Eaton Crouse-Hinds Series Instruction Manual
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Eaton Crouse-Hinds Series Instruction Manual

Eaton Crouse-Hinds Series Instruction Manual

Elevated runway guard light
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DOCUMENT
REVISION
April 26, 2019
Crouse-Hinds by Eaton
Airport Lighting Products
1200 Kennedy Road
Windsor, CT 06095
1192
B
Instruction Manual
Copyright © 2019 Cooper Technologies Company
For Parts or Technical Service Call (860) 683-4300
FAA L-804
LED
804E-AP1
Elevated Runway Guard Light
Instruction Manual

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  • Page 1 April 26, 2019 Instruction Manual FAA L-804 804E-AP1 Elevated Runway Guard Light Instruction Manual Crouse-Hinds by Eaton Airport Lighting Products Copyright © 2019 Cooper Technologies Company 1200 Kennedy Road For Parts or Technical Service Call (860) 683-4300 Windsor, CT 06095...
  • Page 2 DOCUMENT 1192 REV. B Instruction Manual L-804 Runway Guard Light, 804E-AP1 Revisions Revision Issue/Reissue Number Letter Number Description Checked Approved A215-059 INITIAL ISSUE A219-054 Page 15, figure 5: Added P/N 21696-3 OR 21696-4; Page 19, figure 7: Added P/N 21696-4 to power supply diagram.

  • Page 3: Product Warranty

    DOCUMENT 1192 REV. B Instruction Manual L-804 Runway Guard Light, 804E-AP1 Product Warranty Warranty Refer to Eaton’s Crouse-Hinds Airport Lighting Products Terms and Conditions for product specific warranty information.

  • Page 4: Warning Labels

    DOCUMENT 1192 REV. B Instruction Manual L-804 Runway Guard Light, 804E-AP1 Warning Labels DANGER: DANGER The hazard or unsafe practice will result in severe injury or death. WARNING: WARNING The hazard or unsafe practice could result in severe injury or death. CAUTION: CAUTION The hazard or unsafe practice could result in minor injury.

  • Page 5: Safety Notices

    DOCUMENT 1192 REV. B Instruction Manual L-804 Runway Guard Light, 804E-AP1 Safety Notices This equipment is normally used or connected to circuits that may employ vo ltages that are dangerous and may be fatal if accidentally contacted by operating or maintenance personnel. Extreme caution should be exercised when working with this equipment.

  • Page 6: Table Of Contents

    DOCUMENT 1192 REV. B Instruction Manual L-804 Runway Guard Light, 804E-AP1 Table of Contents Revisions ..........................ii Product Warranty ......................iii Warning Labels ........................ iv Safety Notices........................v Keep Away from Live Circuits ..................v Resuscitation ......................v Table of Contents......................vi Part Number Explanation ....................1 General Description......................2 General ........................2 Units without Control System Monitoring (6.6A) ............2...
  • Page 7 DOCUMENT 1192 REV. B Instruction Manual L-804 Runway Guard Light, 804E-AP1 Periodic Maintenance ...................... 13 General ........................13 Replacement of LED Modules ................. 13 10 Troubleshooting....................... 14 10.1 General ........................14 Problem Solving Guide – 6.6A................. 14 10.2 Problem Solving Guide – 120VAC & 24VDC ............17 10.3 10.4 Recommended Field Quick Fix ................

  • Page 8: Part Number Explanation

    DOCUMENT 1192 REV. B Instruction Manual L-804 Runway Guard Light, 804E-AP1 Part Number Explanation...

  • Page 9: General Description

    DOCUMENT 1192 REV. B Instruction Manual L-804 Runway Guard Light, 804E-AP1 General Description General The Crouse-Hinds elevated runway guard light (ERGL) is an ETL verified FAA L-804. The ERGL runway guard light is an elevated light fixture consisting of two LED modules that alternately flashes 45-50 per minute in yellow to identify taxiway holding position lines.

  • Page 10: 115-250 Vac 50/60 Hz. Voltage Unit With Monitoring And On/Off Switch (Option 2)

    DOCUMENT 1192 REV. B Instruction Manual L-804 Runway Guard Light, 804E-AP1 7.5 115-250 VAC 50/60 Hz. Voltage Unit with Monitoring and On/Off Switch (Option 2) - Mode 2 A molded female connector is provided for connection to a 5-pin L-823 style plug. The 5-pin female connector provides for connection to the 115-250 AC source, a ground lead for connection to the L-867 internal ground stud, and two leads for connecting the monitoring signal lines.

  • Page 11: Environmental

    DOCUMENT 1192 REV. B Instruction Manual L-804 Runway Guard Light, 804E-AP1 7.8 Environmental Temperature: -55º to +55ºC (-67º to +131ºF) Altitude: 0 to 10,000 feet Humidity: 0 to 100 percent Wind Loading: Up to 300 MPH 7.9 FAA Specification Unless noted, meets requirements of L-804 per FAA AC 150/5345-46 (latest version) and FAA Engineering Brief No.

  • Page 12: Figure 1 - General Dimensions

    DOCUMENT 1192 REV. B Instruction Manual L-804 Runway Guard Light, 804E-AP1 Figure 1 - General Dimensions...

  • Page 13: Installation

    DOCUMENT 1192 REV. B Instruction Manual L-804 Runway Guard Light, 804E-AP1 Installation 8.1 General Locations for L-804 elevated runway guard lights are shown in FAA AC150/5340-28 and FAA AC 120-57A. In addition, the 10-1/4 diameter B.C. steel L-867 light base should be installed per above mentioned advisory circular.

  • Page 14: 115-250Vac And 24Vdc Voltage Unit Without Monitoring

    DOCUMENT 1192 REV. B Instruction Manual L-804 Runway Guard Light, 804E-AP1 IMPORTANT: Connecting the style 6 monitoring lead to the incorrect Logitrac lead may damage IMPORTANT the L-804 unit. 8.4 115-250VAC and 24VDC Voltage Unit without Monitoring No monitoring installations have a 5-conductor L-823 plug. The connection can be extended using Crouse- Hinds part number 10060-6-ABC where “ABC”...

  • Page 15: Tools Required For L-804 Installation

    DOCUMENT 1192 REV. B Instruction Manual L-804 Runway Guard Light, 804E-AP1 The 5-contact L-823 style receptacle will connect to L-804 unit 5-pin L-823 style plug, 5-contact receptacle seats in base plate L-823 connector holder. 24VDC or 115-250VAC low intensity output without monitoring unit supplied with extension cable of 33 ft (10m), 16AWG Style 8 secondary extension cable.

  • Page 16: Vertical Adjustment

    DOCUMENT 1192 REV. B Instruction Manual L-804 Runway Guard Light, 804E-AP1 8.10 Vertical Adjustment The fixture can be aimed in elevation vertically from 0 to +20 degrees. The vertical adjustment has been factory preset at zero degrees. Remove one hairpin cotter on the adjustment pin on the post. Position the L- 804 unit to the desired vertical adjustment by aligning the appropriately marked degree hole in the post with its mating hole in the yoke.

  • Page 17: Figure 2 - Baseplate Installation Illustration

    DOCUMENT 1192 REV. B Instruction Manual L-804 Runway Guard Light, 804E-AP1 Figure 2 - Baseplate Installation Illustration...

  • Page 18: Figure 3 - Adjustment Illustration

    DOCUMENT 1192 REV. B Instruction Manual L-804 Runway Guard Light, 804E-AP1 Figure 3 - Adjustment Illustration...

  • Page 19: Figure 4 - Installation Illustration (Option 2 Only)

    DOCUMENT 1192 REV. B Instruction Manual L-804 Runway Guard Light, 804E-AP1 Figure 4 - Installation Illustration (Option 2 ONLY)

  • Page 20: Periodic Maintenance

    DOCUMENT 1192 REV. B Instruction Manual L-804 Runway Guard Light, 804E-AP1 Periodic Maintenance WARNING: Verify power is OFF and secured before accessing interior of light heads and circuit WARNING card control box. 9.1 General At least every 6 months, the L-804 unit should be checked for the following: loose hardware; tighten all loose hardware.

  • Page 21: Troubleshooting

    DOCUMENT 1192 REV. B Instruction Manual L-804 Runway Guard Light, 804E-AP1 Troubleshooting 10.1 General Work on electrical circuits should be done only by a qualified electrician with a working knowledge of airfield lighting circuits. Trouble-shooting is accomplished by means of process of elimination. It should be checked that the POWER is OFF and secured, and once one solution is tried, POWER is reapplied.

  • Page 22: Figure 5 - Power Supply Connections, P/N 21696-3 Or 21696-4

    DOCUMENT 1192 REV. B Instruction Manual L-804 Runway Guard Light, 804E-AP1 NOTICE: Applying a constant voltage greater than 50V (AC or DC) to the NOTICE input will cause damage to the power supply. Verify no wires are pinched or damaged and that the wire insulation is intact. Verify the input AC is connected to the feed thru (see Figure 7).

  • Page 23: Figure 6 - Power Supply Status Led Location

    DOCUMENT 1192 REV. B Instruction Manual L-804 Runway Guard Light, 804E-AP1 The power supply continuously monitors the status of the LED module. There is a green status LED (see Figure 6) that may be visible through the potting. A blinking LED indicates the power supply has detected a fault condition.

  • Page 24: Problem Solving Guide - 120Vac & 24Vdc

    DOCUMENT 1192 REV. B Instruction Manual L-804 Runway Guard Light, 804E-AP1 10.3 Problem Solving Guide – 120VAC & 24VDC PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION LED(s) will not For AC voltage units verify that the Input power is incorrect light on either 50637 incoming voltage is within 90-265 LED module.

  • Page 25: Recommended Field Quick Fix

    DOCUMENT 1192 REV. B Instruction Manual L-804 Runway Guard Light, 804E-AP1 PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION Failure indicator For AC voltage units verify that the Input voltage outside acceptable range. D24 Lit on 50542 incoming voltage is within 90-265 Circuit Card (AC or VAC.

  • Page 26: Figure 7 - L-804 Led Current Power Supply Diagram

    DOCUMENT 1192 REV. B Instruction Manual L-804 Runway Guard Light, 804E-AP1 Figure 7 - L-804 LED Current Power Supply Diagram...

  • Page 27: Figure 8 - L-804 Led Voltage Power Supply Diagram 120Vac

    DOCUMENT 1192 REV. B Instruction Manual L-804 Runway Guard Light, 804E-AP1 Figure 8 - L-804 LED Voltage Power Supply Diagram 120VAC...

  • Page 28: Figure 9 - L-804 Led Voltage Power Supply Diagram 24Vdc

    DOCUMENT 1192 REV. B Instruction Manual L-804 Runway Guard Light, 804E-AP1 Figure 9 - L-804 LED Voltage Power Supply Diagram 24VDC...

  • Page 29: Recommended Spare Parts (2 Year Supply)

    DOCUMENT 1192 REV. B Instruction Manual L-804 Runway Guard Light, 804E-AP1 Recommended Spare Parts (2 Year Supply) ITEM QUANTITY Spare Universal Power Supply Part No. 21696-3 1 per 5 units, 1 unit minimum (6.6A circuit). Expansion board, Part No. 50612 1 per 5 units, 1 unit minimum (6.6A circuit).

  • Page 30: Figure 10 - Parts Identification (Sheet 1 Of 3)

    DOCUMENT 1192 REV. B Instruction Manual L-804 Runway Guard Light, 804E-AP1 Figure 10 - Parts Identification (Sheet 1 of 3)

  • Page 31: Figure 11 - Parts Identification (Sheet 2 Of 3)

    DOCUMENT 1192 REV. B Instruction Manual L-804 Runway Guard Light, 804E-AP1 Figure 11 - Parts Identification (Sheet 2 of 3)

  • Page 32: Figure 12 - Parts Identification (Sheet 3 Of 3)

    DOCUMENT 1192 REV. B Instruction Manual L-804 Runway Guard Light, 804E-AP1 P/N 50278 (STANDARD UNIT & OPTION 2) P/N 50278-1 (OPTION 5) Figure 12 - Parts Identification (Sheet 3 of 3)

  • Page 33: Typical Photometric Output @6.6 Amperes, Part Number 804E-Ap1

    DOCUMENT 1192 REV. B Instruction Manual L-804 Runway Guard Light, 804E-AP1 Appendix A Typical Photometric Output @6.6 Amperes, Part Number 804E-AP1 Light Beam Orientation for Elevated Runway Guard Lights RGLs should be oriented to maximize the visibility of the light by pilots of aircraft approaching the runway holding position.

  • Page 34: 50542 Assembly Drawing (Showing Indicator Leds)

    DOCUMENT 1192 REV. B Instruction Manual L-804 Runway Guard Light, 804E-AP1 50542 Assembly Drawing (showing indicator LEDs)

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Faa l-804

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