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Epson TX800-12H User Manual

Flatbed printer control system
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WellPrint System User Manual
WellPrint
EPSON TX800-12H Flatbed Printer Control
System User Manual
上海瑞汇实业有限公司
Shanghai Rainbow Industrial Co., Ltd.
第 1 页 /共 34 页

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  Summary of Contents for Epson TX800-12H

  • Page 1 WellPrint System User Manual WellPrint EPSON TX800-12H Flatbed Printer Control System User Manual 上海瑞汇实业有限公司 Shanghai Rainbow Industrial Co., Ltd. 第 1 页 /共 34 页...
  • Page 2 WellPrint System User Manual WellPrint Preface Thank you for purchasing and using this product of WellPrint. In order to let you better use this product, please read this manual carefully before using the product. If you have any questions while using the product, please feel free to contact us by phone or email.
  • Page 3: Table Of Contents

    WellPrint System User Manual WellPrint Contents 一、Board instructions ................5 1. W801TOA3_VA mainboard ................. 5 1.1 W801TOA3_VA appearance of mainboard ..........5 1.3W801TOA3_VA mainboard interface instructions ......... 6 1.4W801TOA3_VA mainboard notes ............7 2、W803HDON_VA spray plate ..............9 2.1W803HDON_VA spray plate .............. 9 2.2W802HEND_VA XP600 gusset plate ............
  • Page 4 WellPrint System User Manual WellPrint 4.3Parameters interface ..............27 4.4Maintenance interface ..............28 4.4.1Bias calibration ..............28 4.4.2Motion setting ..............29 4.4.3Voltage setting ..............31 4.4.4Basic setting ..............32 4.5System menu ................. 32 4.6Other display information ............34 四、Common fault handling ................ 35 第...
  • Page 5: 一、Board Instructions

    WellPrint System User Manual WellPrint 一、Board instructions 1. W801TOA3_VA mainboard 1.1 W801TOA3_VA appearance of mainboard 第 5 页 /共 34 页...
  • Page 6: W801Toa3_Va Mainboard Interface Instructions

    WellPrint System User Manual WellPrint 1.3W801TOA3_VA mainboard interface instructions J21:Main board power supply, need to connect 12V, 24V, 42V (sequentially connection according to the board screen printing), and the current requirement above 5A J5:X-Moto signal J6:Y-Moto signal J7:Z-Moto signal (DIR, DIR-, PUL, PUL-) J26:Moto1 Wiper motor interface J25:Moto 0 Lift motor interface X origin limit (J13 right, j9 left),Y origin limit (J8feed, J12back),Z origin limit (J10 down, j4 up),...
  • Page 7: W801Toa3_Va Mainboard Notes

    WellPrint System User Manual WellPrint J1:Fiber interface J5:USB interface 1.4W801TOA3_VA mainboard notes 1、The power supply of the board is 24V and 42V, with the current above 5A. Power module 220V input recommended plus a two-stage filter. 2、The board must be reliably grounded in the process of use it. The board fixing screws should be in full contact with the shell, and the shell should be connected with the large conductor embedded in the earth.
  • Page 8 WellPrint System User Manual WellPrint 4、The installation place of the mainboard shall ensure the air circulation around the board to prevent the excessive temperature around the board from affecting the printing effect or damaging the board. Floors should be easy to clean and free from dust and static. 第...
  • Page 9: 2、W803Hdon_Va Spray Plate

    WellPrint System User Manual WellPrint 2、W803HDON_VA spray plate 2.1W803HDON_VA spray plate 1,JP3 raster decoder port (left to Right: +5V,B,A,GND) 2,J2 origin left limit interface. (Interface from left to right is + 5V, GND, signal) 2,J3 origin right limit interface. (Port from left to right is + 5V, GND, signal) 3,J4 standby interface 4,Secondary ink supply port 6,...
  • Page 10: W802Hend_Va Xp600 Gusset Plate

    WellPrint System User Manual WellPrint 2.2W802HEND_VA XP600 gusset plate Xp600, 29pin, double-head gusset plate, head data 3、W801PANE_VA 按键板 line for the same surface 3. External touch panel At present, there are two kinds of screens, one is 4.3-inch display control (left), the other is Kunlun Tongtai 7-inch (right) 第...
  • Page 11 WellPrint System User Manual WellPrint The main interface of the two pumping screems is the same, as shown blow: When using the touch screen, the small board as shown in the left picture shall connected to the main board, and it shall be connected to the screen through 232 direct data line...
  • Page 12: Startup Initialization

    WellPrint System User Manual WellPrint 4. Startup initialization 4.1USB3.0 board startup initialization configuration file download tool 第 12 页 /共 34 页...
  • Page 13: Instructions For Usb Boot Action Tool

    WellPrint System User Manual WellPrint 4.2Instructions for USB boot action tool 1 、 Firstly, the USB driver should be installed after the board is powered on. When the connection status of the tool interface shows that it has been connected, the tool interface can be used to set parameters.
  • Page 14: Supported Resolution And Pass Numbers

    WellPrint System User Manual WellPrint 1.3Supported resolution and PASS numbers FOUR-COLOR PRINT SIX-COLOR PRINT CHANGE CHANGE POINT: use POINT: use SingleDot4 SingleDot4 360 X 720 4 PASS 360 X 720 2 PASS 360 X 1080 6 PASS 720 X 720 4 PASS 720 X 720 8 PASS...
  • Page 15: 三、Software Instructions

    WellPrint System User Manual WellPrint 三、Software Instructions 1. Software home screen After the initialization of the board, connect the board to the computer through the USB data line, insert the dongle, and after opening the software, the printer status in the lower left corner will display “high”, as shown in the figure below: 第...
  • Page 16: Software Debugging Steps

    WellPrint System User Manual WellPrint 2. Software debugging steps 2.1Calibrated gear ratio Click the Maintenance, Motion setting,you can see the left picture as shown. Firstly, fill smaller value(100) after the Move, click the Move, at the same time, the software will display the cartridge position in the left bottom corner(if it shows...
  • Page 17 WellPrint System User Manual WellPrint Note: After gear ratio is calibrated, click the application button at the bottom of the interface to save the parameters 第 17 页 /共 34 页...
  • Page 18: Cleaning Option

    WellPrint System User Manual WellPrint 2.2Cleaning option Click the Maintenance, cleaning option, as shown in the following picture: Cleaning steps 1、The ink pad move down to the lower limit(platform move down pulses) 2、The ink pad move up against the head to absorb the ink(platform move up to pumping pulses) 3、The ink pump began to pumping (the pumping time can be set through the tool) 4、After pumping,wait for a certain time to prevent ink suction, when the air pressure inside the ink pad is balanced(tool setting, make sure more than 3 seconds)...
  • Page 19: Head Status

    WellPrint System User Manual WellPrint 2.3Head status On the home screen of the software, press the Test, and select the Head status from the drop-down menu The head status is shown in the following figure: 2.4Vertical calibration On the home screen of the software, press the Test, and select the Vertical calibration from the drop-down menu The vertical status is shown in the following figure: The vertical status as shown in the figure is obviously wrong, so it is necessary...
  • Page 20: Step Calibration

    WellPrint System User Manual WellPrint The vertical status is shown in the following figure: The vertical status as shown in the figure is obviously wrong, so it is necessary to adjust the head. The situation shown in the figure should be adjusting the head “left back pull”...
  • Page 21 WellPrint System User Manual WellPrint In the Steps, select Base step, click Print,the cartridge began to print: As shown in the above figure, the position of -6 is overlapped, which proves that there is an error of -6 in the Base step. Input -6 in the Revise, click the Apply at the bottom of the interface Click the Print again, as shown in the following figure: Overlap at position 0, which proves that the Base step is well adjusted.
  • Page 22: Bi-Dir Offset

    WellPrint System User Manual WellPrint 2.6Bi-Dir Offset Click the Maintenance,select Bias calibration, as shown in the following picture: Firstly, the corresponding resolution should be selected. The default is 360resolution. Select the corresponding speed and adjust the bidirectional values of slow, normal and fast. Click the Print lastly.
  • Page 23: Load Print File

    WellPrint System User Manual WellPrint 3. Load print file There are three options for loading print file. The first is to click the Open in the main menu bar and find the PRN file with good RIP. After selecting it, double-click or click Open in the bottom to open it.
  • Page 24 WellPrint System User Manual WellPrint When you double-click to print the task, the task properties box pops up, as shown in the figure below: Task properties: Repeating printing can be selected. After selecting the Repeat printing, the front end will be reposition each time the printing is completed, and then the same PRN task will be printed at the stating position of the margin width Multiple setting, transverse amplitude and longitudinal amplitude can be set, interval can be set,...
  • Page 25 WellPrint System User Manual WellPrint Click the ink volume control under the task choice, and the interface as shown in the following figure: Selecting ink volume control, which can adjust the ink volume of current PRN file Note: When the ink volume is intercepted, the output image resolution will decrease and the dot will become thicker.
  • Page 26: Software Function

    WellPrint System User Manual WellPrint 4. Software function 4.1Title menu bar Open: Import PRN file with good RIP for printing Print:After importing the PRN file, select the file and click Print to start printing the current task Pause:During the printing process, pause the printing, reposition, and the button will change to Continue.
  • Page 27: Parameters Interface

    WellPrint System User Manual WellPrint Color bar print: Check the Color bar, which is set in the parameter setting interface, you can set the color width, distant to image and position (image left, image right or both side) Print queue: When import multiple PRN tasks at the same time, check the queue print, and will be attached to print all the tasks Print speed:You can choose the print speed as slow, normal and fast.
  • Page 28 WellPrint System User Manual WellPrint Auto cleaning: Click OK to start auto cleaning. As shown in the following screen capture: cartridge print 10PASS after printing, it will return to the origin for quick flash jetting with frequency...
  • Page 29 WellPreint System User Manual WellPrint Flash jetting: It is the flash frequency during standby. When checking Standby Flashed, intermittent flash will be performed. You can fill in standby time and flash time by yourself, which is set 4-16 as usual Other setting:...
  • Page 30 WellPreint System User Manual WellPrint Load-ink function: Optional: head1, head 2 and heads. Click Load-ink button, system controls the ink move up to pumping position, the ink pump began to pumping, and the button displays “stop”, the pump stop pumping until manually click...
  • Page 31: Maintenance Interface

    WellPreint System User Manual WellPrint 4.4Maintenance interface 4.4.1Bias calibration Bi-Dir Offset: Before printing, 180resolution, 360resolution, slow, normal and fast speed calibration chart shall be printed respectively for calibration. The Bi-Dir offset shall be specified in the debugging instructions. Step calibration: Select the commonly used PASS number ,...
  • Page 32: 2Motion Setting

    WellPreint System User Manual WellPrint Here, use it when it has two heads, only attention when it has one head when select print head PrintHead1 4.4.2Motion setting X-Moto Configuration: The print speed of the print control interface is set here. Slow and normal speed can be set by you according to the actual situation.
  • Page 33 WellPreint System User Manual WellPrint Move、Calculate:It is used in calibrating the X gear ratio, and it has introduced in the debug steps Note: After the current interface parameters are modified, click the Apply button below, otherwise modified parameters will invalid 第...
  • Page 34: 3Voltage Setting

    WellPreint System User Manual WellPrint 4.4.3Voltage setting Voltage Offset: You can adjust the jet level ( -6 to +6) by changing the waveform voltage to increase or decrease the current ink dot. After filling in the value, click Setting. At this time, the software mag have a lag, because the software is writing voltage offset value to the board, it only needs to wait a moment to restore, at this time the modified voltage offset value into effect 第...
  • Page 35: 4Basic Setting

    WellPreint System User Manual WellPrint 4.4.4Basic setting Base step value: The default value is 360. The value here is generally not modified, subject to the software Position offset: The X-Offset value is generally filled in here. When the margin width value is 0, it will be just at the edge of the material.
  • Page 36 WellPreint System User Manual WellPrint After all the software parameters are debugged, you can click the system menu, click Setting factory parameters. At this point, the software will save a copy of current parameters. When the software parameters are abnormal in the later period, you can click Restore factory parameters Dogle manager: When using a staging dogle, you will need to write a password to continue using it...
  • Page 37: Other Display Information

    WellPreint System User Manual WellPrint About WellprintExp, it will display the firmware and logic version number of the current board, which can only be used if the software is normally connected to the board, as shown in the following figure: 4.5Other display information The connection status of the printer: It is currently disconnected.
  • Page 38: 四、Common Fault Handling

    WellPreint System User Manual WellPrint 四、Common fault handling 1. No action on startup (1) If there is some problem with the connection of data lines, check whether the sequence of optical fiber lines is corresponding (2) Check whether the single line of the motor is connected correctly, whether the line sequence is correct, and whether the signal line of X-Moto and Y-Moto is connected backwards (3)Check whether the motor driver is functioning correctly (4) Verify that the boot action settings are correct and re-import the parameters or firmware...
  • Page 39 WellPreint System User Manual WellPrint stack type machine easy to appear) If the software cannot read the raster value, O is always displayed at the bottom left (1) corner of the software. Check whether the raster decoder is normal and whether there is a problem with the line connection 第...
  • Page 40 WellPreint System User Manual WellPrint When the software reads the grating value to be negative, the cartridge position in the lower (2) left corner always display the negative number, changes the grating polarity, or changes the A and B line sequence of the decoder Incorrect machine origin orientation setting (3)...
  • Page 41 WellPreint System User Manual WellPrint Re-insert the head line, and check the 31PI long data line for insertion and skew (2) Change a small head board and try to change the head line (3) 第 38 页 /共 34 页...
  • Page 42 WellPreint System User Manual WellPrint Replace head test (4) 9. Drawing wire More needles are missing in the head. Clean the head to ensure that there are fewer needles (1) missing in the head The more PASS, the more edosion, the better the effect will be (2)...