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Pinnacle Gable Series Assembly Instructions Manual

Pinnacle Gable Series Assembly Instructions Manual

Gardenshed 2.25w x 2.25d x 2.19hm
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GARDENSHED
2.25W x 2.25D x 2.19Hm
Gable Series
Assembly instructions
Congratulations on purchasing your new Pinnacle garden shed. Before assembling, we recommend
you read the instructions thoroughly. Your new garden shed comes with pre-drilled holes to make
assembly quicker. We recommend you assemble it using a trestle table or sawhorses and planks.
This will ensure that you are working off the ground and make it easier for you.
Assembly of this shed is a three-person job and should not be attempted in windy conditions.
Tools required: Drill, measuring tape, Phillips-head screw driver, rivet gun, rubber mallet, sturdy ladder, shifting spanner, 2 saw horses, 3mm
steel drill bit, 4mm steel drill bit and a 10mm masonry drill bit.
www.pinnacle.net.au
Check out our
shed building
tips on YouTube!
AU: 1800 349 776
NZ: 09 276 4071

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Summary of Contents for Pinnacle Gable Series

  • Page 1 AU: 1800 349 776 NZ: 09 276 4071 Congratulations on purchasing your new Pinnacle garden shed. Before assembling, we recommend you read the instructions thoroughly. Your new garden shed comes with pre-drilled holes to make assembly quicker. We recommend you assemble it using a trestle table or sawhorses and planks.
  • Page 2 GARDENSHED 2.25W x 2.25D x 2.19Hm Dimension overview: Outer base dimensions 2255 x 2255 mm Inner base dimensions 2210 x 2210 mm Wall height 1800 mm Peak height 2195 mm Roof width 2345 mm Door opening dimensions 1740 x 746 mm...
  • Page 3 Build your garden shed in 7 easy steps! Step 1: Check all parts against the component list Step 2: Assemble the rear wall panels Step 3: Assemble the side wall panels Step 4: Assemble the roof panels Step 5: Assemble the front wall panel Step 6: Assemble the front door Step 7: Fit the panels together Warning: Do not assemble this shed on a windy day.
  • Page 4 GARDENSHED 2.25W x 2.25D x 2.19Hm Step 1: Check all parts against the component list Lay out all parts with number facing outwards and check off against parts list. Part Picture Description Component Location QTY BOX Check Rear wall Sheet Sheet 1800x770mm Side wall Sheet...
  • Page 5 Part Picture Description Component Location QTY BOX Check Channel Channel 775mm Front Side Channel Channel 1124mm wall roof Side Channel Channel 1124mm wall roof Channel Channel 1124mm Rear wall Channel Channel 1124mm Rear wall Channel Channel 1124mm Roof Channel Channel 1124mm Roof Channel Channel 1124mm...
  • Page 6 GARDENSHED 2.25W x 2.25D x 2.19Hm Part Picture Description Component Location QTY BOX Check Channel Channel 1124mm Front Channel Channel 1124mm Front Channel Channel 1124mm Front Channel Channel 674mm Front Channel Channel 674mm Front Side wall Channel Channel 1098mm Rear wall Side wall Channel Channel 1098mm...
  • Page 7 Part Picture Description Component Location QTY BOX Check Gable Cap Gable cap 1125mm Roof Gable cap connector Connector Roof 450mm Ridge Beam Ridge beam 1125mm Roof Gable R/H Gable 1100mm Roof Gable L/H Gable 1100mm Roof Logo Cap Logo cap Roof Roof Brace Roof brace (zinc)
  • Page 8 Signature: _________________________________________ In the unlikely event that you find you are missing a part, Australian customers please contact Pinnacle on 1800 349 776. New Zealand customers please contact Harco (Harkness & Young Ltd) on: 09 276 4071. A copy of proof of purchase may be requested.
  • Page 9 Garden shed overview: D18R...
  • Page 10 GARDENSHED 2.25W x 2.25D x 2.19Hm Step 2: Assemble the rear wall panels You will find it easier to assemble your shed using sawhorses with timber studs attached (timber needs to be the same length as the shed (2.3m)) or alternatively, a trestle table. Place 3 x part 18M (sheeting) on your worktable and join together with self-tapping screws as per the diagram below ensuring the ridges are facing up.
  • Page 11 Step 2: Assemble the rear wall panels (continued) Now fit parts 26I, 26H (top channels) and parts 26C, 26D (bottom channels) to the sheeting by tapping it in (diagram A) or sliding it in (diagram B). Make sure the small lip on the channel is always facing out. This ensures rain water cannot build up inside your shed. Make sure part 26I and 26H are used as top side channels.
  • Page 12 GARDENSHED 2.25W x 2.25D x 2.19Hm Step 2: Assemble the rear wall panels (continued) Now fix parts 34R and 34L (mid wall channels) joined by mid wall channel connector to the sheeting with self-tapping screws. Please note that the groove should face downwards. Fix other channels with self-tapping screws. TIP (before applying connectors): to help panel and screw holes to line up, fasten screws one at a time from one side of the wall to the other and pull panel away from screw each time to match up holes.
  • Page 13 Assemble the side wall panels Step 3: Place 3 x parts 18M (sheeting) on your worktable and join together with self-tapping screws as per the diagram. Now fit parts 26K, 26J (top channels) and parts 26A, 26B (bottom channels) to the sheeting by tapping or sliding it in. Make sure the small lip of the channel is always facing out.
  • Page 14 GARDENSHED 2.25W x 2.25D x 2.19Hm Assemble the side wall panels (continued) Step 3: Repeat the same steps for the other side. Note: All screws marked with a cross should not be fixed at this stage. Make sure the small lip on the channel is always facing out.
  • Page 15 Assemble the roof panel Step 4: Place parts S16, S27 and S17 (sheeting) on your worktable and join together with self-tapping screws as per the diagram below. ROOF TOP EDGE RIDGES FACING UP Fix parts 26F, 26E, 26A and 26B (channels) using self-tapping screws as per the diagram below. Please ensure parts 26A and 26B are attached to the side of sheeting which has pre-punched holes as per the diagram below.
  • Page 16 GARDENSHED 2.25W x 2.25D x 2.19Hm Assemble the roof panel (continued) Step 4: Leave 4 corners unfixed in this stage. Repeat the same steps for the other roof panel. ROOF TOP EDGE...
  • Page 17 Step 5: Assemble the front wall panels Fix parts J3 and J5 (jamb) to parts S92 and S93 (sheeting) with self-tapping screws as per diagram below. NOTE:v All screws marked with a cross should not be fixed at this stage. Make sure the small lip on the channel is always facing out. This ensures rain water cannot build up inside your shed.
  • Page 18 GARDENSHED 2.25W x 2.25D x 2.19Hm Step 5: Assemble the front wall panels (continued) Now fix parts 33R and 33L (mid wall channels) to the sheeting with self-tapping screws. Please note the groove should face downwards. ROOF TOP EDGE RIDGES FACING UP...
  • Page 19 Assemble the front door Step 6: Place part D18R (door sheet) on the worktable and fit 2 x parts M26, M24, M25 (channels) to the door, fixing them with the provided 3.0 x 10mm rivets. Make sure the small lip on the channel is always facing out. This ensures rain water cannot build up inside your shed. ROOF TOP EDGE RIDGES FACING UP D18R...
  • Page 20 GARDENSHED 2.25W x 2.25D x 2.19Hm Assemble the front door (continued) Step 6: Once channels are fitted to both doors, align 2 x part U11 (brace) and part W (joining brace) with holes on the back of the door and position temporarily with some tape or simply hold in place.
  • Page 21 Assemble the front door (continued) Step 6: Turn door over with bracing aligned with holes (make sure the ridges of the door are facing up) and fix the bracing with the provided 3.0 x 10mm rivets through the front of the panel. Then turn door over and insert plastic stoppers at the ends of braces as shown below. ROOF TOP EDGE FRONT FIX WITH 3.0MM RIVETS...
  • Page 22 GARDENSHED 2.25W x 2.25D x 2.19Hm Assemble the front door (continued) Step 6: Fit part D18R (assembled door) to the front wall panel as per the diagram below. Use a rivet gun to fix the door using the pre-drilled holes. Fix the pad bolt (but NOT its keeper at this stage) using the pre-drilled holes with the self-tapping screws or the rivets provided (see diagram A and B below).
  • Page 23 Fit the panels together Step 7: Now fix the front, side and rear panels and 2 x parts 94R, 2 x parts 94L (gables) together using the holes provided and then attach the pad bolt keeper using self-tapping screws (diagram A) or using rivets (diagram B). Also attach part Z43 (corner brace) to each corner using the self tapping screws provided.
  • Page 24 GARDENSHED 2.25W x 2.25D x 2.19Hm Fit the panels together (continued) Step 7: Join 2 x part 62 (ridge beam) with the end marked with red arrow using part 67 (ridge beam connector). Put on 2 x part E2 (gable cap) and join them using part E3 (gable cap connector).
  • Page 25 Fit the panels together (continued) Step 7: Repeat the same step for the other assembled roof panel. Drill holes for roof brace using 3mm drill bit. Then fix the roof brace as per diagram below. Join the sheeting and the gable using part 54 (lip) and then fix the 4 corners using 16mm self-tapping screws. NOTE: Do not fix central screws marked with a cross at this stage).
  • Page 26 GARDENSHED 2.25W x 2.25D x 2.19Hm Fit the panels together (continued) Step 7: Attach part 95 (logo cap) and fix the roof panels using 16mm self-tapping screws as per diagram below. FIX WITH 16mm SELF TAPPING SCREWS FIX WITH 16mm SELF TAPPING SCREWS...
  • Page 27 Fit the panels together (continued) Step 7: Now fit the bolt down kit as per the diagram below. Strengthen your mid wall brace by applying part 72 (mid wall brace bracket) to each corner if necessary. BOLT &N UT WALL SHEET BOLT &...
  • Page 28 GARDENSHED 2.25W x 2.25D x 2.19Hm Fit the panels together (continued) Step 7: Apply channel safety cover L type to channel 33L and R type to channel 33R for safety. Also, apply the self-tapper covers to screw ends visible in walls on the inside of the shed.
  • Page 29 Fit the panels together (continued) Step 7: The door can be hinged on the opposite side as well. Align the door with the edge and make holes using a cordless drill. Remove pins from the hinge and reverse their direction before you attach the door. If you are concerned about the visibility of any pre-drilled holes you can fill them with rivets.
  • Page 30: Warranty Statement

    Process of claiming Warranty: To make a claim under the Warranty within the Warranty Period, you will need to contact the manufacturer directly by phone or email: Australian Customers please contact Pinnacle Hardware on: Claims Department contact number: 1800 349 776 Claims Department email: support@pinnacle.net.au...
  • Page 31 – Where assessment is required in case of replacing or repairing the product, the manufacturer will appoint an assessor within 10 working days to identify the alleged defect. The manufacturer will bear the repair costs by appointing a local tradesman. The manufacturer may choose to replace the product if the repair or the cost of repair is not feasible.