Related Manuals for Festo CMCA-...-B Series
Summary of Contents for Festo CMCA-...-B Series
- Page 1 Control system CMCA-...-B... Description Electrical Installation 8036667 1405NH [8036661]...
- Page 2 Essential or useful accessories. Information on environmentally sound usage. Text designations: • Activities that may be carried out in any order. 1. Activities that should be carried out in the order stated. – General lists. Festo – GDCP-CMCA-B-INST-EN – 1405NH – English...
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Page 3: Table Of Contents
......... . Festo – GDCP-CMCA-B-INST-EN – 1405NH – English... - Page 4 Operating and environmental conditions ....... Festo – GDCP-CMCA-B-INST-EN – 1405NH – English...
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Page 5: Safety And Requirements For Product Use
Note In the event of damage caused by unauthorised manipulation or other than intended use, the guarantee is invalidated and the manufacturer is not liable for damages. Festo – GDCP-CMCA-B-INST-EN – 1405NH – English... -
Page 6: Foreseeable Misuse
– documentation and mode of operation of the product 1.2.2 Range of application and certifications Standards and test values that the product complies with and fulfills ( A.1 Technical data). Certificates and declaration of conformity ( www.festo.com/sp). Festo – GDCP-CMCA-B-INST-EN – 1405NH – English... -
Page 7: Transport And Storage
• For transport, observe the marking on the upper side on the transport box. 1. Transport the pallet with the control system to the mounting/storage location. 2. Set the pallet down on a fixed and flat base at the mounting/storage location. Festo – GDCP-CMCA-B-INST-EN – 1405NH – English... -
Page 8: Storage Conditions
• Do not let packaging parts fall onto the control system. • Observe product weight.( 2.1.1 Dimensions and weights). • Keep the packaging for later use or dispose of it in accordance with the notes 7.3 Disposal). Festo – GDCP-CMCA-B-INST-EN – 1405NH – English... -
Page 9: Mounting Plate
5. Loosen and remove the screws with which the mounting plate is screwed to the pallet. 6. With two people, lift the control system off the pallet and bring it to the installation site. Fig. 2.3 Festo – GDCP-CMCA-B-INST-EN – 1405NH – English... -
Page 10: Control Cabinet
2. Remove transport packaging covers upward. Fig. 2.4 3. Loosen and remove all screws of the side wall near the control cabinet doors. 4. Pull the side wall forward and off. Fig. 2.5 Festo – GDCP-CMCA-B-INST-EN – 1405NH – English... - Page 11 Transport and storage 5. Mount an appropriate lifting device to the transport lugs of the control cabinet. Fig. 2.6 6. Lift the control cabinet out of the transport packaging. Fig. 2.7 Festo – GDCP-CMCA-B-INST-EN – 1405NH – English...
- Page 12 The control cabinet includes several bags with drying agent to protect against damage due to moisture. Before installation of the control system: • Carefully remove the drying agent from the control cabinet and dispose of it in accordance with the instructions ( 7.3 Disposal). Festo – GDCP-CMCA-B-INST-EN – 1405NH – English...
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Page 13: Check The Scope Of Delivery
Tab. 2.3 Only for control cabinet version: 3. Check accompanying accessories for completion. Accessories Key for key switch 2 each Key for control cabinet doors Inscription labels for control elements, German Tab. 2.4 Festo – GDCP-CMCA-B-INST-EN – 1405NH – English... -
Page 14: Overview
Emergency stop switch (S1) Control cabinet fan cover Transport lugs Power switch Outlet filter cover Connection for operator unit CDSA or Control cabinet doors interlock enabling button CACS-Z-... Control cabinet door right Fig. 3.1 Festo – GDCP-CMCA-B-INST-EN – 1405NH – English... - Page 15 Only possible in manual override and in combination with one of the enabling buttons on the oper- ator unit CDSA or the enabling button CACS-Z-..Fig. 3.2 Note The labels for marking the control elements in German as well are included in the con- trol cabinet. Festo – GDCP-CMCA-B-INST-EN – 1405NH – English...
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Page 16: Internal Components And Connections
Motor controller for axis 4 (only for characteristic B3, B5, B8) Motor controller for axis 3 (only for characteristic B2, B3, B4, B5, B7, B8) Motor controller for axis 2 Motor controller for axis 1 Terminals with filter Fig. 3.3 Festo – GDCP-CMCA-B-INST-EN – 1405NH – English... -
Page 17: Terminal Strips
Terminal strips X0: Feed upstream of power switch X1: Feed downstream of power switch X2: Control circuit 24 V DC X3: Emergency stop X4: External emergency stop X6: Control and signal elements Fig. 3.4 Festo – GDCP-CMCA-B-INST-EN – 1405NH – English... -
Page 18: Circuit Breakers
F13 (B4 A): external emergency stop F20 (B6 A): power supply 24 V DC F21 (B4 A): power supply 24 V DC F22 (B2 A): power supply 24 V DC Fig. 3.5 Festo – GDCP-CMCA-B-INST-EN – 1405NH – English... -
Page 19: Mounting And Installation
Mounting plate The control system on the mounting plate must be mounted to the 6 mounting points on a vertical and sufficiently stable surface. Mounting points Fig. 4.1 Dimensions [mm] 462.5 Tab. 4.1 Festo – GDCP-CMCA-B-INST-EN – 1405NH – English... -
Page 20: Control Cabinet Without Base
• Observe the product weight in selection of the mounting surface and mounting ma- terial ( A.1 Technical data). Mounting points, control cabinet bottom for mounting on wall bracket Fig. 4.2 Dimensions [mm] 239.4 ∅ 9 Tab. 4.2 Festo – GDCP-CMCA-B-INST-EN – 1405NH – English... -
Page 21: Control Cabinet With Base
Screws and mounting accessories are not included in the scope of delivery. • Observe the product weight in selection of the mounting surface and mounting ma- terial ( A.1 Technical data). Mounting points Fig. 4.3 Dimensions [mm] ∅ 14 Tab. 4.3 Festo – GDCP-CMCA-B-INST-EN – 1405NH – English... -
Page 22: Electrical Installation
Danger of injury/damage due to ineffective emergency stop. A not-connected operator unit in reach of the user can result in ineffective use of the emergency stop switch. • Keep a not-connected operator unit outside the reach of the user. Festo – GDCP-CMCA-B-INST-EN – 1405NH – English... - Page 23 • Put the system at rest before the connection cover or a connected device is plugged in or unplugged. Either a device must be connected or the connection cover mounted. Otherwise, the emergency stop circuit is opened (emergency stop active). Festo – GDCP-CMCA-B-INST-EN – 1405NH – English...
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Page 24: Design Of The Double-Stack Terminals
Connection number with the identification underneath The terminals below correspond to the terminal numbers, also attached somewhat further under- neath (here 600 … 608). Both connections of a terminal are bridged intern- ally. Fig. 4.5 Festo – GDCP-CMCA-B-INST-EN – 1405NH – English... -
Page 25: Supply Voltage
• Connect the power switch from above to the terminal strip X0 and from below to the terminal strip X1. Terminal strip Terminal Connections, power switch Tab. 4.5 Festo – GDCP-CMCA-B-INST-EN – 1405NH – English... -
Page 26: Emergency Stop Switch (Mounting Plate Design)
• Bypass terminals (300 with 330 and 301 with 331). Terminal strip Terminal Additional emergency stop switch Switch 1, pin 11 Switch 1, pin 12 Switch 2, pin 21 Switch 2, pin 22 Tab. 4.7 Festo – GDCP-CMCA-B-INST-EN – 1405NH – English... -
Page 27: External Emergency Stop Circuits
• Bypass terminals (332 with 308 and 333 with 338). • Prevent an automatic restart through a higher-order safety circuit. Terminal strip Terminal Description 332 + 308 Protective door switch, channel 1 333 + 338 Protective door switch, channel 2 Tab. 4.10 Festo – GDCP-CMCA-B-INST-EN – 1405NH – English... -
Page 28: Control And Signal Elements
0 V DC, (P4) +24 V DC, (P4) Tab. 4.13 Key switch “automatic/manual” (automatic/manual) local (S2) Terminal strip Terminal Description Pin 11, (S2) Pin 12, (S2) Pin 13, (S2) Pin 14, (S2) Tab. 4.14 Festo – GDCP-CMCA-B-INST-EN – 1405NH – English... - Page 29 Terminal strip Terminal Description 0 V DC, (P5) +24 V DC, (P5) Tab. 4.16 Key switch “brake release” (release brake) (S3) Terminal strip Terminal Description Pin 13, (S3) Pin 14, (S3) Tab. 4.17 Festo – GDCP-CMCA-B-INST-EN – 1405NH – English...
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Page 30: Mode Selector
For external shifting: • Make two potential-free relay contacts avail- able. Tab. 4.19 Fig. 4.7 Terminal strip Terminal Description Manual override Automatic operation Tab. 4.19 Festo – GDCP-CMCA-B-INST-EN – 1405NH – English... -
Page 31: Kinematic Drives
B2, B3, B4, 0 V DC B5, B7, B8 Signal output +24 V DC 0 V DC Only with Signal output characteristic +24 V DC B3, B5, B8 0 V DC Signal output Tab. 4.20 Festo – GDCP-CMCA-B-INST-EN – 1405NH – English... -
Page 32: Rod Loss Detection (Only For Parallel Kinematic System Expt)
• Connect the power supply of an illumination device (230 V AC), e.g. for the camera system, as de- scribed below. Terminal strip Terminal Description 230 V AC 0 V AC 1) Protected through fuse F11 Tab. 4.24 Festo – GDCP-CMCA-B-INST-EN – 1405NH – English... -
Page 33: Freely Usable Outputs
0 V DC DOX+5 Output 0 V DC DOX+6 Output 0 V DC DOX+7 Output 0 V DC Tab. 4.25 For detailed information and technical data: accompanying documentation on the I/O module CECX-D-8E8A-NP-2. Festo – GDCP-CMCA-B-INST-EN – 1405NH – English... -
Page 34: Additional Peripheral Modules For The Multi-Axis Controller
Injury (death) due to electric voltage. • Use power supply unit with secure electrical disconnection of the operating voltage in accordance with EN 60204-1. • Observe the requirements for PELV power circuits in accordance with IEC/DIN EN 60204-1. Festo – GDCP-CMCA-B-INST-EN – 1405NH – English... -
Page 35: Commissioning
– knowledge of robot technology – Codesys knowledge (only with characteristic C2) – knowledge of the handling of the Festo components CMMP and CMXR – knowledge of handling and operation of the kinematics to be operated Commissioning is described in separate documents. -
Page 36: Operation And Diagnostics
3. Remove the packaging of the new filter mats. front. 4. Put new filter mats in place 2. Replace the dirty filter mats and dispose of 5. Install covers. them in accordance with the instructions 7.3 Disposal). Festo – GDCP-CMCA-B-INST-EN – 1405NH – English... -
Page 37: Module Replacement And Repair
Module replacement Note Replacement work may only be performed by professional personnel with the corres- ponding qualifications and knowledge in handling Festo components. Note Replacement of control components (robotics control and/or motor controller) results in loss of parameterisation and thus operating status. -
Page 38: Technical Appendix
[mm] 1000 1000 Height [mm] Depth [mm] 275 … 310 Maximum weight [kg] Note on materials Includes paint-wetting impairment substances (PWIS) RoHS-compliant, 1) Dependent on the version 2) Paint-wetting impairment substances Tab. A.3 Festo – GDCP-CMCA-B-INST-EN – 1405NH – English... -
Page 39: Electrical Data
1) The integrated safety-engineering equipment requires compliance with degree of contamination 2 and thus a protected fitting space. This must be ensured through corresponding measures, e.g. through installation in an appropriate control cabinet. Tab. A.6 Festo – GDCP-CMCA-B-INST-EN – 1405NH – English... - Page 40 Copyright: Festo AG & Co. KG Postfach 73726 Esslingen Germany Phone: +49 711 347-0 Fax: +49 711 347-2144 e-mail: service_international@festo.com Reproduction, distribution or sale of this document or communica- tion of its contents to others without express authorization is Internet: prohibited.