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Parker F31 Installation & Service Instructions Manual

Coalescing filters

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Parker-Watts
Pneumatic Division
Richland, Michigan USA
www.parker.com/watts
Document Number
IS-31-51-101
IS-F31
IS-F35
IS-F71
IS-F75
IS-F101
IS-F105
IS-B35
IS-B75
IS-B105
IS-L35
IS-L75
IS-L105
IS-R35
IS-R75
IS-R105
IS-S75-S105
IS-SC105
IS-SSA75-SSA105
Safety Guide
Rev. 1
F31, F51 and F101 Coalescing Filters, Installation & Service
Rev. 2
F31 Coalescing Filter, Installation & Service
Rev. 1
F35 Particulate Filter, Installation & Service
Rev. 2
F71 Coalescing Filter, Installation & Service
Rev. 2
F75 Particulate Filter, Installation & Service
Rev. 2
F101 Coalescing Filter, Installation & Service
Rev. 1
F105 Particulate Filter, Installation & Service
Rev. 3
B35 Integral Filter / Regulator, Installation & Service
Rev. 4
B75 Filter / Regulator, Installation & Service
Rev. 3
B105 Integral Filter / Regulator, Installation & Service
Rev. 1
L35 Lubricator, Installation & Service
Rev. 2
L75 Lubricator, Installation & Service
Rev. 2
L105 Lubricator, Installation & Service
Rev. 3
R35 Regulator, Installation & Service
Rev. 3
R75 Regulator, Installation & Service
Rev. 2
R105 Regulator, Installation & Service
Rev. 1
S75 & S105 Solenoid Quick Dump Valve
Rev. 1
SC75 & SC105 Soft Start Valve
Rev. 1
SSA75 & SSA105 Auto Pilot Soft Start Valve
––––
PDN Safety Guide
QUBE FRL
Description
(9-30-2013)

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Summary of Contents for Parker F31

  • Page 1 Richland, Michigan USA www.parker.com/watts (9-30-2013) QUBE FRL Document Number Description IS-31-51-101 Rev. 1 F31, F51 and F101 Coalescing Filters, Installation & Service IS-F31 Rev. 2 F31 Coalescing Filter, Installation & Service IS-F35 Rev. 1 F35 Particulate Filter, Installation & Service IS-F71 Rev.
  • Page 2 Installation & Service Instructions Pneumatic Division IS-31-51-101 Richland, Michigan 49083 F31, F51 and F101 Coalescing Filters 269-629-5000 ISSUED: October, 2005 Doc. #IS3151101, ECN #050998, Rev. 1 With Polyurethane Bowl with Polypropylene WARNING Bowl Guard PSIG To avoid unpredictable system behavior that can cause personal injury...
  • Page 3 F31, F51 and F101 Coalescing Filters IS-31-51-101 Cleaning F31 Filter Blow out filter with air hose. Clean bowl assembly with Body household soap only. The auto drain may be flushed out manually by rotating the drain cock clockwise. If additional...
  • Page 4: Application Limits

    Introduction To maintain maximum filtering efficiency, and to avoid excessive The F31 coalescing filter is designed to remove oil and water pressure drop, the filter bowl and element must be kept clean. Turn aerosols, and particulate matter larger than 0.01 micron. It is...
  • Page 5 F31 Coalescing Filter IS-F31 Service Kits / Parts Available Description F31, 1/8" & 1/4" Bowl Gasket GSK-504Z101 Body (Not Sold Separately) Filter Element Kits EKF31A 1/8", 1/4" Activated Carbon EKF31 Coalescing Bowl Assembly “A” - Polyurethane Bowl, BKF35A Bowl Gasket 150 PSI Maximum Pressure “D”...
  • Page 6 Installation & Service Instructions Pneumatic Division IS-F35 Richland, Michigan 49083 F35 Particulate Filter 269-629-5000 ISSUED: February, 2005 Doc. #ISF35, ECN #050142, Rev. 1 Maximum Recommended Pressure Drop: WARNING PSIG Particulate Filter To avoid unpredictable system behavior that can cause personal injury and property damage: With Polyurethane Bowl •...
  • Page 7: Operation And Service

    F35 Particulate Filter IS-F35 Installation Operation and Service 1. The filter should be installed with reasonable accessibility 1. To service the filter, it is not necessary to remove the unit for service whenever possible – repair service kits are from the airline. Manual drain filters must be drained available.
  • Page 8 Pneumatic Division Installation & Service Instructions IS-F71 Richland, Michigan 49083 F71 Coalescing Filter 269-629-5000 ISSUED: April, 2007 Supersedes: October, 2005 Doc. #ISF71, ECN #070214, Rev. 2 Application Limits WARNING These products are intended for use with compressed air in industrial applications.
  • Page 9 F71 Coalescing Filter IS-F71 Service Kits / Parts Available Sight Dome Description F71, 1/4", 3/8", & 1/2" Bowl Gasket GSK-F55-1011 O-Ring Filter Element Kits Activated Carbon EKF71A Coalescing EKF71 Indicator Cylinder Bowl Assembly “B” - Polyurethane w/Polyethylene Bowl Guard, 150 PSI Maximum Pressure BKF55B Return Spring “D”...
  • Page 10: Safety Guide

    Do not exceed maximum primary pressure rating. ANSI Symbols Safety Guide For more complete information on recommended application guidelines, see the Safety Guide section of Pneumatic Division catalogs or you can download the Pneumatic Division Safety Guide at: www.parker.com/pneumatics Filter Adsorber w/Manual Drain w/Manual Drain...
  • Page 11 F75 Particulate Filter IS-F75 Service Kits / Parts Available blow out pipe line to remove scale and other foreign matter. This unit has DRYSEAL pipe threads; use pipe compound or tape Description F75, 1/4", 3/8", & 1/2" sparingly to male threads only. Install units in pipe line so that flow is in direction indicated by arrows on faces of body.
  • Page 12 Pneumatic Division Installation & Service Instructions IS-F101 Richland, Michigan 49083 F101 Coalescing Filter 269-629-5000 ISSUED: April, 2007 Supersedes: October, 2005 Doc. #ISF101, ECN #070214, Rev. 2 Application Limits WARNING These products are intended for use with compressed air in industrial applications.
  • Page 13 F101 Coalescing Filter IS-F101 Service Kits / Parts Available Sight Dome Description F101, 3/8", 1/2", 3/4" Bowl Kits* O-Ring “B” - Polyurethane w/Polypropylene Bowl Guard, 150 PSI Maximum Pressure BKF105B “D” - Zinc Bowl, 300 PSI Max. Pressure BKF105D Indicator Cylinder “w”...
  • Page 14 Installation & Service Instructions Pneumatic Division IS-F105 Richland, Michigan 49083 F105 Particulate Filter 269-629-5000 ISSUED: July, 2005 Doc. #ISF105, ECN #050983, Rev. 1 Maximum Recommended Pressure Drop: WARNING PSIG Particulate Filter To avoid unpredictable system behavior that can cause personal injury and property damage: With Polyurethane Bowl •...
  • Page 15 F105 Particulate Filter IS-F105 Installation Maintenance 1. The filter should be installed with reasonable accessibility To maintain maximum filtering efficiency, and to avoid excessive for service whenever possible – repair service kits are pressure drop, the filter must be kept clean. On standard available.
  • Page 16 Pneumatic Division Installation & Service Instructions IS-B35 Richland, Michigan 49083 B35 Integral Filter / Regulator Series 269-629-5000 ISSUED: August, 2006 Supersedes: April, 2006 Doc. #ISB35, ECN #060761, Rev. 3 Maximum Recommended Pressure Drop: WARNING kPa PSIG Particulate Filter 0.7 To avoid unpredictable system behavior that can cause personal injury and property damage: Operating Pressure Maximum PSIG...
  • Page 17: Operation

    IS-B35 B35 Integral Filter / Regulator 4. Install Filter / Regulator so that air flows in direction of arrow on If using compressed air to blow dry, be sure to wear appropriate top of body. eye protection. If replacement is necessary, use parts from service kits. Clean Bowl. 5. Install Filter / Regulator vertically with the bowl drain mechanism at the bottom. Free moisture will thus drain into the sump (“quiet 6. Lubricate O-rings with grease found in service kits. zone”) at the bottom of the bowl. 7. Install Filter Element onto the Filter Retainer, and install Deflector 6. Gauge ports are located on both sides of the Filter / Regulator onto Retainer. body for your convenience. It is necessary to install a gauge or 8. Install Poppet Assembly, Poppet Return Spring, Element socket pipe plugs into each port during installation.
  • Page 18 For more complete information on recommended application guidelines, see the Safety Guide section of Pneumatic Division catalogs or you can download ➤ ➤ the Pneumatic Division Safety Guide at: www.parker.com/pneumatics Filter / Regulator CAUTION Polyurethane bowls, sight glass and sight domes on these units may be attacked by certain chemicals.
  • Page 19: Maintenance & Cleaning

    B75 Series 1/4", 3/8", & 1/2" Filter / Regulators IS-B75 Installation regulators, adjustment for lower reduced pressure will not be obtained until the reduced pressure system is “bled-off” or until air flow starts. All QUBE components are individually tapped (NPT or BSPP) to allow direct mounting to piping.
  • Page 20 Do not exceed maximum primary pressure rating. 4. Install Filter / Regulator so that air flows in direction of arrow on top of body. Safety Guide 5. Install Filter / Regulator vertically with the bowl drain mechanism at the bottom. Free moisture will thus drain into the sump (“quiet zone”) at the bottom of the bowl. For more complete information on recommended application guidelines, see the Safety Guide section of Pneumatic Division catalogs or you can download 6. Gauge ports are located on both sides of the Filter / Regulator body the Pneumatic Division Safety Guide at: www.parker.com/pneumatics for your convenience. It is necessary to install a gauge or socket pipe plugs into each port during installation. CAUTION Operation 1. Both free moisture and solids are removed automatically by the filter. Polyurethane bowls, sight glass and sight domes on these units may 2. Manual drain filters must be drained regularly before the separated be attacked by certain chemicals. Never use solvents like carbon moisture and oil reaches the bottom of the Baffle or End Cap.
  • Page 21 IS-B105 B105 Integral Filter / Regulator Series 4. Before turning on the air supply, disengage the Adjusting Knob in reverse order of above procedure. End plates and diverter block may by pulling upward. Turn Adjusting Knob counterclockwise until the be assembled in the same manner as described above, with the o-ring compression is released from the Pressure Control Spring. in the appropriate groove and the screws through the slots. Note: To assemble F/L (filter/lubricator) combinations, AK105FL (Combination 5. Then turn Knob clockwise and adjust regulator to desired downstream Assembly Kit) must be used, using the joining block in the same position pressure. This permits pressure to build up slowly in the downstream line.
  • Page 22 Installation & Service Instructions Pneumatic Division IS-L35 Richland, Michigan 49083 L35 Lubricator 269-629-5000 ISSUED: February, 2005 Doc. #ISL35, ECN #050142, Rev. 1 With Polyurethane Bowl WARNING PSIG Operating Pressure Maximum 1034 To avoid unpredictable system behavior that can cause personal injury and property damage: Operating Temperature Range 4.4°C to 48.9°C...
  • Page 23 L35 Lubricator IS-L35 Operation and Service 1. Filling — The inlet pressure of the lubricator must be turned off and depressurized before the Fill Plug is removed. Turn counterclockwise to remove. Fill to within 1/4" from top of bowl or to top of the sight glass on the bowl. Suggested lubricant: F442 Adjustment Knob...
  • Page 24 Install units in pipe line so that the Safety Guide section of Pneumatic Division catalogs or you can download flow is in direction indicated by arrows on faces of body. Install the Pneumatic Division Safety Guide at: www.parker.com/pneumatics as near as possible to equipment serviced. CAUTION...
  • Page 25 L75 Lubricator IS-L75 needed. As a start, one to two drops per minute is suggested, Adjustment correct lubrication being a matter of experience and demand. Knob Clockwise rotation of knob decreases oil feed rate. To check lubrication, hold thumbnail or a mirror near the equipment Sight Dome exhaust.
  • Page 26 Pneumatic Division Installation & Service Instructions IS-L105 Richland, Michigan 49083 L105 Lubricator 269-629-5000 ISSUED: September, 2013 Supercedes: July, 2005 Doc. #ISL105, EN #130649, Rev. 2 With Polyurethane Bowl WARNING PSIG Operating Pressure Maximum 1034 To avoid unpredictable system behavior that can cause personal injury and property damage: Operating Temperature Range 4°C to 49°C...
  • Page 27 L105 Lubricator IS-L105 Lubricant Button Head For average conditions, the use of high quality SAE #10 (S.U.V. Fill Fitting 150-200 SEC @ 100°F) oil is recommended. Other lubricants, as specified by the maker of the equipment to be lubricated, may be used if not heavier than SAE #40 (S.U.V.
  • Page 28 Installation and Service Instructions: Pneumatic Division IS-R35 Richland, Michigan 49083 R35, 1/8" & 1/4" Series Regulators 269-629-5000 ISSUED: September, 2006 Supersedes: April, 2006 Doc. #ISR35, ECN #060928, Rev. 3 and free of dirt and chips. Pipe joint compound should be WARNING used sparingly and applied only to the male pipe - never into the female port.
  • Page 29 R35, 1/8" & 1/4" Miniature Regulators IS-R35 Service B. Servicing the Poppet Assembly 1. Exhaust system media pressure as previously described. Caution: Disconnect or shut off air supply and exhaust Then remove Bottom Plug by unscrewing it from Body. Next, the primary and secondary pressures before servicing remove Bottom Plug Seal, Poppet Return Spring and Poppet unit.
  • Page 30 Pneumatic Division Installation and Service Instructions: IS-R75 Richland, Michigan 49083 R75 Series 1/4", 3/8", & 1/2" Regulators 269-629-5000 ISSUED: September, 2006 Supersedes: April, 2006 Doc. #ISR75, ECN #060928, Rev. 3 Symbols WARNING ➤ ➤ To avoid unpredictable system behavior that can cause personal injury and property damage: •...
  • Page 31: Standard Features

    R75 Series 1/4", 3/8", & 1/2" Regulators IS-R75 Service Kits / Parts Available Adjusting Knob Description R75, 1/4", 3/8", & 1/2" Adjusting Knob (in Kit CKR75) R35-0545P Spring Cage (in Kit CKR75) R75-0151P Spring Cage (Bonnet) Spring Cage Kit CKR75 Torque: 11.3 to 13.6 Nm Tamperproof (Not Shown) CKR75T...
  • Page 32 Installation and Service Instructions Pneumatic Division IS-R105 Richland, Michigan 49083 R105 Series 3/8", 1/2", & 3/4" Regulators 269-629-5000 ISSUED: April, 2006 Supersedes: August, 2005 Doc. #ISR105, ECN #060313, Rev. 2 male pipe - never into the female port. Do not use PTFE WARNING tape to seal pipe joints - pieces have a tendency to break off and lodge inside unit, possibly causing malfunction.
  • Page 33 R105 Series 3/8", 1/2", & 3/4" Regulators IS-R105 Service Service Kits / Parts Available Caution: Disconnect or shut off air supply and exhaust Description R105, 3/8", 1/2", & 3/4" the primary and secondary pressures before servicing Regulator Repair Kit unit. Turning the Adjusting Knob counterclockwise does RKR105 (Relieving) not vent downstream pressure on non-relieving...
  • Page 34 Installation & Service Instructions Pneumatic Division IS-S75/S105 Richland, Michigan 49083 Solenoid Quick Dump Valve 1/4", 3/8" & 1/2" S75 & 269-629-5000 3/8", 1/2" & 3/4" S105 ISSUED: February, 2005 Doc. #ISS75S105, ECN #050142, Rev. 1 Life Expectancy Normal multi-million cycle life expectancy of WARNING these valves is based on the use of properly filtered and lubricated air at room temperature.
  • Page 35 Solenoid Quick Dump Valve 1/4", 3/8" & 1/2" S75 & 3/8", 1/2" & 3/4" S105 IS-S75/S105 Note: After servicing unit, turn on air and electrical supply and check Wiring Instructions for leaks. If leakage occurs, do not operate – conduct repairs CAUTION: An interruption of 10 milliseconds or greater to and retest.
  • Page 36 For more complete information on recommended application guidelines, high flow conditions. see the Safety Guide section of Pneumatic Division catalogs or you can download the Pneumatic Division Safety Guide at: www.parker.com/safety Introduction WARNING Follow these instructions when installing, operating, or servicing the product.
  • Page 37 SC75 & SC105 Soft Start Valve IS-SC105 Function Attach an electrical cable with connector (that conforms to the DIN 43650, Form B pattern) to the terminals of the solenoid. Do The Soft Start valve is a 3-Port valve which supplies air in a not attach or remove the connectors until power is off.
  • Page 38 SC75 & SC105 Soft Start Valve IS-SC105 Caution: Grease packets are supplied with kits for lubrication of seals. See Factory Pre-lube on Sheet 1. Do not use silicones. Note: After servicing unit, turn on air supply and check for leaks. If leakage occurs, do not operate –...
  • Page 39: Engineering Data

    SC75 & SC105 Soft Start Valve IS-SC105 Engineering Data: QUBE SC75 & SC105 Series Kits Conductors: ........... 2 Poles Plus Ground & Accessories Cable Range Coil Kits – (Connector Only): ....6 to 8mm (0.24 to 0.31 Inch) 24VDC / 48VAC Coil ..........2EV103 Contact Spacing: ............
  • Page 40 Installation & Service Instructions Pneumatic Division IS-SSA75/SSA105 Richland, Michigan 49083 Auto Pilot Soft Start Valve 1/4", 3/8" & 1/2" SSA75 & 269-629-5000 3/8", 1/2" & 3/4" SSA105 ISSUED: February, 2005 Doc. #ISSSA75105, ECN #050142, Rev. 1 Life Expectancy Normal multi-million cycle life expectancy of WARNING these valves is based on the use of properly filtered and lubricated air at room temperature.
  • Page 41 Auto Pilot Soft Start Valve 1/4", 3/8" & 1/2" SSA75 & 3/8", 1/2" & 3/4" SSA105 IS-SSA75/SSA105 Adjustment Service The filling speed and pressurization of downstream circuit is Caution: Disconnect or shut off air supply and exhaust accomplished by a Needle Valve located in the Cover pressure before servicing unit.
  • Page 42 1.4. Distribution: Provide a copy of this safety guide to each person that is responsible for selection, installation, or use of Valves, FRLs or Vacuum products. Do not select, or use Parker valves, FRLs or vacuum products without thoroughly reading and understanding this safety guide as well as the specific Parker publications for the products considered or selected.
  • Page 43 Service Bulletin for the valve or FRL in question for the appropriate practices to service the unit in question. These Service and Installation Instructions are provided with every Parker valve and FRL sold, or are available by calling 1-800-CPARKER, or by accessing the Parker web site at www.parker.com.

This manual is also suitable for:

F51F101