Pinnacle Gable Series Assembly Instructions Manual

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GARDENSHED

2.99W x 2.99D x 2.19Hm

Gable Series

Assembly instructions

Congratulations on purchasing your new Pinnacle garden shed. Before assembling, we recommend

you read the instructions thoroughly. Your new garden shed comes with pre-drilled holes to make

assembly quicker. We recommend you assemble it using a trestle table or sawhorses and planks.

This will ensure that you are working off the ground and make it easier for you.

Assembly of this shed is a three-person job and should not be attempted in windy conditions.

Tools required: Drill, measuring tape, Phillips-head screw driver, rivet gun, rubber mallet, sturdy ladder, shifting spanner, 2 saw horses, 3mm

steel drill bit, 4mm steel drill bit and a 10mm masonry drill bit.

www.pinnacle.net.au

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AU: 1800 349 776

NZ: 09 276 4071

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Summary of Contents for Pinnacle Gable Series

Page 1 AU: 1800 349 776 NZ: 09 276 4071 Congratulations on purchasing your new Pinnacle garden shed. Before assembling, we recommend you read the instructions thoroughly. Your new garden shed comes with pre-drilled holes to make assembly quicker. We recommend you assemble it using a trestle table or sawhorses and planks.
Page 2 GARDENSHED 2.99W x 2.99D x 2.19Hm Dimension overview: Outer base dimensions 2995 x 2995 mm Inner base dimensions 2950 x 2950 mm Wall height 1800 mm Peak height 2195 mm Roof width 3100 mm Door opening dimensions 1740 x 1518 mm...
Page 3 Build your garden shed in 7 easy steps! Step 1: Check all parts against the component list Step 2: Assemble the rear wall panels Step 3: Assemble the side wall panels Step 4: Assemble the roof panels Step 5: Assemble the front wall panel Step 6: Assemble the front door Step 7: Fit the panels together Warning: Do not assemble this shed on a windy day.
Page 4 GARDENSHED 2.99W x 2.99D x 2.19Hm Step 1: Check all parts against the component list Lay out all parts with number facing outwards and check off against parts list. Part Picture Description Component Location QTY BOX Check Rear wall Sheet Sheet 1880x770mm Side wall Sheet...
Page 5 Part Picture Description Component Location QTY BOX Check Channel Channel 768mm Door Channel Channel 764mm Door Channel Channel 764mm Door Jamb Jamb 1743mm Door Brace Brace 1075mm Door Side wall Channel Channel 1494mm roof Side wall Channel Channel 1494mm roof Channel Channel 1494mm Rear wall...
Page 6 GARDENSHED 2.99W x 2.99D x 2.19Hm Part Picture Description Component Location QTY BOX Check Channel Channel 1494mm Rear wall Channel Channel 1494mm Side wall Channel Channel 1494mm Side wall Channel Channel 1494mm Front Channel Channel 1494mm Front Channel Channel 1494mm Front Channel Channel 1494mm...
Page 7 Part Picture Description Component Location QTY BOX Check Jamb Jamb 1549mm Front Corner Brace Brace 1798mm Corners Lip 1582mm Roof Gable Cap Gable cap 1495mm Roof Gable cap connector Connector Roof 450mm Ridge beam Ridge Beam Roof 1495mm zinc Gable R/H Gable 1470mm Roof Gable L/h...
Page 8 Signature: _________________________________________ In the unlikely event that you find you are missing a part, Australian customers please contact Pinnacle on 1800 349 776. New Zealand customers please contact Harco (Harkness & Young Ltd) on: 09 276 4071. A copy of proof of purchase may be requested.
Page 9 Garden shed overview: D18L D18R...
Page 10 GARDENSHED 2.99W x 2.99D x 2.19Hm Step 2: Assemble the rear wall panels You will find it easier to assemble your shed using sawhorses with timber studs attached (timber needs to be the same length as the shed ( 3.0 m)) or alternatively, a trestle table. Place 4 x part 18M (sheeting) on your work table and join together with self-tapping screws as per the diagram below.
Page 11 Step 2: Assemble the rear wall panels (continued) Now fit parts 27I and 27H (top channel) and parts 27C and 27D (bottom channel) to the sheeting by tapping it in ( diagram A ) or sliding it in ( diagram B ). Make sure the small lip of the channel is always facing out. This ensures rain water cannot build up inside your shed. Make sure parts 27I and 27H are used as top side channels as per diagram A below.
Page 12 GARDENSHED 2.99W x 2.99D x 2.19Hm Step 2: Assemble the rear wall panels (continued) Now fix parts 35R and 35L (mid wall channels) joined by mid wall channel connector to the sheeting with self-tapping screws. Please note that the groove should face downwards. Fix other channels with self-tapping screws. TIP (before applying connectors): to help panel and screw holes to line up, fasten screws one at a time from one side of the wall to the other and pull panel away from screw each time to match up holes.
Page 13 Assemble the side wall panels Step 3: Place 4 x part 18M (sheeting) on your worktable and join together with self-tapping screws as per the diagram below. Now fit parts 27K and 27J (top channel) and parts 27A and 27B (bottom channel) to the sheeting by tapping or sliding it in. Make sure the small lip of the channel is always facing out.
Page 14 GARDENSHED 2.99W x 2.99D x 2.19Hm Assemble the side wall panels (continued) Step 3: All screws marked with a cross should not be fixed at this stage. Repeat the same steps for the other side wall. Make sure the small lip of the channel is always facing out.
Page 15 Assemble the roof panel Step 4: Place parts S30, S31 and 2 x part S32 (sheeting) on your worktable and join together with self-tapping screws as per the diagram below. RIDGES FACING UP Fix parts 27F, 27E, 27A and 27B (channels) using self-tapping screws as per the diagram below. Please ensure parts 27A and 27B are attached to the side of the sheeting which has pre-punched holes as per the diagram below.
Page 16 GARDENSHED 2.99W x 2.99D x 2.19Hm Assemble the roof panel (continued) Step 4: Leave 4 corners unfixed in this stage. Repeat the same steps for the other roof panel. ROOF TOP EDGE...
Page 17 Step 5: Assemble the front wall panels Fix parts J3 and J4 (jamb) to parts S94 and S95 (sheeting) with self-tapping screws. NOTE: All screws marked with a cross should not be fixed at this stage. Note: Holes drilled in the edge of this sheet are not a defect.
Page 18 GARDENSHED 2.99W x 2.99D x 2.19Hm Step 5: Assemble the front wall panels (continued) Now fix parts 33R and 33L (mid wall channels) to the sheeting using self-tapping screws. Please note the groove should face downwards. ROOF TOP EDGE RIDGES FACING UP...
Page 19 Assemble the front door Step 6: Place part D18R (door sheet) on the worktable. Fit 2 x part M26 and parts M24 and M25 (channels) to the door panel and fix with 3.0 x 10mm rivets as per the diagrams below. Please ensure channel M26 has the smaller lip facing outwards. ROOF TOP EDGE D18R RIDGES FACING UP...
Page 20 GARDENSHED 2.99W x 2.99D x 2.19Hm Assemble the front door (continued) Step 6: Now place D18L (door sheet) on the worktable. Fit parts M27, M28, M41 (channels) and part J20 (jamb) to the door panel and fix with 3.0 x 10mm rivets as per the diagrams below. Please ensure channels M27 and M28 have the smaller lip facing outwards. ROOF TOP EDGE D18L RIDGES FACING UP...
Page 21 Assemble the front door (continued) Step 6: Once channels are fitted to both doors, align 2 x part U11 (brace) and part W (joining brace) with holes on the back of each door and position temporarily with some tape or simply hold in place. ROOF TOP EDGE RIDGES FACING DOWN D18R...
Page 22 GARDENSHED 2.99W x 2.99D x 2.19Hm Assemble the front door (continued) Step 6: Turn door over with bracing still aligned with holes (make sure the ridges of the door are facing up) and fix the bracing with 3.0 x 10mm rivets through the front of the panel.
Page 23 Assemble the front door (continued) Step 6: Fix parts 74 (barrel bolt) and 75 (barrel bolt plate) onto part D18L (door) using rivets. Ensure you rivet through the front of the panel with the Padbolt on the inside. D18L USE 4.0 X 10MM RIVETS D18R D18L...
Page 24 GARDENSHED 2.99W x 2.99D x 2.19Hm Assemble the front door (continued) Step 6: Fit parts D18L and D18R (assembled doors) to the front wall panel as per the diagram below. Use rivet gun and pre-drilled holes. Fix parts 70 (pad bolt) and 71 (keeper) to the doors using the pre-drilled holes and 16mm self-tapping screws (or the rivets provided - see diagrams A and B).
Page 25 Fit the panels together Step 7: Now fix the front, side and rear panels and 2 x part G7 and 2 x G8 (gables) together using the holes provided and self-tapping screws. Also attach 4 x part Z43 (corner brace) to each corner using the self-tapping screws provided.
Page 26 GARDENSHED 2.99W x 2.99D x 2.19Hm Fit the panels together (continued) Step 7: Join 2 x part 73 (ridge beam) together at the end marked with red arrow using part 67 (ridge beam connector) as per the diagrams below. Put on 2 x part E4 (gable caps) and join them using part E3 (gable cap connector). Fix this structure using 16mm self-tapping screws. Slide the side of the roof panel with channels 27E and 27F into the ridge beam.
Page 27 Fit the panels together (continued) Step 7: Repeat the same step for the other assembled roof panel. Drill holes for roof brace using 3mm drill bit. Then fix the roof brace as per the below diagram. Join the sheeting and the gable using part L4 (lip) and then fix the 4 corners using 16mm self-tapping screws. (Do NOT fix central screw marked with a cross at this stage).
Page 28 GARDENSHED 2.99W x 2.99D x 2.19Hm Fit the panels together (continued) Step 7: Attach 2 x part 95 (logo cap) and fix roof panels using 16mm self-tapping screws as per the diagrams below.
Page 29 Fit the panels together (continued) Step 7: Now fit the bolt down kit as per the below diagram. Strengthen your mid wall brace by applying part 72 (mid wall brace bracket) to each corner if necessary. Align part 71 (keeper) with the barrel bolt on the door and fix to the bottom channel using self-tapping screws.
Page 30 GARDENSHED 2.99W x 2.99D x 2.19Hm Fit the panels together (continued) Step 7: Apply channel safety cover L type to channel 33L and R type to channel 33R for safety. Also apply the self-tapper covers to the screw ends visible in walls on the inside of the shed.
Page 31: Warranty Statement
Process of claiming Warranty: To make a claim under the Warranty within the Warranty Period, you will need to contact the manufacturer directly by phone or email: Australian Customers please contact Pinnacle Hardware on: Claims Department contact number: 1800 349 776 Claims Department email: support@pinnacle.net.au...
Page 32 GARDENSHED 2.99W x 2.99D x 2.19Hm – Where assessment is required in case of replacing or repairing the product, the manufacturer will appoint an assessor within 10 working days to identify the alleged defect. The manufacturer will bear the repair costs by appointing a local tradesman. The manufacturer may choose to replace the product if the repair or the cost of repair is not feasible.

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