inc. All Rights Reserved Page 3-16...

  • Page 27: Parts List

    VLJH - VAC LID , JUG HOLDER HGAS - HEPA BLOW COVER GASKET HEPA HOUSING ASSEMBLY (HEPAHA2) HEPAH2 - HEPA FILTER HOUSING HEPA - HEPA FILTER FKEEP2 - HEPA FILTER KEEPER HCOVER - HEPA COVER © 2006-2013 Kaivac, Inc. All Rights Reserved Page 3-17...
  • Page 28 CSS17A - 8 SST SCREW 3/4 SUBGAKW - PRESSURE GUN GREEN DOT MTIPSNEW - METERING TIP PACK CHCAPA - CHEM CAP W/SAFETY CHECK VALVE AND SCREEN UFH - UNIVERSAL FILL HOSE 2150ACC - KV2150 ACCESSORY KIT © 2006-2013 Kaivac, Inc. All Rights Reserved Page 3-18...
  • Page 29 VHKVJRST - BLACK STRETCH VAC HOSE W/ BLACK CUFFS HC5 - HOSE CONNECTOR VH40 - VAC HOSE 40 FT PLCRD - PLACARD FOR 1200 1700 2100 SERIES UNITS TBAG - TOTE BAG MANUAL2150 - MANUAL FOR KV2150 KTDVD - KAITUTOR TRAINING DVD DISK...

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2150

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