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Summary of Contents for Festo CMCA series
- Page 1 Control system CMCA Description Electrical installation 8023865 1211a...
- Page 2 Essential or useful accessories. Information on environmentally sound usage. Text designations: • Activities that may be carried out in any order. 1. Activities that should be carried out in the order stated. – General lists. Festo – GDCP-CMCA-INST-EN – 1211a –...
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Page 3: Table Of Contents
....... . . 4.1.3 Control cabinet version with base CMCA-…-CS-… ......Festo – GDCP-CMCA-INST-EN – 1211a – English... - Page 4 Operating and environmental conditions ....... Festo – GDCP-CMCA-INST-EN – 1211a – English...
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Page 5: Safety And Requirements For Product Use
Note In the event of damage caused by unauthorised manipulation or other than intended use, the guarantee is invalidated and the manufacturer is not liable for damages. Festo – GDCP-CMCA-INST-EN – 1211a – English... -
Page 6: Foreseeable Misuse
Standards and test values which the product complies with and fulfils can be found in the technical data ( appendix A.1). The product-relevant EU directives can be found in the declaration of conform- ity. Certificates and the declaration of conformity for this product can be found at www.festo.com. Festo – GDCP-CMCA-INST-EN – 1211a – English... -
Page 7: Transport And Storage
• For transport, observe the marking on the upper side of the transport box. 1. Transport the pallet with the control system to the installation/storage location. 2. Set down the pallet on a firm and flat base at the installation/storage location. Festo – GDCP-CMCA-INST-EN – 1211a – English... -
Page 8: Storage Conditions
• Make sure that no packaging parts can fall onto the control system. • Observe the product weight ( chapter 2.1.1). • Keep the packaging for later use or dispose of it in accordance with the instructions chapter 7.3). Festo – GDCP-CMCA-INST-EN – 1211a – English... -
Page 9: Mounting Plate Design Cmca
5. Loosen and remove the screws with which the mounting plate is screwed to the pallet. 6. With two people, lift the control system off the pallet and bring it to the installation site. Fig. 2.1 Festo – GDCP-CMCA-INST-EN – 1211a – English... -
Page 10: Control Cabinet Versions Cmca
2. Remove the cover up and off the transport box. Fig. 2.2 3. Loosen and remove all screws of the side wall near the control cabinet doors. 4. Pull the side wall forward and off. Fig. 2.3 Festo – GDCP-CMCA-INST-EN – 1211a – English... - Page 11 Transport and storage 5. Mount an appropriate lifting device to the transport lugs of the control cabinet. Fig. 2.4 6. Lift the control cabinet out of the transport packaging. Fig. 2.5 Festo – GDCP-CMCA-INST-EN – 1211a – English...
- Page 12 The control cabinet includes several bags with drying agent to protect against damage due to moisture. Before installation of the control system, carefully remove the desiccant and dispose of it in accordance with the instructions ( chapter 7.3) Festo – GDCP-CMCA-INST-EN – 1211a – English...
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Page 13: Checking Control System And Scope Of Delivery
Terminals with filter 1, 21108-2EN-04 Tab. 2.4 Accessories (for characteristic CC and CS) Number Key for key switch 2 each Key for control cabinet doors Inscription labels for control elements, German Tab. 2.5 Festo – GDCP-CMCA-INST-EN – 1211a – English... -
Page 14: Overview
– 2 motor controllers CMMP-AS-C5-11A for 2 main axes – 1 motor controller CMMP-AS-C2-3A for 1 supplemental axis – 2 motor controllers CMMP-AS-C5-11A for 2 main axes – 2 motor controllers CMMP-AS-C2-3A for 2 supplemental axes Festo – GDCP-CMCA-INST-EN – 1211a – English... -
Page 15: Function And Application
Each axis of the kinematics system is controlled by a motor controller. For characteristic C1 and C2, a higher-order multi-axis controller coordinates the movement of the indi- vidual axes through the corresponding motor controller. Festo – GDCP-CMCA-INST-EN – 1211a – English... -
Page 16: Product Overview
Control cabinet fan cover Power switch Connection for handheld terminal CDSA Operating and signal elements Emergency stop switches Transport lugs Outlet filter cover Control cabinet doors interlock Control cabinet door right Fig. 3.1 Festo – GDCP-CMCA-INST-EN – 1211a – English... -
Page 17: Control And Signal Elements On The Control Cabinet Cmca
Key switch (S3) “brake release”: releases the motor brakes (only possible in manual override and in combination with the enabling button on the handheld terminal) Fig. 3.2 Note The labels for marking the control elements in German are also included in the control cabinet. Festo – GDCP-CMCA-INST-EN – 1211a – English... -
Page 18: Components And Connections Inside The Control Cabinet Or Mounting Plate Design
Motor controller for axis 1 Motor controller for axis 2 Motor controller for axis 3 (only for characteristic A2, A3, A4, A5, A7, A8) Motor controller for axis 4 (only for characteristic A3, A5, A8) Fig. 3.3 Festo – GDCP-CMCA-INST-EN – 1211a – English... -
Page 19: Overview, Terminal Strips
Overview, terminal strips X0: Feed upstream of power switch X1: Feed downstream of power switch X2: Control circuit 24 V DC X3: Emergency stop X4: External emergency stop X6: Control and signal elements Fig. 3.4 Festo – GDCP-CMCA-INST-EN – 1211a – English... -
Page 20: Overview, Fuses
F10 (2 A): power supply 230 V AC, control cabinet fan F11 (2 A): power supply, control cabinet lighting F12 (6.3 A): external emergency stop F13 (6.3 A): external emergency stop Fig. 3.5 Festo – GDCP-CMCA-INST-EN – 1211a – English... -
Page 21: Mounting And Installation
Mounting plate design CMCA-…-C-… The control system on the mounting plate must be mounted to the 6 mounting points on a vertical and sufficiently stable surface. Mounting points Fig. 4.1 Dimensions [mm] 462.5 Tab. 4.1 Festo – GDCP-CMCA-INST-EN – 1211a – English... -
Page 22: Control Cabinet Version Cmca
– with a free space below the control cabinet of at least 200 mm for the cable throughfeed Note A wall bracket is not included in the scope of delivery. Mounting points, control cabinet bottom for mounting on wall bracket Fig. 4.2 Dimensions [mm] 239.4 ∅ 9 Tab. 4.2 Festo – GDCP-CMCA-INST-EN – 1211a – English... -
Page 23: Control Cabinet Version With Base Cmca
– Fastened with 4 screws through the 4 holes in the base on a sufficiently stable base. Note The screws etc. are not included in the scope of delivery. Mounting points Fig. 4.3 Dimensions [mm] ∅ 14 Tab. 4.3 Festo – GDCP-CMCA-INST-EN – 1211a – English... -
Page 24: Electrical Installation
• Switch the voltage back on only after completion of work. Note The power supply must be secured at the mains with a maximum of 20 A (slow-blow). Festo – GDCP-CMCA-INST-EN – 1211a – English... - Page 25 • If necessary, plan corresponding safety equipment for the pneumatic components of the system. The connection for external emergency stop circuits can be used for control ( chapter 4.2.6). Festo – GDCP-CMCA-INST-EN – 1211a – English...
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Page 26: Design Of The Double-Stack Terminals
Guide the supply line of the supply voltage (230/400 V AC / 3-phase, 50 … 60 Hz) in the cable duct to the terminal strip X0. Attach the conductors to the lower clamping contacts of the terminals. Festo – GDCP-CMCA-INST-EN – 1211a – English... -
Page 27: Connect Power Switch (With Mounting Plate Design)
• Use a 4-pin switching power switch with a leading contact at switch-on for the neut- ral conductor to prevent damage to the motor controllers when switched on. Terminal strip Terminal Connections, power switch Tab. 4.5 Festo – GDCP-CMCA-INST-EN – 1211a – English... -
Page 28: Connect Emergency Stop Switch (With Mounting Plate Design)
If not used, the terminals (300 with 310 and 301 with 311) must be bridged. Terminal strip Terminal Description Switch 1 pin 11 Switch 1 pin 12 Switch 2 pin 21 Switch 2 pin 22 Tab. 4.7 Festo – GDCP-CMCA-INST-EN – 1211a – English... -
Page 29: Connect Emergency Stop Circuits
If not used, the terminals (308 with 312 and 318 with 313) must be bridged. An auto- matic restart must be prevented through a higher-order safety circuit. Terminal strip Terminal Description 308 + 312 Protective door switch, channel 1 318 + 313 Protective door switch, channel 2 Tab. 4.10 Festo – GDCP-CMCA-INST-EN – 1211a – English... -
Page 30: Connect Operating And Signal Elements (With Mounting Plate Design)
Pin 11, (S2) (connect via S2:13) Pin 13, (S2) Pin 14, (S2) Tab. 4.14 Indicator light “manual control” (P5) Terminal strip Terminal Description 0 V DC, (P5) (connect via P4:X2) +24 V DC, (P5) Tab. 4.15 Festo – GDCP-CMCA-INST-EN – 1211a – English... -
Page 31: Operating Mode Selection
Terminal strip Terminal Description +24 V DC Manual operation Automatic operation Tab. 4.18 Note As supply voltage for these contacts, the supply for terminal X2-224 must be used Festo – GDCP-CMCA-INST-EN – 1211a – English... -
Page 32: Connect Kinematic Drives
+24 V DC A5, A7, A8 0 V DC Signal output +24 V DC 0 V DC Only with Signal output characteristic +24 V DC A3, A5, A8 0 V DC Signal output Tab. 4.19 Festo – GDCP-CMCA-INST-EN – 1211a – English... -
Page 33: Rod Loss Detection (Only For Rod Kinematic System Expt)
The following connections are reserved for the power supply of an illumination device (230 V AC), e.g. for the camera system. Terminal strip Terminal Description 230 V AC 0 V AC 1) Protected through fuse F11 Tab. 4.23 Festo – GDCP-CMCA-INST-EN – 1211a – English... -
Page 34: Freely Usable Outputs
Please take the available modules from the sales documentation of the respective multi-axis controller. Installation instructions accompany the modules. Please observe that additional modules have to be received in the respective machine documentation and are not in the scope of delivery. Festo – GDCP-CMCA-INST-EN – 1211a – English... -
Page 35: Commissioning
The following knowledge is required: – Specialist knowledge of robotics and CoDeSys – Knowledge of the handling of the Festo components CMMP and CMXR – Knowledge of handling and operation of the kinematics to be operated. Commissioning is described in separate documents. -
Page 36: Operation And Diagnostics
4. Place the new filter mats in the filter housing 2. Remove the dirty filter mats and dispose of and put the covers back on. them in accordance with the instructions in chapter 7.3 Fig. 6.1 Festo – GDCP-CMCA-INST-EN – 1211a – English... -
Page 37: Module Replacement And Repair
Replace module Note Replacement work may only be performed by trained personnel with the corresponding qualifications and knowledge in handling Festo components. Note Replacement of control components (robotics control and/or motor controller) results in loss of parameterisation and thus operating status. After replacement of these com- ponents, they must be newly parameterised. -
Page 38: A Technical Appendix
– EU Low Voltage Directive www.festo.com) 1) The device is intended for use in an industrial environment. Measures for interference suppression may need to be implemented in residential areas. Tab. A.3 Technical data: certifications Festo – GDCP-CMCA-INST-EN – 1211a – English... -
Page 39: Electrical Data
1) The integrated safety equipment requires compliance with degree of contamination 2 and thus a protected fitting space. This must be ensured through corresponding measures, e.g. through installation in an appropriate control cabinet. Tab. A.6 Technical data: ambient conditions Festo – GDCP-CMCA-INST-EN – 1211a – English... - Page 40 Copyright: Festo AG & Co. KG Postfach D-73726 Esslingen Phone: +49 711 347 0 Fax: +49 711 347 2144 e-mail: service_international@festo.com Reproduction, distribution or sale of this document or Internet: communication of its contents to others without express www.festo.com authorization is prohibited. Offenders will be liable for damages.
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