Related Manuals for Timken Rollon Tecline
Summary of Contents for Timken Rollon Tecline
- Page 1 Tecline Use and Maintenance English Interactive catalogs www.rollon.com www.rollon.com...
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Page 2: Warranty
WARRANTY In accordance with section 1512 of the Civil Code, Rollon S.p.A. guarantees the good performance of products manufactured for one year after delivery, when their actual application is recommended by the Technical of Commercial Department of our company provided that the report of poor operation is made in writing within eight days of its discovery. The warranty does not cover damage or defects due to external agents, poor maintenance, overload, unsuitable lubricant, normal wear, inappropriate choice of the type, installation error or other causes traceable to incorrect use or not imputable to the manufacture of the article. - Page 3 Tecline Index Warranty Warnings and legal notes UM-4 Residual risks, Basic components, Tightening torque and traction vector values UM-5 Instructions of an environmental nature, Safety warnings for handling and transport, Notes on lubrication UM-6 Note, Packaging UM-7 Transport, Handling and lifting, Check axis integrity after shipment UM-8 PAR - Main components list and spare parts UM-9...
- Page 4 Use and Maintenance Warnings and legal notes Before incorporating the partly completed machinery, we recom- The manufacturer cannot be considered responsible for any mend consulting this chapter carefully, in addition to the assembly consequences derived from improper use or any use other than the purpose the axis or system of axes was designed manual supplied with the individual modules.
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Page 5: Residual Risks
Tecline Residual risks • Mechanical risks due to the presence of moving elements (X, Y axes). of a drop in the electrical power supply voltage. • Risk of fire resulting from the flammability of the belts used on the axes, •... - Page 6 Use and Maintenance Instructions of an environmental nature Notes on lubrication Rollon operates with respect for the envirorment, in order to limit environ- Keep the prismatic rail lubricated using oil type VACTRA 2 every 1 year or mental impact. The following is a list of some instructions of an environ- 2000 km of operations.
- Page 7 Tecline Packaging personnel from accessing the installation area. • The installation site must have adequate environmental conditions The illustrations present the most common types of packaging used. (lighting, ventilation, etc.). • Packaging is done keeping in mind the bulk reduction and the type of •...
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Page 8: Handling And Lifting
Use and Maintenance Transport • Transport, also based on the final destination, can be done with different vehicles. • Perform transport with suitable devices that have adequate loading capacity. • Ensure that the machine and its components are adequately anchored to the vehicle. - Page 9 Tecline PAR - Main components list and spare parts IMPORTANT! Purely indicative picture, only to be taken as example. UM-9...
- Page 10 Use and Maintenance Description PAR1 Bell-shaped flange axis-Z PAR2 Mounting plate and gear registration axis-Z PAR3 Drive shaft axis-Z PAR4 Spacer carriages axis-Y PAR5 Carriages axis-Y PAR6 Flange bearing axis-Z PAR7 Lubrication group axis-Z PAR8 Prismatic guide axis-Y PAR9 Support bearing axis-Z PAR10 Lubrication group axis-Z PAR11...
- Page 11 Tecline PAS - Main components list and spare parts IMPORTANT! Purely indicative picture, only to be taken as example. UM-11...
- Page 12 Use and Maintenance Description PAS1 Lubrication cartridge PAS2 Lubrication pinion PAS3 Energy chain PAS4 Recirculating ball slides PAS5 Drive pinion PAS6 Ball bearing PAS7 Drive shaft PAS8 Rack PAS9 Cylindrical pin PAS10 Recirculating slides guide PAS11 Bearing holder flange PAS12 Rod locking safety system PAS13 Mounting plate and registration gearbox...
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Page 13: Routine Maintenance
Tecline Routine maintenance Manual greasing and lubrication The scraper with felt (PAR axes) requires no special main- For both PAR and PAS axes, never lubricate bearings type tenance, it is sufficient its replacement every 12, 24 or 36 2RS wherever they are present: the pressure exerted during months according to the specific case. - Page 14 Use and Maintenance Replacing the lubrication cartridge a. open black plastic support “A”, by working on the snap-in latch; b. undo the lubricator from the L-support without removing or damaging the grease pipe (C); c. release the transparent rear cover and remove the empty cartridge from the motor unit;...
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Page 15: Extraordinary Maintenance
Tecline Extraordinary maintenance Removal and replacement of the rack pinion a. remove the motor; b. remove the hex head screws (A) securing the plate and remove the plate; c. undo countersunk hex head screws (B) securing the shaft with the washer (C) for pinion (D); d. - Page 16 Use and Maintenance Proceed as follows to replace the rack pinion: d. Remove the pinion (D). e. Remove tab (E) from shaft (H). f. Undo socket head cap screws (G) and remove the reduction gear with the shaft from the plate. g.
- Page 17 Tecline Removal and replacement of the rack To replace one or more rack segments it is necessary to flush with the upper level of the rack. If one or more plugs remove the axis from its vertical position and put it in horizon- get damaged during the removal, they must be replaced tal position.
- Page 18 Use and Maintenance PAR: carriage, sliders and guides replacement Removal and replacement of the Y-axis carriages If replacing one or more carriages, it is recommended that the utmost care is taken when handling the axes and remember that is essential to work on one slider at a time. a.
- Page 19 Tecline “V-shaped” rollers Replacement: a. Loosen (clockwise or counterclockwise) the eccentric rollers to retrieve the axial play on the axis on which it is intervening. b. Undo the screws (C) and remove the washer (D). c. Remove the spacer (E), with the roller (F) still mounted. d.
- Page 20 Use and Maintenance Roller oscillating slides ø30 mm, ø40 mm, ø52 mm e ø62 mm. Replacement: a. Unscrew the Ch24 self locking nut (A) b. Loosen the STEI M6 grain (B) upon the locking pivot (C) c. Unscrew (Ch10) and remove the locking pivot (C). d.
- Page 21 Tecline 4 Rollers fixed slide ø40 mm, ø52 mm e ø62 mm Replacement: a. Unscrew the Ch24 self locking nut (A) b. Loosen the STEI M6 grain (B) upon the locking pivot (C) c. Unscrew (Ch10) and remove the locking pivot (C). d.
- Page 22 Use and Maintenance 6 Rollers oscillating slides ø52 mm and ø62 mm Replacement: a. Unscrew the Ch24 self locking nut (A) b. Loosen the STEI M6 grain (B) upon the locking pivot (C) c. Unscrew (Ch10) and remove the locking pivot (C). d.
- Page 23 Tecline 6 Rollers Single Fixed Slide Ø52 Mm E Ø62 Mm Replacement: a. Unscrew the Ch24 self locking nut (A) b. Loosen the STEI M6 grain (B) upon the locking pivot (C) c. Unscrew (Ch10) and remove the locking pivot (C). d.
- Page 24 Use and Maintenance Removal and replacement of the prismatic guides To replace a prismatic guide (B), ensure that the bearings which slide over them are discharged: for this reason, in the case of a guide on the horizontal axis, it is necessary to support the main plate or the carriage (F), so that its weight and all the equipment mounted on board, doesn’t rest on bearings.
- Page 25 Tecline PAS: sliders and guides replacement Recirculating ball sliders ATTENTION! If replacing one or more slider, it is rec- ommended that the utmost care is taken when handling the axes and remember that is essential to work on one slider at a time.
- Page 26 Use and Maintenance Recirculating ball guides ATTENTION! If replacing one or more guides, it is rec- ommended that the utmost care is taken when handling the axes and remember that is essential to work on one guide at a time. a.
- Page 27 Tecline g. Guide adjustment h. Guide (G) does not have an housing in tolerance on the profile, therefore it is necessary to use the carriage to ensure its proper alignment. Slide the carriage along the recently fitted guide: when the ball recirculation sliders have passed above, leaving screws (A) accessible to the operator, proceed with their tightening.
- Page 28 Use and Maintenance Accessories Removal and replacement of the “rod locking” safety system (optional) a. Lock the plate (or the vertical profile) by placing it on its lower mechanical stop with out removing pneumatic pressure to the rod locking unit (Q). b.
- Page 29 Tecline Removal and replacement of the stopper cylinder security system (optional) a. Lock the plate by placing it on its lower mechanical stop without removing pneumatic pressure to the rod locking unit (Q). b. Remove plugs (A) using the correct removal tool. c.
- Page 30 Use and Maintenance Notes Notes UM-30...
- Page 31 Tecline Notes UM-31...
- Page 32 ALT2_UMTE_IT_09/19...
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