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Summary of Contents for Könner & Söhnen HEAVY DUTY KS 9200HDE ATSR
- Page 1 Owner’s Manual Please, read this manual carefully before use! DIESEL GENERATOR KS 9200HDE ATSR KS 11-2DE ATSR KS 13-1DEW 1/3 ATSR KS 13-2 DEW ATSR KS 13-2 DEW 1/3 ATSR KS 14-1 DE ATSR KS 14-2 DE ATSR KS 14-2 DE 1/3 ATSR...
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Page 2: Table Of Contents
TABLE OF CONTENTS 1. Preface _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 2 2. Safety Precautions for Diesel Generator Operation _ _ _ _ _ _ _ 3 3. -
Page 3: Preface
1. PREFACE Thank you for your purchase of ТМ Könner & Söhnen «HEAVY DUTY» series diesel generator.It is professional machinery with an increased service life and is therefore suitable for heavy-duty operation. HEAVY DUTY series diesel generator engines have a service life of more than 3,000 operating hours subject to observance of the rules of generator operation and the maintenance schedule. -
Page 4: Safety Precautions For Diesel Generator Operation
2. SAFETY PRECAUTIONS FOR DIESEL GENERATOR OPERATION Read this manual carefully before operating the generator. WORK AREA - Do not use the generator near flammable gases, liquids or dust. During operation of the generator, its exhaust system becomes very hot. This may cause fire or explosion of these materials. - Page 5 PERSONAL SAFETY - Do not operate the generator when you are tired or under the influence of potent drugs, alcohol or medication. During operation, inattention can cause serious injury. - Avoid inadvertent start-up. Make sure the power switch is set to OFF when turning off the generator.
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Page 6: Safety Symbols
3. SAFETY SYMBOLS DESCRIPTION OF SAFETY SYMBOLS WHEN OPERATING THE GENERATOR a. Be careful when operating the device! Observe f. Read this owner’s manual carefully before the safety instructions in this manual. operating the device. b. Operate the generator only in well-ventilated g. -
Page 7: Diesel Generator Overview And Components
4. DIESEL GENERATOR OVERVIEW AND COMPONENTS Model KS 13-1DEW 1/3 ATSR, KS 14-1DE ATSR 1/3 ATSR Fig. 1 Model KS 9200 HDE ATSR, KS 11-2DE ATSR 5, 6, 7, 8 1. Reinforced frame 7. Oil dipstick 2. Fuel tank 8. Oil drain valve 3. - Page 8 Model KS 13-2DEW ATSR, KS 13-2DEW 1/3ATSR, Fig. 2 KS 14-2DE ATSR, KS 14-2DE 1/3ATSR 4, 5, 6, 7,12 3, 8 1. Fuel tank 8. Battery 2. Soundproof anti-vandal housing 9. Transport kit 3. Fuel filter 10. Engine emergency stop button 4.
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Page 9: Scope Of Supply
5. SCOPE OF SUPPLY 1. Generator 2. Packaging 3. Owner’s manual 4. Accessories ACCESSORIES Depending on the generator model, accessories may have different configuration For models KS 9200 HDE ATSR, KS 11-2 DE ATSR: - Screwdriver; - Fuses; - Portable plugs (plugs correspond to -10х12 mm open end wrench;... - Page 10 For models KS 13-1 DEW 1/3 ATSR, KS 13-2 DEW ATSR, KS 13-2 DEW 1/3 ATSR: - Oil filter key; - Portable plugs (plugs correspond to the - Air filter; number, power and voltage of the generator - Fuel filter; outlets);...
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Page 11: Generator Specifications
6. GENERATOR SPECIFICATIONS Model KS 9200HDE ATSR KS 11-2DE ATSR Voltage (V) Maximum power (kW) Nominal power (kW) Frequency (Hz) Current, A (max.) 29.57 34.78 Outlets 1х32А (230 V), 1х16А (230 V) Emergency stop button Display operating hours, frequency, voltage Noise level Lpa/Lwa (dB) 69 / 94 69 / 94... - Page 12 GENERATOR SPECIFICATIONS Model KS 13-1DEW 1/3 KS 13-2DEW KS 13-2DEW 1/3 ATSR ATSR ATSR Voltage (V) Maximum power 8.1 kW 11.25 kVA 9.0 kW 8.1 kW 11.25 kVA Nominal power 7.7 kW 10.63 kVA 8.5 kW 7.7 kW 10.63 kVA Frequency (Hz) Current, A (max.) 36.96...
- Page 13 GENERATOR SPECIFICATIONS Model KS 14-1DE KS 14-2DE KS 14-2DE ATSR ATSR 1/3 ATSR Voltage (V) Maximum power 11.0 kW 11.0 kW 10.0 kW 13.75 kVA Nominal power 10.5 kW 10.5 kW 9.5 kW 13.1 kVA Frequency (Hz) Current, A (max.) 47.83 47.83 43.48...
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Page 14: Terms Of Use Of Diesel Generator
To ensure reliability and increase the engine service life, peak powers may be slightly limited by circuit breakers. The optimal operating conditions are ambient temperature of 17-25 °C, barometric pressure of 0.1 MPa (760 mm Hg), and relative humidity of 50-60%. Under these environmental conditions, the generator can provide maximum performance in terms of the declared specifications. -
Page 15: Check Before Getting Started
8. CHECK BEFORE GETTING STARTED CHECKING THE FUEL LEVEL 1. Unscrew the fuel cap and check the fuel level in the tank. 2. Fill the fuel tank to the fuel filter level. 3. Tighten the fuel cap securely. Wipe up spilled fuel immediately with a clean, dry, soft cloth, as the fuel may harm painted surfaces or plastic parts. -
Page 16: Control Panel
9. CONTROL PANEL Control panel for model KS 9200HDE ATSR Fig. 6 1. Start switch 7. ATS output (universal 5-pin) 2. Oil level indicator 8. Grounding connector 3. LED-display 9. 230 V 1*32 А outlet 10. Circuit breaker for 16 A outlets 4. - Page 17 Control panel for model KS 13-1DEW 1/3ATSR Fig. 8 OVER LOAD AC 16A STARTER SWITCH CIRCUIT BREAKER AC230V AC400V VOLTS/FREQUENCY HEAT WORKING/TOTAL HOURS 230V 16A 230V 400V ENGINE START OIL LEVEL TEMP ALARM INDICATOR LAMP 230V 32A 400V 16A 400V 32A OUTPUT DC 12V 8.3A 1.
- Page 18 Fig. 9 Control panel for model KS 13-2DEW ATSR CONTROL DEVICE STARTER SWITCH CIRCUIT BREAKER HEAT 230V ENGINE START 230V 63A 230V 32A 230V 16A 230V 16A CIRCUIT CIRCUIT BREAKER BREAKER OUTPUT 230V 230V Control panel for model KS 13-2DEW 1/3 ATSR 230V CONTROL DEVICE STARTER SWITCH...
- Page 19 Control panel for model KS 14-1DE ATSR Fig. 10 STARTER SWITCH OVERLOAD AC 16A VOLTS/FREQUENCY OIL LEVEL HEAT WORKING/TOTAL HOURS INDICATOR 230V 16A 230V 16A CIRCUIT BREAKER 230V ENGINE START 230V 63A DC BREAKER 230V 32A OUTPUT FUSE DC 12V 8.3A 1.
- Page 20 Control panel for model KS 14-2DE ATSR Fig. 11 CONTROL DEVICE STARTER SWITCH CIRCUIT BREAKER HEAT 230V ENGINE START 230V 63A 230V 32A 230V 16A 230V 16A CIRCUIT CIRCUIT BREAKER OUTPUT BREAKER 230V 230V 230V Control panel for model KS 14-2DE 1/3 ATSR CONTROL DEVICE STARTER SWITCH CIRCUIT BREAKER...
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Page 21: Led-Display
10. LED-display for models KS9200HDE ATSR, KS13-1DEW-1/3 ATSR, KS14-1DE ATSR. The LED display is equipped with a backlight to control the generator operation in the dark. The liquid crystal system has a protective glass that protects the internal parts from moisture and dust. The LED display shows: 1) generator voltage level in volts (V);... - Page 22 11.1. PERFORMANCE AND FEATURES OF SMARTGEN MULTIFUNCTION CONTROL UNIT Fig. 13 А A - Voltage display B - Multifunction display C - Power display D - Function switching E - Low oil pressure indicator KEY FEATURES: 1. Digital display (A) shows the total supply voltage; 2.
- Page 23 11.2. DESCRIPTION OF TOUCH BUTTONS OF SMARTGEN MULTIFUNCTION CONTROL UNIT Button Function Description FUNCTION 1. In the settings menu, pressing this button enters or confirms the settings; 2. During normal operation, press the button to switch to frequency display; 3. If the alarm is turned off, press and hold down the button for 1 second to reset the alarm.
- Page 24 11.3. SETTING THE OPERATION MODE The controller has two control modes: automatic and manual. You can choose only one of two operating modes. By changing the operation mode, the controller supports completely the previous control mode, and then performs the new mode control procedure in accordance with the current situation. START-UP PROCEDURE To turn on the controller and then start the generator, turn the starter key from the OFF position to the ON position.
- Page 25 11.4. AUTOMATIC PROTECTION In automatic protection mode, in addition to protection against low oil pressure, all other protections (over- and undervoltage, under- and overfrequency, overload and overtemperature) are active. PROTECTION AGAINST VOLTAGE VARIATIONS When the nominal voltage limits are exceeded by ±10%, the voltage LED starts to flash;...
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Page 26: Getting Started
GENERATOR OVERHEAT PROTECTION If the generator temperature exceeds 95 °C, the LED will start to flash; after a 7-second delay the protection is triggered; the LED continues to flash and shows the values of the previous protection. Not available in the generator models described in this manual. - Page 27 ELECTRIC START (except models KS 13-2DEW ATSR, KS13-2DEW 1/3 ATSR, KS 14-2DE ATSR, KS 14-2DE 1/3 ATSR ) - Do not connect any power consumers to the generator before you start the engine. - Connect the terminals to the battery and observe the correct polarity: “plus” to “plus”, “minus”...
- Page 28 Hold the start key button in the “Warm-up” position for no more than 10 seconds, so as not to damage the glow plugs. Use care when the generator is running: - You can operate the generator if the voltmeter shows a value of 230 V +/-10% (50 Hz);...
- Page 29 Diesel generator is suitable for 230 V power consumers (single-phase generators) and 400 V power consumers (three-phase generators). Mode switching is allowed only when no power consumers are connected. USING AS A THREE-PHASE GENERATOR: The three-phase diesel generator should have the power distributed to all three phases, and the power must be balanced at all phases.
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Page 30: Maintenance
13. MAINTENANCE Maintenance work listed in section “Maintenance” should be performed on a regular basis. If you cannot perform maintenance work on your own, please contact the authorized service center to request the required maintenance work. УThe manufacturer shall not be liable for any damage caused by failure to perform maintenance work. - Page 31 14.RECOMMENDED MAINTENANCE SCHEDULE Maintenance intervals Check motor oil Check coolant level Check fan belt Check fuel, drain residues and impurities Check for leaks Check assembly of mounting elements Check exhaust color Check meters and water cooling indicators Change motor oil Replace oil filter element Clean air-purifying element Clean radiator...
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Page 32: Maintenance Schedule
15. RECOMMENDED OILS Motor oil significantly affects the engine performance and is the main factor that determines its service life. Use motor oil intended for diesel powered four-stroke engines that comply with API CF Grade SAE 10W-30. Motor oils with a different grade shown in the table can be used only if the average ambient temperature in your area does not fall outside the specified temperature range. -
Page 33: Air Filter Maintenance
16. AIR FILTER MAINTENANCE Air filter should be checked for contamination from time to time. Regular maintenance of the air filter is necessary to maintain sufficient air flow in the carburetor. The maintenance intervals should be shorter when operating the generator in dusty environments. -
Page 34: Fuel Filter Replacement And Cleaning
17. FUEL FILTER REPLACEMENT AND CLEANING Diesel generator from ТМ Könner & Söhnen uses two types of fuel filters. They prevent contaminants in diesel fuel from penetrating the engine. Coarse fuel filter Coarse fuel filter should be cleaned every 500 operating hours after the potential ingress of solid particles in the filter. -
Page 35: Battery Maintenance And Charging
18. BATTERY MAINTENANCE AND CHARGING For ТМ Könner & Söhnen models with electric start, check the battery voltage from time to time. The battery used in the generator should have a voltage of 12 V; if the voltage is lower, charge the battery using an external charger. To avoid battery discharge, it is recommended to run the generator for 30 minutes at least once a month. -
Page 36: Troubleshooting
20. TROUBLESHOOTING Fault Probable cause Remedy Engine switch set to OFF Set the engine switch to ON Fuel tank is empty Add fuel Engine contains dirty or old fuel Replace fuel in the engine Engine will not start Low oil level Add fresh oil to the recommended level Fuel tank is dirty... - Page 37 Fault Probable cause Controller does not respond to Check start battery power-on Low oil warning after crank Check oil pressure sensor and wiring release Emergency shutdown during Check the appropriate switch and wiring operation according to the information on the display.
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Page 38: Average Power Consumption Of Devices
21. AVERAGE POWER CONSUMPTION OF DEVICES Iron Power (W) Hair dryer 500-1100 Coffee machine 450-1200 Electric cooker 800-1500 Toaster 800-1800 Heater 600-1500 Vacuum cleaner 1000-2000 Radio 400-1000 Grill 50-250 Oven 1200-2300 Fridge 1000-2000 TV set 100-150 Perforator 100-400 Drill 600-1400 Freezer 400-800 Grinder... -
Page 39: Warranty Terms
WARRANTY TERMS: HEAVY DUTY diesel generators are covered by an extended warranty of up to two years or 3,000 operating hours (whichever comes first) subject to paid technical service at an authorized service center one year after purchase or after 1,500 operating hours (whichever comes first). Product delivery for after-sales service shall be borne by the buyer. - Page 41 CONTACTS Deutschland: DIMAX International GmbH Deutschland, Hauptstr. 134, 51143 Köln, www.ks-power.de info@dimaxgroup.de Polska: DIMAX International Poland Sp.z o.o. Polen, Warczawska, 306B 05-082 Stare Babice, www.ks-power.pl info.pl@dimaxgroup.de Україна: ТОВ «Техно Трейд КС», вул. Електротехнічна 47, 02222, м. Київ, Україна www.ks-power.com.ua sales@ks-power.com.ua Россия: ТД...
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