Omron CS1D-CPU S Series Replacement Manual
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Omron CS1D-CPU S Series Replacement Manual

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Programmable Controller CS1D-CPU□□S
Replacement Guide
From CS1D-CPU□□S to CS1D-CPU□□SA
CS1D-CPU42S
CS1D-CPU44S
CS1D-CPU65S
CS1D-CPU67S
CS1D-CPU44SA
CS1D-CPU67SA
P146-E1-01

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Summary of Contents for Omron CS1D-CPU S Series

  • Page 1 Programmable Controller CS1D-CPU□□S Replacement Guide From CS1D-CPU□□S to CS1D-CPU□□SA CS1D-CPU42S CS1D-CPU44S CS1D-CPU65S CS1D-CPU67S CS1D-CPU44SA CS1D-CPU67SA P146-E1-01...
  • Page 2 About this document This document provides the reference information for replacing CS1D-CPU**S with CS1D- CPU**SA . This document does not include precautions and reminders; please read and understand the important precautions and reminders described on the manuals of PLCs (both of PLC used in the existing system and PLC you will use to replace the existing PLC) before attempting to start operation.
  • Page 3 Related Manuals Man.No. Manual W405 CS1D Duplex System OPERATION MANUAL W394 CS/CJ/NSJ PROGRAMMING MANUAL W474 CS/CJ/NSJ Series INSTRUCTIONS REFERENCE MANUAL W342 CS/CJ/CP/NSJ Series Communications Commands REFERENCE MANUAL W463 CX-One FA Integrated Tool Package SETUP MANUAL W446 CX-Programmer OPERATION MANUAL W447 CX-Programmer OPERATION MANUAL：Function Blocks/Structured Text W469 CX-Programmer OPERATION MANUAL SFC Programming...
  • Page 4 (a) Exclusive Warranty. Omron’s exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron (or such other period expressed in writing by Omron). Omron disclaims all other warranties, express or implied.
  • Page 5 Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Omron’s test conditions, and the user must correlate it to actual application requirements. Actual performance is subject to the Omron’s Warranty and Limitations of Liability.
  • Page 6 CS1D-CPU□□S Replacement Guide From CS1D-CPU42/44/65/67S to CS1D-CPU44/67SA Document Change Summary REV. PAGES REMARKS DATE AUTH New Creation...

  • Page 7: Table Of Contents

    Table of Contents 1. Specification ........................3 1.1. Difference between CS1D-CPU□□S and CS1D-CPU□□SA ............... 3 2. Work flow .......................... 4 2.1. Using a memory card: HMC-EF□□□ (Easy backup) ................4 2.2. Using the CX-Programmer ........................5 3. About the CPU units ......................6 3.1.

  • Page 8: Specification

    1. Specification 1.1. Difference between CS1D-CPU□□S and CS1D-CPU□□SA See followings. Table 1-1. Specification comparison table Type CS1D-CPU□□S CS1D-CPU□□SA Remark Specification The number of Input/Output 42S: 960 points (2 racks) 44SA: 1,280 points (3 racks) points (the number of 44S: 1,280 points (3 racks) 67SA: 5,120 points (7 racks) peripheral port) 65/67S: 5,120 points (7 racks)

  • Page 9: Work Flow

    2. Work flow There are two replacement methods. (1) Using a memory card (HMC-EF□□□) (Easy backup) (2) Using the CX-Programmer 2.1. Using a memory card: HMC-EF□□□ (Easy backup) 1. Before replacement Description Reference pages Preparation for replacement 3. Prepare a unit. Prepare a unit memory card to replace 4.1.

  • Page 10: Using The Cx-Programmer

    2.2. Using the CX-Programmer 1. Before replacement Description Reference pages Preparation for replacement 3. Prepare the unit Prepare the unit tool to replace CS1D-CPU□□S to CS1D-CPU□□SA. 5.1. Supported tools Prepare the unit tool. 5.2. Read the data in Read programs, I/O memory, and each setting Read data CS1D-CPU□□S data in CS1D-CPU□□S.

  • Page 11: About The Cpu Units

    3. About the CPU units 3.1. Prepare the CPU unit We recommend that conventional lines of CS1D-CPU□□S should be replaced to new lines of CS1D-CPU□□SA as following. CS1D-CPU□□S CS1D-CPU□□SA Remarks (Conventional line) (New line) CS1D-CPU42S CS1D-CPU44SA CS1D-CPU44S CS1D-CPU44SA CS1D-CPU65S CS1D-CPU67SA CS1D-CPU67S CS1D-CPU67SA 3.2.

  • Page 12: Using A Memory Card: Hmc-Ef□□□ (Easy Backup)

    4. Using a memory card: HMC-EF□□□ (Easy backup) 4.1. Prepare a memory card Prepare a supported type of memory card, which is described in the brochure (R103-E1) and the manual (W405-E1). 4.2. Move the data stored in CS1D-CPU□□S to the memory card (1) Insert the memory card into the CS1D-CPU□□S.

  • Page 13: Write The Data Stored In The Memory Card Into Cs1D-Cpu□□Sa

    4.4. Write the data stored in the Memory Card into CS1D-CPU□□SA (1) Insert the Memory Card into the CS1D-CPU□□SA. (2) Turn on the DIP switch (SW7) on the front. (3) Turn on the power of the CPU unit. (4) Turning on the power blinks the LED light (MCPWR) 1 time. The LED light blinks while the data is being written into the CPU unit.

  • Page 14: Using The Cx-Programmer

    CX-Programmer. (1) Connect the CS1D-CPU□□S to a PC with connection cables for peripheral tools. (2) Start the CX-Programmer. (Start menu - Program - OMRON - CX-One - CX-Programmer - CX-Programmer) (3) Select “CS1D-CPU□□S (CS1D-S)” for “PLC type.” (File – New…）...
  • Page 15 (4) Select the connection method to a PC. Connection method to a PC (Example: Toolbus, Ethernet) (5) Connect the PLC with online. (PLC – Work online) (6) Read programs, PLC system settings, I/O table, CPU BUS unit settings, variable table, and comments. (PLC - Transfer - From PLC) (2) Click OK (1) Check all boxes...
  • Page 16 (7) Read the PLC memory. (PLC - Edit - Memory) (2) Select Online – Transfer from PLC (1) Open "C", "D", "H", "E0" to "EC" (4) Click from PLC to PC (3) Click Select all (8) Change the status of the CX-Programmer to offline. (PLC - Work online) (9) Save the PLC memory as a file and name it.

  • Page 17: Read The Routing Table Stored In The Cs1D-Cpu□□S (Using The Cx-Integrator)

    5.3. Read the routing table stored in the CS1D-CPU□□S (using the CX-Integrator) Read the routing table stored in the CS1D-CPU□□S using the CX-Integrator. (1) Double-click I/O Table and Unit setup from the workspace of the CX-Programmer to open the I/O table. (2) Select the PLC from the I/O table.
  • Page 18 （4）The CX-Integrator starts. (5) Select the port connecting to the PC. （6）Select the Network structure only and click Transfer. Following image is displayed.
  • Page 19 (7) Start the routing table setting tool. (Tools – Start Routing Table) Following window is displayed. (1) Click the icon: Transfer from the (2) After the routing table setting of the equipment is read, the result is shown like this. 【Notes】...
  • Page 20 （8）Close the routing table setting page. (File – Exit) Save the routing table as a file and name it as you like. （9）Change the status of the CX-Integrator to offline. Click Work online to change the status to offline. (10) Close the CX-Integrator. (File – Exit) Do you want to save changes to new project? Click No.

  • Page 21: Read The Data Link Table Stored In The Cs1D-Cpu□□S (Using The Cx-Integrator)

    5.4. Read the data link table stored in the CS1D-CPU□□S (using the CX-Integrator) Read the data link table stored in the CS1D-CPU□□S using the CX-Integrator. （1）Double-click I/O Table and Unit setup from the workspace of the CX-Programmer to open the I/O table.
  • Page 22 （4）The CX-Integrator starts. （5）Select the port connecting to the PC. （6）Select Network structure only and click Transfer. Following image is displayed.
  • Page 23 （7）Open the data link table setting tool from the CX-Integrator.（Tools – Start Data link） If the data link table setting is not required for the configuration, the data link table setting tool is grayed-out. Skip the following procedures. Select the network to read the data link table.
  • Page 24 Following window is displayed. Click the icon: Transfer from PLC Click Yes. After the data link table setting is read, the following image is displayed.
  • Page 25 （8）Close the data link table setting. (File – Exit) Save the data link table as a file. Name it as you like. （9）Change the status of CX-Integrator to offline. Click the icon: Work online to change the status to offline. (10) Close the CX-Integrator.

  • Page 26: Convert And Modify The Programs To Be Used In Cs1D-Cpu□□Sa

    5.5. Convert and modify the programs to be used in CS1D-CPU□□SA Convert and modify the programs to be used in CS1D-CPU□□SA with CX-Programmer. (1) Change the PLC type to CS1D-CPU□□SA. (PLC – Change Model) (1) Click Setting from PLC type. (2) Select the CPU model to use.
  • Page 27 (2) The program check function (Compilation) runs because the PLC type was changed. The result is displayed on the output window. Any errors to be corrected. (1) Jump to errors if any. (2) Check errors. (3) Double-clicking the error details goes to the location where the error is identified.

  • Page 28: Replace The Unit To Cs1D-Cpu□□Sa

    5.6. Replace the unit to CS1D-CPU□□SA (1) Turn off the equipment. (2) Remove the CS1D-CPU□□S from the CPU Backplane (CS1D-BC082S). (3) Attach the CS1D-CPU□□SA to the CPU Backplane (CS1D-BC082S). (4) Check the unit is firmly attached to the equipment, and turn on the power. 5.7.
  • Page 29 (4) Transfer the PLC memory. (PLC – Edit –Memory) (1) Select Online – Transfer To PLC). (3) Click Transfer to PLC. (2) Click Select all. (5) Change the status of CX-Programmer to offline. (PLC – Work online)

  • Page 30: Write The Routing Table Into Cs1D-Cpu□□Sa (Cx- Integrator)

    5.8. Write the routing table into CS1D-CPU□□SA (CX- Integrator) Write the routing table into the CS1D-CPU□□SA using the CX-Integrator. (1) Double click I/O Table and Unit setup from the workspace of the CX-Programmer to open the I/O table. (2) Select the PLC from the I/O table. （3）Start the CX-Integrator.
  • Page 31 （4）The CX-Integrator starts. （5）Select the port connecting to the PC. （6）Select Network structure only and click Transfer. Following image is displayed.
  • Page 32 （7）Start the routing table setting tool. (Tools –Start Routing table) (1) Click the icon: Open (2) The file created in the section 5.3...
  • Page 33 (3) Click the icon: Transfer (from PC to PLC) Click Yes. Following window is displayed when the data has been transferred correctly. （8）Close the routing table settings. (File – Exit) （9）Change the status of CX-Integrator to offline. Click the icon: Work online to change the status to offline.

  • Page 34: Write The Data Link Table Into Cs1D-Cpu□□Sa (Cx- Integrator)

    5.9. Write the data link table into CS1D-CPU□□SA (CX- Integrator) Write the data link table stored in the CS1D-CPU□□S into the CS1D-CPU□□SA using the CX-Integrator. If it is not required to read the data link table in this section, skip the following procedures. （1）Double-click the I/O Table and the Unit setup from the workspace of the CX-Programmer to open the I/O table.
  • Page 35 （4）The CX-Integrator starts. （5）Select the port connecting to the PC. （6）Select Network structure only and click Transfer. Following image is displayed.
  • Page 36 （7）Select Data link table setting tool of the CX-Integrator.（Tools –Start Data Link） Select the network to read the data link table. Following image is displayed. (1) Click the icon: Open.
  • Page 37 (2) Enter the file created in the section 5.4. (3) Click the icon: Transfer to PLC. Click Yes.
  • Page 38 Following window is displayed when the routing table has been transferred correctly. （8）Close the Data link table setting.（File – Exit） （9）Change the status of CX-Integrator to offline. Click the icon: Work online to change the status to offline. （10）Close the CX-Integrator. (File – Exit) Do you want to save changes to new project? Click No.
  • Page 40 The Netherlands Hoffman Estates, IL 60169 U.S.A. Tel: (31)2356-81-300/Fax: (31)2356-81-388 Tel: (1) 847-843-7900/Fax: (1) 847-843-7787 © OMRON Corporation 2019 All Rights Reserved. OMRON (CHINA) CO., LTD. OMRON ASIA PACIFIC PTE. LTD. In the interest of product improvement, Room 2211, Bank of China Tower, No.

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Cs1d-cpu sa seriesCs1d-cpu42sCs1d-cpu44sCs1d-cpu65sCs1d-cpu67sCs1d-cpu44sa ... Show all

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