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OWNERS MANUAL
www.herkules.us
Website:
info@herkules.us
E-mail:
This manual contains important information concerning the
installation and operation of the gun washer listed above.
Read manual thoroughly and keep for future reference.
INSTRUCTIONS
Herkules Equipment Corporation
2760 Ridgeway Court
Walled Lake, MI 48390-1662 USA
Page 1 of 20
Part# 1002423-12
Made in USA
800-444-4351
Toll Free:
248-960-7100
Phone:
248 960-7109
Fax:
Call: 1-800-444-4351
8/24/2020
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Table of Contents
Related Manuals for HERKULES G100
Summary of Contents for HERKULES G100
- Page 1 This manual contains important information concerning the installation and operation of the gun washer listed above. OWNERS MANUAL Read manual thoroughly and keep for future reference. INSTRUCTIONS www.herkules.us Herkules Equipment Corporation 800-444-4351 Website: Toll Free: info@herkules.us 2760 Ridgeway Court 248-960-7100...
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Page 2: Table Of Contents
………………………………………………………………………………………………………....21 Herkules Equipment Corporation A U.S.-based manufacturer, Herkules Equipment Corporation offers a diverse line of products that support multiple industries by improving efficiency, productivity, ergonomics, comfort, and safety in the work environment. The company consists of the three product lines: Herkules, Enkon and BossLifts. -
Page 3: Warranty
Our limited liability warranty coverage for Paint Gun Washers warranties the unit for a period of 12 months. Washer pumps have a separate warranty; the Herkules 338 pump is protected for a period of 2 years from the date of purchase. All other pumps, including rinse pumps, are warrantied for 12 months. -
Page 4: Model Information
22.5 20.375 One gun, one cup paint gun washer equipped 44.5 (905) (425.5) (571.5) (517.5) G100 with diaphragm pump, filter-regulator and timer. 20.2 Cleans exclusively either solvent or water based paints. Warning Symbol Caution Symbol WARNING CAUTION This symbol alerts you to the possibility of serious This symbol alerts you to the possibility of damage to injury or death if you do not follow the instructions. -
Page 5: Warnings
WARNING WARNING EQUIPMENT MISUSE HAZARD Equipment misuse can cause the equipment to rupture, malfunction, or start unexpectedly and result in serious injury. • This equipment is for professional use only. • Read all instruction manuals, tags, and labels before operating the equipment. •... - Page 6 WARNING WARNING FIRE AND EXPLOSION HAZARD Improper grounding, poor air ventilation, open flames, or sparks can cause a hazardous condition and result in fire or explosion and serious injury. • Ground the equipment. See Installation section for grounding procedure. • Provide fresh air ventilation to avoid the build up of flammable fumes from the cleaning solution.
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Page 7: Assembly Instructions
Assembly Instructions Stand and tub connections STEP 1 Position the pump mount bracket between the timer leg and the filter/regulator leg of the stand assembly. Hex bolt Attach the pump mount bracket to the stand using (2) 1/4-20 x 1 1/4-20 x 1/2 hex bolts, (2) #10 flat washers, (2) 1/4"... - Page 8 Assembly Instructions Air hose connections STEP 7 Connect the black 5/32" air hose between the regulator Limit valve and the air-in port of the limit valve located on the rear leg of the gun washer. Press tubing in through the collar until Black air hose seated.
- Page 9 Assembly Instructions Connecting lid rod and actuator linkage Lid bracket STEP 11 Clevis pin Slide the actuator over the lid rod and hand tighten approx. Lid screw 2" from the end of the rod. Insert the actuator into the large slot in the right rear leg [see fig.6].
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Page 10: Installation
Siphon Feed Guns The can must contain at least 4 gallons of solution to pump Place the gun siphon tube on the short stem support. properly. Herkules strongly recommends using a high quality cleaning solution. Gravity Feed Guns (HVLP) Preparing the Equipment to be washed... - Page 11 Operation Siphon Feed Gun Gravity Feed Gun (HVLP) Air Cap Assembly Long Stem Support Paint Cup Paint Cup Pressure Feed Gun Trigger Lock Short Stem Support Paint Cup fig.10 Operating the Gun Washer Make sure wire trigger locks and other accessories If the lid is opened prior to the end of the timing cycle, the are inside the gun washer tank.
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Page 12: Preventive Maintenance
Preventive Maintenance To keep your machine working efficiently, please follow these directions. ALWAYS drain excess paint from cup or pot before placing in gun washer. Drain paint sludge from gun washer tank weekly. Do this after a weekend so that it has settled. Open ball valve and drain until clear solution flows. -
Page 13: Troubleshooting
Troubleshooting Problem Possible Solution Gun washer will not turn on. Make sure the air line is properly connected with at least 75 psi. (Air pressure is regulated at 75 psi.) Make sure lid is fully closed. Make sure the lid rod actuator is making full contact with the limit valve on the right rear leg. -
Page 14: Drawings With Part Lists
G100 Parts Layout Call: 1-800-444-4351 Page 14 of 20... - Page 15 1001706 Front Decal 1 ea. 11958 Pump Mounting Bracket 1 ea. 12129 Manifold Assembly 1 ea. 13981 Stand Assembly for G100 1 ea. 11243 Filter Assembly 1 ea. 1002654 Drain Hose Assembly 1 ea. 11130 Plug Slotted - Nylon 1 ea.
- Page 16 1 ea. 1000652 Clevis Pin 1/4 dia. 1 ea. 1002571 Actuator Rod 1 ea. 11957 Actuator 1 ea. Note: Parts are shown for reference purposes only and are not necessarily part of a Herkules assembly. Call: 1-800-444-4351 Page 16 of 20...
- Page 17 Full jet Nozzle - Brass 1 ea. Nipple 4-1/2" - Brass 2 ea. Hose Barb - Brass 1 ea. Note: Parts are shown for reference purposes only and are not necessarily part of a Herkules assembly. Call: 1-800-444-4351 Page 17 of 20...
- Page 18 G100 Legs Layout Part # Description Quantity Adaptor 1/4 NPT - Brass 1 EA. 13981 Stand Assembly G100 1 EA. 002-161 Washer Flat #10 USS - Zinc 1 EA. 002-171 Screw 8-32 x 1 - Black 4 EA. 002-172 Nut Nylock 8-32 - Zinc 4 EA.
- Page 19 Bolt Hex 1/4-20 x 1 - Zinc 2 ea. Nut Hex 1/4-20 - Zinc 2 ea. Washer Lock 1/4 - Zinc 4 ea. 002-158 Screw #14 x 3/4 - Zinc 2 ea. 12018 Pump Assembly For G100 1 ea. Call: 1-800-444-4351 Page 19 of 20...
- Page 20 Call: 1-800-444-4351 Page 20 of 20...
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