Crane BevMax 4 Technical Manual
  1. Manuals
  2. Brands
  3. Crane Manuals
  4. Merchandiser
  5. BevMax 4
  6. Technical manual

Crane BevMax 4 Technical Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Glassfront Vender
Models DN5800-4, DN5800-E4, DN3800-4, DN3800-E4
Production Run 8882AH & higher
Tier 2
Manufactured by
Operation
Service
Parts
Troubleshooting
Manual
Crane Merchandising Systems
P.O. Drawer 719
Williston, SC 29853-0719
803-266-5001
fax: 803-266-5049
Visit us on the web:
www.dixienarco.com
803,904,640.21

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the BevMax 4 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Crane BevMax 4

Summary of Contents for Crane BevMax 4

  • Page 1 Glassfront Vender Models DN5800-4, DN5800-E4, DN3800-4, DN3800-E4 Production Run 8882AH & higher Operation Service Tier 2 Parts Troubleshooting Manual Crane Merchandising Systems P.O. Drawer 719 Manufactured by Williston, SC 29853-0719 803-266-5001 fax: 803-266-5049 Visit us on the web: www.dixienarco.com 803,904,640.21...

  • Page 3: Table Of Contents

    Table of Contents GENERAL INFORMATION.................. 4 Vender Safety Precautions....................4 Product Identification ......................4 Physical Characteristics ......................4 INSTALLATION & SETUP................4 - 10 Receiving Inspection ......................4 Unpacking the Vender ....................4 - 5 Electrical Requirements.......................5 Power Supply & Grounding Requirements..............5 - 6 Installation &...
  • Page 4 Picker Cup at Wrong Location X Axis Flow Chart .............44 Delivery Port Door Flow Chart...................45 Coin Acceptance........................46 Bill Acceptors ........................46 Control Board........................46 All Coins Rejected Flow Chart...................47 All Bills Rejected Flow Chart .....................48 Incorrect Change Dispensed Flow Chart ................49 Selection Will Not Vend Flow Chart...................50 Ice / Frost on Evaporator Flow Chart.................51 Condensate on Outside of Product Door Flow Chart ............51 Compressor Will Not Stop Flow Chart................51...

  • Page 5: General Information

    Glass door width is 37.5” (952.5 mm) 5800’s, 28.1” PRODUCT IDENTIFICATION (713.74 mm) 3800’s, height is 68” (1727.2 mm) both. First production of BevMax 4 5800-4/3800-4 Domestic and BevMax 4 5800-E4/3800-E4 Export Venders was March/April 2009. The production date of Crane RECEIVING INSPECTION...

  • Page 6: Electrical Requirements

    boards are removed there is 3” (76.2 mm) from base ELECTRICAL POWER NEEDED flange to the floor with the leveling legs screwed all Refer to the cabinet serial number plate to determine the way in. the correct voltage and frequency for the machine. In Once the vender is unpacked, check the “B”...

  • Page 7: Installation & Setup Instructions

    DOES NOT PASS THE TEST, DO NOT USE manufacturer to order keys. THE MACHINE. Unplug the supply cord from the receptacle and call the Crane Merchandising A power bypass connector, located in the product Systems Technical Support Group for assistance delivery port, allows auxiliary power to be applied via at 1-803-266-5001.

  • Page 8: Placing The Vender On Location

    Crane and at the various components on the service door Merchandising Systems / Dixie-Narco Technical (coin mech, keypad, etc.).

  • Page 9: Spacing The Vender

    VENDER BE SECURED TO THE and can have an MDB bill acceptor installed as well. FLOOR OR WALL AS DESCRIBED Note: BevMax 4 5800-4/3800-4 will work with an MDB IN CRANE MERCHANDISING bill acceptor only. If the MDB coin changer and other...

  • Page 10: Loading The Vender

    LOADING THE VENDER CAN/BOTTLE DRINK TRAYS KEYPAD The BevMax 4 5800-4/3800-4 Vender does not require spacers or shims to vend most packages. The keypad is located on the front of the service door. Load product in each column one package at a time It consists of a 6”...

  • Page 11: Slide/Pusher Assembly

    is in the blocking position, which holds the front in to the cabinet. A 7/16” wrench or socket is needed displayed product in position to be vended. The rear to adjust the bolt. knuckle assembly is in a flat position, which allows product to enter the gate area, and the kicker is flush to the rear knuckle assembly.

  • Page 12: Programming

    idle message, “ENJOY A REFRESHING DRINK” or “ENJOY A REFRESHING DRINK AND SNACK” when PROGRAMMING attached to a snack vender.. GENERAL INFORMATION INITIAL PROGRAMMING In order to fully utilize the many features of your vender it is important that you first understand the options available and procedures for programming the DATE/TIME vending controller unit (control board).
  • Page 13 the tray letter desired for setting price. Press settings, Key 2 for Select Block 2, etc… Once you “ ” and display will show “PR $##.## B(tray select the Select Block # you wish to set the display letter) Row Set”, press “*” to set more prices will show “Start MTWTFSS Stop 1 00:00 NNNNNNN or CLR to return to SET PRICES.

  • Page 14: Quick Reference Menu Items

    E Extended Cup = All BevMax 4 5800-4 - Enabled F Delivery (Picker) Cup Sensor Option = BevMax 4 5800-4 with cup sensor set ON, BevMax 4 5800-4 with out cup sensor set OFF. 1 Position Test = F – goes home; 0 – cycles plunger; * - stops all motors; Shelf letter – moves cup to shelf selected; Column # - moves cup to column selected.

  • Page 15: Setup Mode 3

    Cash and Sales Numbers = Sales / Number Sold / Sales by Column / Total Sales / Cash Box ***Set Shelf Location = Service Mode press “8” - BevMax 4 5800-4 = D2 – Domestic, E3 - Export 5 Shelf, E4 – Export 4 Shelf (default is 700)
  • Page 16 “C” on the keypad and the display to the next menu item below. will show 1 - “SALES” if BevMax 4 5800-4 only, then press the “ ” key and the display will show Sales #.##. Press the “CLR” key to return to “SALES”.
  • Page 17 1. Pressing the “ ” key will toggle between FORCE VEND - Press key “5” enabled and disabled for the entire machine, Forces the customer to make a vend by inhibiting the display will show the new state i.e. the coin return lever once the minimum vend price enabled or disabled and display will show line has been met or exceeded The coin return lever “Blocked (Unblocked) Continue?
  • Page 18 MODE. If you wish to exit the list without clearing venders 0001-8487AE & higher, D2 is setting used errors, simply push the “CLR” key and the display in all domestic BevMax 4 5800-4 venders and E3 (5 will return to LIST ERRORS. If the CLR key is shelf Export) &...
  • Page 19 Where #### is the software build number change to “NONE”. Press the “CLR” key to return to significant to Crane Merchandising Systems “TEST MODE”, or the “A” key to proceed to “SELF engineering. Press the “CLR” Key to return to TEST”...
  • Page 20 Display will show “Port Sensor On - On:1 “ ” key to toggle the Extended Cup to the On In:0 Out:0 Hm:1”. To perform tests press the setting. Cup Sensor On is used in all BevMax 4 following: 5800-4 Venders produced 3/26/08 and after.
  • Page 21 Venders prior to 8600AG. Product Sensors On Note: When you insert any denomination the display is used in all BevMax 4 5800-4 Venders will change to show the denomination inserted. To •...
  • Page 22 • YEAR” will show on display. This is the number of European Rules. If enabled, the VCU will times the service door has been opened since the set the clock back one hour on the last last “CLEAR TOTALS” or “MASTER RESET” and Sunday of October (1:00 AM), set the clock the time, day, and date of the last opening.
  • Page 23 Press the “CLR” key to return to “Display Health keypad and “ENTER MESSAGE” will show on the Guard”. Press the “CLR” key to return to “TEST display. Press the “ ” key and “Edit Idle Message MODE” or press the “A” key to advance to the next Enjoy a Refreshing Drink”...
  • Page 24 NOT AVAIL TIME” in the INITIAL PROGRAMMING LOCATION ID UNCHANGED section of this manual. Press the “CLR” key to CR ASSET # UNCHANGED return to “SETUP MODE 1”. NA ASSET # UNCHANGED CM ASSET # UNCHANGED MASTER RESET - Press key “F” SOLD OUT TIMES CLEARED DEX PASSWORD...
  • Page 25 “CONSUMER OVERPAY OFF (ON), Press “ ” - press return “HEALTH turn ON (OFF)” will show on the display. Press the CONTROL”. “ ” Key to toggle setting and press CLR return to Pressing the desired 3. Single selection. “Consumer Overpay”. Press the “CLR” key to return selection followed by the “...
  • Page 26 board after control hour clock). Set Lights Off Time can be set the board been same way as Set Not Available Time in the Initial programmed. The Eprom Programming section of the manual. can be used to program other boards. ENTER NEW PASSWORD - Press key “0”...
  • Page 27 1. Pressing the “ ” key will set STS to a one to the next column in the Space-to-Sales block. If the one configuration such that each selection is vender is unable to vend any products from a mapped only to its corresponding column. Space-to-Sales block, the customer’s credit will be returned and the entire block will be marked as Note: This setting overrides any...
  • Page 28 PRICE DISPLAY - Key “4” – Press key “9” ” SET STORAGE TIME This function is used set the Time, Date, and Day This setting controls whether the vender displays a when Storage Temperature will be ON. Press the price when a selection is made. Machines with a number “9”...
  • Page 29 showing on display press the CLR Key to return to Press the “CLR” key to return to “SETUP MODE 3” “SET PRICING MODE”. Press the “CLR” key to or press the “A” key to advance to the next menu return to “SETUP MODE 3” or press the “A” key to item below.
  • Page 30 Note: The following steps are the same for both IMPORTANT: The Multivend option (Mode 4-1) on “Regular Pricing” and “Secondary Pricing.” The the BevMax 4 5800-4 must be enabled for the following steps assume you are setting the Combo Discount to function.

  • Page 31: Major Component Description

    2 ” ” the display will change to show the AC DISTRIBUTION BOX selection range of the machine in the top line and BevMax 4 5800-4/3800-4 “Continue? “ ”=Y” in the bottom line. Press “ ” 110 VAC units to set.

  • Page 32: General Maintenance

    IF THE GFCI DOES NOT PASS THE TEST, DO assemblies. DO NOT USE SOLVENTS OR NOT USE THE MACHINE. Unplug the supply cord ABRASIVE MATERIALS TO CLEAN ANY from the receptacle and call the Crane PORTION OF THE TRAY. Merchandising Systems Technical Support Group for assistance at 1-803-266-5001.
  • Page 33 CABINET NEW CONTROL BOARD INSTALLATION Set Model Number. On power up the display Wash the cabinet with a good detergent or soap will show “Reset Model? Continue? = Yes mixed in warm water. Wax the vender often with CLR = No”. Pres the key and display will a good grade of automobile wax.

  • Page 34: Control Board

    P10A BevMax 4 DN5800-4/5800-E4 DN3800-4/3800-E4 J11A J12A BEVMAX 4 DN5800-4/3800-4/5800-E4/3800-E4 MDB/EXE CONTROLLER CONNECTIONS CONNECTION CONNECTION CONNECTION CONNECTION DESCRIPTION DESCRIPTION NOT USED PEPSI/GENERIC NOT USED PEPSI/GENERIC Power from AC Fuse Distribution Box Cup Signal & Y Encoder X Motor & Encoder...

  • Page 35: Xy Issues

    BEVMAX 4 5800-4/3800-4 TROUBLESHOOTING “XY” ISSUES 1. Selection will not vend. a. Does a different selection vend? i. Perform TEST VEND in TEST MENU ensure proper selection vends. ii. Check Custom Space-To-Sales has been enabled. 1. Check STS configuration in SETUP MODE 2 Menu.
  • Page 36 a. Check error list. Does error list show “VEND ERR”, with selection included in vend error list when pressing “A”? b. A previous vend operation or vend test failed. 2. Software has selection identified as “sold out”. 3. Selection is placed under SETUP MODE, HEALTH GUARD. 4.
  • Page 37 2. At the home position the “X” (top far left) home switch will light an amber LED on the control board. a. Adjust the X drive belt. d. Check the Delivery Cup Plunger & Plunger Home Switch i. If plunger arm is stuck out it will shut down XY delivery system. ii.

  • Page 38: Xy Not Working Flow Chart

    XY not Is P1 connected to control board? Is vender plugged in? working Plug in Vender. Are P3 & J3 connected Go to Factory to control board? Diagnostics. Plug in connector. Visual check. Where is picker cup located? HOME NOT HOME Check top door switch working? Manually RED light is...

  • Page 39: Plunger Home (Red Light) Flow Chart

    Plunger Home = Red light Check X Home = Visual check. Where is picker cup Yellow light. located? HOME NOT HOME In position test. Press “0” key to cycle Cycle plunger multiple times to plunger. Is Red LED ensure proper operation. If Plunger is stuck in the out or in position.

  • Page 40: Axis Home (Yellow Light) Flow Chart

    X Axis Home = Yellow light Check Y Home = Manually activate the switch Green Light and light cycles on and off. Manually move cup to A9 and pull top door switch out. Check, repair, or replace switch or harness. Problem solved? Press the “F”...

  • Page 41: Y Axis Home (Green Light) Flow Chart

    Y Axis Home = Green light Check All Home LED’s are on. Manually activate the switch and light cycles on and off. Manually move cup to A9 and pull top door switch out. Check, repair, or replace switch or harness. Problem solved? Press the “F”...

  • Page 42: Troubleshooting

    XY Slams to Top/ Right 0r Left Go to Diagnostics Do a test vend with door closed. Do the Encoder counts increase & decrease when moving the Manually move XY manually? Pull top door Picker Cup to “A9” switch out. position.

  • Page 43: Picker Cup Not Working Flow Chart

    Is vender plugged in? Is P1 connected to Picker Go to Factory control board? Diagnostics. Cup not working Plug in Vender. Plug in connector. Visual check. Where is picker cup located? HOME NOT HOME Is plunger below target? Is plunger touching target? Is plunger Go to “A”...

  • Page 44: Picker Cup At Wrong Location Y Axis Flow Chart

    CUP AT WRONG LOCATION HIGH/LOW or Y AXIS Is shelf setting correct? Go to Factory Diagnostics. Check encoder counts. Send to home, does home switch light come on? Send cup to “A9” position. Press “F” to go home. Did green light flicker? Check, repair, See XY not or replace X...

  • Page 45: Picker Cup At Wrong Location X Axis Flow Chart

    CUP AT WRONG LOCATION LEFT /RIGHT or X AXIS Go to Factory Diagnostics. Check encoder counts. Send to home, does home switch light come on? See XY not Send cup to home working page position. Does it go home? Send cup to “E2-E8” See X Axis positions.

  • Page 46: Delivery Port Door Flow Chart

    DELIVERY PORT DOOR WORKS IN FACTORY DIAGNOSTICS BUT NOT IN SALES MODE Close door and do a test vend. Does it work? Open service door. Pull top door switch out and do a test vend. Does it work? Check, repair, and replace door switch components: mounting Go to Factory Diagnostics,...

  • Page 47: Coin Acceptance

    COIN ACCEPTANCE ISSUES PROBLEM CAUSE Coins Returned to Customer 1. Coin Jam in Mech 1. Clear Jam and Test With No Credit Issued 2. Flight Deck Dirty 2. Clean Flight Deck 3. No Power to Mech 3. Check Harness, Changer to 4.

  • Page 48: All Coins Rejected Flow Chart

    These charts are intended as a guide to isolate and correct most problems you might encounter. Should your machine show ‘OUT OF SERVICE”, go in the TEST MODE and press “B” to list errors. ALL COINS ARE REJECTED All coins are rejected. Main Power OFF / Apply power Disconnected.

  • Page 49: All Bills Rejected Flow Chart

    ALL BILLS ARE REJECTED All bills are rejected. Main Power OFF / Apply power Disconnected. Check fuses and Blown Fuse replace if necessary. List errors to determine Machine is Out Of cause of Out Of Service. Service. Refer to programming for error explanations.

  • Page 50: Incorrect Change Dispensed Flow Chart

    INCORRECT CHANGE DISPENSED Incorrect change dispensed. Check price and Vend prices set reset if incorrectly. necessary. Check coin Coins not laying flat in tubes; clear and tubes. reload coins. Defective coin Replace. mechanism. Defective controller Replace. board.

  • Page 51: Selection Will Not Vend Flow Chart

    SELECTION WILL NOT VEND Selection will not vend. Check price and Vend price set incorrectly. reset if necessary. Check price, ensure credit is Insufficient credit. equal to or greater. Product and gate mis- Check gate / matched. spacer. Move product away from gate (removing the weight) and use "Test Vend"...

  • Page 52: Ice / Frost On Evaporator Flow Chart

    ICE / FROST ON EVAPORATOR Ice / frost on evaporator. Condensate drain Clear drain. plugged. Check product door Air leak. seal and cable openings in cabinet. CONDENSATE ON OUTSIDE OF PRODUCT DOOR Condensate on outside of product door. Machine in direct Move machine.

  • Page 53: Compressor Will Not Start Flow Chart

    COMPRESSOR WILL NOT START Compressor will not start. Close service Service door open. door. Plug compressor in Compressor is outlet on face of unplugged. AC distribution box. Defective door interlock Replace switch. Check power Low voltage. source. Defective thermostat. Replace. Defective starting component (capacitor, Replace.

  • Page 54: Machine Not Cooling Flow Chart

    MACHINE NOT COOLING Machine not cooling. Dirty or clogged Clean. condenser. Defective thermostat. Replace. Check rear screen for Check rear screen for obstructions. obstructions. Ensure rear of Restricted airflow. Ensure rear of cabinet is at least 4” cabinet is at least 3.25" (82.6 mm) from wall.

  • Page 55: Electrical Diagrams & Schematics

    BevMax 4 5800-4/3800-4 Domestic Block Diagram Motor Power Interrupt Switch X Motor Lamp X Home Switch Door Switch E Lock Door Relay Lamp Y Motor E lock Aux. E Lock Lamp Power Y Home Switch MDB / Ballast / Cup Motor...

  • Page 56: Block Diagram Export

    BevMax 4 5800-E4.3800-E4 Export Block Diagram X/Y Power Interrupt Switch X Motor Lamp X Home Switch Door Switch E Lock Door Relay Lamp Y Motor E lock Aux. E Lock Lamp Power Y Home Switch MDB / Ballast / Cup Motor...

  • Page 57: Vender Wiring Diagram Cabinet (Domestic & Export)

    BevMax 4 5800-4/3800-4/5800-E4/3800-E4 Cabinet Diagram (Domestic & Export) Y Motor 80450189 Y Motor Y Motor Board 80492421 80492532 Limit Switch 80410131 80492926 - DN3800 narrow 80492923 – DN 5800 wide 80492374 To P14/P8 control board CR0013743 Cup Home Sw. 80410131 Picker Out Sw.
  • Page 58 BevMax 4 5800-4/3800-4/5800-E4/3800-E4 Cabinet Diagram (Domestic & Export) Door Door Switch Switch 80492824 80492823 80492836xx1 80492926 - DN3800 narrow To Door 80492923 – DN 5800 wide To P3/P6 Y Motor board To Coin Mech To DEX 80492827 80492825 Jack 5800-4 Control Board...

  • Page 59: Vender Wiring Diagram Door (Domestic & Export)

    BevMax 4 5800-4/3800-4/5800-E4/3800-E4 Door Diagram (Domestic & Export) 80492836xx1 To Cabinet 80492475xx1 To Cabinet To MDB Port Peripherals Motor Display Electronic Port Board 80492386 lock 80492511 IRDA Port Auxiliary Lock Power Keypad Vend Sensor Board 80410121 80492851 BevMax 4 Wiring...

  • Page 60: Vender Wiring Diagram Power & Fluorescent Lighting (Domestic Only)

    BevMax 4 5800-4/3800-4 Domestic Power & Fluorescent Lighting Diagram With JST Connectors 80492852 80492844 80492819 Ballast Ballast 80440126 80440125 Relays (3) 80420026 Light, fan, & AC Distribution Box compressor Transformer 80492514xx1 Lamp 80492842 To Cabinet Light relay To Evaporator Fan...

  • Page 61: Vender Wiring Diagram Power & Fluorescent Lighting (Export Only)

    BevMax 4 5800-4/3800-4 Export Power & Fluorescent Lighting Diagram Ballast 80440134 80492883 80492881xx1 80492819 80492883 80492882 Ballast 80440135 80492885 AC Distribution Box 80492884 Transformer Lamp 80492868 80492842 To Cabinet Light relay To Evaporator Fan 80492843 Fan relay BLK/BRN WHT/BRN 80492895...

  • Page 62: Vender Wiring Diagram Power & Led Lighting (Export Only)

    BevMax 4 5800-E4/3800-E4 Export Power & LED Lighting Diagram 80420026 LED Relay To Cabinet Power 80492886 Module 9985055 Relays (4) 80420026 380303 Light, fan, LED, & AC Distribution Box compressor 80492868 80492887 Transformer LED Lite Lite 80492842 To Cabinet Light relay...

  • Page 63: Vender Wiring Diagram Power & Led Lighting (Domestic Only)

    BevMax 4 5800-4/3800-4 Domestic Power & LED Lighting Diagram 80420026 LED Relay To Cabinet Power 80492886 Module 9985055 Relays (4) 80420026 80492888 380303 Light, fan, LED, & compressor AC Distribution Box 80492887 80492514xx1 Transformer LED Lite Lite 80492842 To Cabinet...

  • Page 64: Compressor Parts Diagram - Domestic

    BevMax 4 5800-4/3800-4 Compressor Parts Diagram Domestic Compressor Parts BevMax 4 5800-4/3800-4 65701270 Domestic Refrigeration Kit Item Part # Description 80250289 Compressor, Embracco FFU130HAX 115/60 (EM# 513200620) 80240217 Bracket, Capacitor FFU130HAX (EM#US-2255008) 80240213 Overload, Compressor FFU130HAX (EM#513554617) 80240214 Cover, Electrical Component FFU130HAX (EM#13555028)

  • Page 65: Compressor Parts Diagram - Export

    BevMax 4 5800-E4/3800-E4 Compressor Parts Diagram Export Compressor Parts BevMax 4 5800-E4/3800-E4 65701290 Export Refrigeration Kit Item Part # Description CR0004162 Compressor, Export CR0004863 Starting Relay, Danfoss CR0004865 Cord, Relief Compressor Danfoss CR0004174 Capacitor, Compressor Start 80μF,Danfoss CR0004172 Cover, Electrical Component FFU130HAX (EM#13555028) R134A Freon (9.5oz or .269kg)

  • Page 66: Ac Distribution Box Connector Voltages - Domestic

    BevMax 4 5800-4/3800-4 AC Distribution Box Domestic AC Box Shown Defrost Control Connector Domestic Test Voltages 9 Pin J2 Output Power Connector lead to Pin lead to Domestic Reading 24 (26 to 30) VAC secondary of transformer 24 (26 to 30) VAC secondary of transformer ground 110 VAC Hot not switched for 1 lamp assy.

  • Page 67: Ac Distribution Box Connector Voltages - Export

    Export BevMax 4 5800-E4/3800-E4 AC Distribution Box Export AC Box Shown Defrost Control Connector Export Test Voltages 9 Pin J2 Output Power Connector lead lead Export Reading to Pin 24 (26 to 30) VAC secondary of transformer 24 (26 to 30) VAC secondary of transformer ground 240 VAC Hot not switched for 1 lamp assy.

  • Page 68: Parts List And Diagrams

    Screws & Nuts.................... 99 – 100 Washers, Bolts, & Misc. Hardware ............101 – 102 Special Note: Crane Merchandising Systems Dixie-Narco part numbering has changed. Many of the 11 digit numbers are now 8 digit numbers. The last 3 digits were dropped in the new...

  • Page 70: Machine Front View

    MACHINE FRONT VIEW...
  • Page 71 MACHINE FRONT VIEW DN5800-4 DN3800-4 ITEM PART DESCRIPTION DN5800-E4 DN3800-E4 Door Assembly, Glass (does not include decals) 80010595 80010596 Gasket, Glass Door 80010297 80010298 Top Hinge Glass Door 65700036 Same Carriage Bolt – ¼ - 20 x 1 1/4 80020243 Same Hex Nut –...

  • Page 72: Cabinet Detail Product Area

    CABINET DETAIL PRODUCT AREA...
  • Page 73 CABINET DETAIL PRODUCT AREA DN5800-4 DN3800-4 ITEM PART DESCRIPTION DN5800-E4 DN3800-E4 Cabinet Assembly, Generic 65706020 CR0002684 Left Tray Mount Bracket, 2 piece prior to 9133DH (All) 64707005 Same Left Tray Rail, 2 piece (5 shelf) prior to 9133DH (E4) 657,070,03x.x3 Same Left Tray Rail, 2 piece (5 shelf) prior to 9133DH (Export) CR0004428...

  • Page 74: Cabinet Detail Service Door Area

    CABINET DETAIL SERVICE DOOR AREA...
  • Page 75 CABINET DETAIL SERVICE DOOR AREA DN5800-4/3800-4 DN5800-4/3800-4 ITEM PART DESCRIPTION DN5800-E4/3800-E4 DN5800-E4/3800-E4 Prior to s/n 9191BI s/n 9191BI & higher Coin Mech Housing Assembly 647,001,00x.x3 Lower Coin Chute Assembly 80182342 Same Lower Coin Chute Part of #2 Same Lower Coin Chute Cover Part of #2 Same Cash Box Clip...

  • Page 76: Xy Motor Picker Unit

    XY MOTOR PICKER UNIT...
  • Page 77 XY MOTOR PICKER UNIT DN5800-4 DN3800-4 ITEM PART DESCRIPTION DN5800-E4 DN3800-E4 XY Delivery System CR0002183 CR00027472 Assembly Cover Y Belt CR0001797 Same Y Motor Cover Top 80182329 Same X Motor Cover Bottom 80182328 Same X Bottom Belt Cover (Ramp) CR0002585 65707007 Harness, X Motor –...

  • Page 78: Picker Cup Assembly

    DELIVERY (PICKER) CUP ASSEMBLY...
  • Page 79 DELIVERY (PICKER) CUP ASSEMBLY DN5800-4 DN3800-4 ITEM PART DESCRIPTION DN5800-E4 DN3800-E4 Assembly Delivery (Picker) Cup Assembly w/ Sensor was 64708270 80182497 Same Cup Base Board (Picker Cup Board with sensor) 3/26/08 & after 80492916 Same was 80492765 Cup/Port Motor Assembly 80450161 Same Cup Motor Cam...

  • Page 80: Service Door Outside

    SERVICE DOOR (OUTSIDE)
  • Page 81 SERVICE DOOR (OUTSIDE) All BevMax 4 ITEM PART DESCRIPTION No Knock Out Knock Out Milled Knockout Service Door Assembly, Gray (need to order item 23 separately) Same Same Service Door Assembly, Black (need to order item 23 separately) Same Same...

  • Page 82: Service Door Inside

    SERVICE DOOR (INSIDE)
  • Page 83 SERVICE DOOR (INSIDE) DN3800-4 DN5800-4 ITEM PART DESCRIPTION DN3800-E4 DN5800-E4 Display Lens, Blue (part of top bezel assy) Screw, Nylon Circuit Board Support CR0002205 Same Assembly Display (Noritake) 80492386 Same Rod, Latch Bar 64705003 Same Door Harness 804,928,36x.x1 Same Extended Coin Return Cup Assembly 80182429 Same Hex Nut, ½...

  • Page 84: Gate Tray Detail

    GATE TRAY DETAIL...
  • Page 85 GATE TRAY DETAIL DN5800-4 DN3800-4 ITEM PART DESCRIPTION DN5800-E4 DN3800-E4 Tray Assy., 9 Column 65700510 Tray Assy., 7 Column CR0013718 Chassis Tray, Tall Gate CR0004077 was 647,070,89x.x3, 647,071,50x.x3 Chassis Tray, Tall Gate CR0004139 Double Gate Assembly Kit (gate & 2 screws) was 64701110 65701260 Same Double Gate Assembly was 80182018...

  • Page 86: Ac Distribution Box

    AC DISTRIBUTION BOX Export AC Box Export AC Box Prior to run 8905BH 8905BH & higher board board relays relays Defrost Control Connector _______________________________________________________________________________________________ Domestic AC Box Domestic AC Box 8905BH & higher Prior to run 8905BH board board relays relays Defrost Control...
  • Page 87 AC DISTRIBUTION BOX DN5800-4 DN5800-E4 ITEM PART DESCRIPTION DN3800-4 DN3800-E4 Domestic Export Assembly AC Distribution Box, BevMax 4 65707070 657,070,90x.x3 Transformer, 120V / 24V, 60 Hz, 8A Domestic 804,925,14x.x1 Transformer, Export 80492868 Outlet, 15 Amp, Grounded W662 Receptacle, Panel Mount IEC 320...

  • Page 88: Lighting - Fluorescent

    LIGHTING - Fluorescent DN5800-4/3800-4 DN5800-E4/3800-E4 ITEM PART DESCRIPTION Domestic Export Horizontal (Upper) Light Assembly (1 Lamp) 65701210 65701130 Ballast Assembly, T8 Electronic 110V/60Hz (Horizontal Lamp) 80440126 80440134 – 2 pin connector Lamp Cover (22.6”) & End Caps 80190477 Same Light Harness, 120 Volt – 1 Lamp T8 (Upper Light Assy.) 80492852 804,928,84x.x1 Lamp Holder, T8 Bi Pin - Leviton 23653 (Horizontal)

  • Page 89: Lighting - Led

    LIGHTING - LED DN5800-4/3800-4 DN5800-E4/3800-E4 ITEM PART DESCRIPTION Domestic Export Horizontal (Upper) Light Assembly (1 Lamp) LED 65701160 Same LED Module Assembly (does not include power supply switch 65701180 Same mod line – 24vDC) was 65701190 Harness, Relay extension, 5800-4 with LED’s 80492886 Same Lamp Assy., T5 600MM, 30 LED’s 24vDC...

  • Page 90: Refrigeration Unit Fin & Tube Condenser W/ Plastic Evap Box

    REFRIGERATION UNIT BevMax 4 (with Plastic Evap Box - 9539-0032DJ and higher)
  • Page 91 REFRIGERATION UNIT BevMax 4 (with Plastic Evap Box –9539-0032DJ and higher) DN5800-4/3800-4 DN5800-E4/3800-E4 ITEM PART DESCRIPTION Domestic Export Refrigeration Unit, 115V/60Hz Domestic Kit (Plastic Evap Box) 65701270 Refrigeration Unit, 230V/50Hz Export Kit (plastic Evap Box) 65701290 Compressor Assy. FFU130HAX , 115V/60Hz Domestic...

  • Page 92: Refrigeration Unit Fin & Tube Condenser W/ Metal Evap Box

    REFRIGERATION UNIT BevMax 4 with Metal Evap Box prior to 9539-0032DJ...
  • Page 93 REFRIGERATION UNIT BevMax 4 (with Metal Evap Box prior to 9539-0032DJ) DN5800-4/3800-4 DN5800-E4/3800-E4 ITEM PART DESCRIPTION Domestic Export Refrigeration Unit, 115V/60Hz Domestic Kit was 65704000 65701270 Refrigeration Unit DN2028 C Kit, 230V/50Hz Export Kit CR0004811 Compressor Assy. FFU130HAX , 115V/60Hz Domestic...

  • Page 94: Electronics

    ELECTRONICS Executive 4 pin interface added. Pepsi/Generic BevMax 4 EXE Control Boards...
  • Page 95 DN3800-E4 BevMax 4 Control Board Service Kit 65701220 Same (Note: refer to CMS Tech Notice M099.# for older vender kits) BevMax 4 Control Board Service Kit – Indonesia only 65700390 Same Standoffs, .8 – 32 x 5/8 (was 80100175) 80190380...

  • Page 96: Harnesses

    HARNESSES...
  • Page 97 HARNESSES DN5800-4 DN3800-4 ITEM PART DESCRIPTION FROM/TO DN5800-E4 DN3800-E4 80492665 Same Harness, Electronic Lock 12 pin plug to E Lock board was 804,923,41x.x1 (E-lock venders only) 2 connectors to door switch 1 jack in top of port 2 pin cap to top port lock board Harness, Key Sensor Phone jack to top port lock board (TriTeq supplied only) Black &...

  • Page 99: Labels / Decals / Misc

    LABELS / DECALS / MISC. Note: Graphics change frequently. Contact your Crane Merchandising Systems Representative for current graphic parts & part numbers. DN5800-4 DN3800-4 ITEM PART DESCRIPTION DN3800-E4 DN5800-E4 Thermometer 80140155 Same Price Sheet .35 – 1.10 80387751 Same Price Sheet 1.15 – 1.85...

  • Page 100: Screws & Nuts

    Screws (diagrams are for shape reference only) not available...
  • Page 101 SCREWS ITEM PART NUMBER PART NAME AND DESCRIPTION 80030446 Screw, Phil Pan Head 1/4 - 20 x 1 ¼" 80030422 Screw, Phil Pan #8 - 32 x 3/8" 80030418 Screw, Phil Pan w/out washer self drilling, #8 - 18 x 1/2" 80030434 Screw, Phil Pan Swage Form #8 - 32 x 1/4"...
  • Page 102 NUTS, WASHERS, BOLTS, & MISC. HARDWARE (diagrams are for shape reference only) not available not available not available...

  • Page 103: Washers, Bolts, & Misc. Hardware

    WASHERS, BOLTS, & MISC. HARDWARE ITEM PART # PART NAME AND DESCRIPTION ITEM PART # PART NAME AND DESCRIPTION 80080156 Hex Nut, #10 - 32 90110054 Pop Rivet, Black 1/8" 80080157 Hex Nut, 1/4 - 20 80110081 Pop Rivet, Steel (Zinc Plated) 1/8" 80080154 Hex Nut, #8 - 32 80110079...

This manual is also suitable for:

Dn5800-4Dn5800-e4Dn3800-4Dn3800-e4

Table of Contents

Save PDF