KROHNE MAC 100 Handbook
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KROHNE MAC 100 Handbook

Multiparameter signal converter
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MAC 100
MAC 100
MAC 100
MAC 100
Multiparameter signal converter
Electronic Revision: ER 1.1.8
The documentation is only complete when used in combination with the relevant
documentation for the sensor.
© KROHNE 03/2019 - 4001956903 - MA MAC 100 R03 en
Handbook
Handbook
Handbook
Handbook

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Summary of Contents for KROHNE MAC 100

  • Page 1 MAC 100 Handbook Handbook Handbook Handbook Multiparameter signal converter Electronic Revision: ER 1.1.8 The documentation is only complete when used in combination with the relevant documentation for the sensor. © KROHNE 03/2019 - 4001956903 - MA MAC 100 R03 en...
  • Page 2 All rights reserved. It is prohibited to reproduce this documentation, or any part thereof, without the prior written authorisation of KROHNE Messtechnik GmbH. Subject to change without notice. Copyright 2019 by KROHNE Messtechnik GmbH - Ludwig-Krohne-Str. 5 - 47058 Duisburg (Germany) www.krohne.com 03/2019 - 4001956903 - MA MAC 100 R03 en...

  • Page 3: Table Of Contents

    4.9.4 Current output (active)......................29 4.9.5 Relay outputs ........................30 4.9.6 Control input ......................... 30 4.10 Electrical connection of the outputs and the input............31 4.10.1 Connecting the current outputs..................31 03/2019 - 4001956903 - MA MAC 100 R03 en www.krohne.com...
  • Page 4 7.3 Availability of services ....................73 7.4 Returning the device to the manufacturer..............73 7.4.1 General information......................73 7.4.2 Form (for copying) to accompany a returned device............74 7.5 Disposal .......................... 74 www.krohne.com 03/2019 - 4001956903 - MA MAC 100 R03 en...
  • Page 5 8.3 Dimensions and weight ....................79 8.3.1 Housing die-cast aluminium....................79 8.3.2 Housing stainless steel......................80 8.3.3 Mounting plate die-cast aluminium ..................81 8.3.4 Mounting plate stainless steel....................82 9 Notes 03/2019 - 4001956903 - MA MAC 100 R03 en www.krohne.com...

  • Page 6: Safety Instructions

    2013-11-05 1.1.2_ MA MAC 100 R01 2015-03-31 1.1.5 MA MAC 100 R01 2015-11-09 1.1.6 MA MAC 100 R02 2018-04-17 1.1.7 MA MAC 100 R02 2019-02-01 1.1.8 MA MAC 100 R03 www.krohne.com 03/2019 - 4001956903 - MA MAC 100 R03 en...

  • Page 7: Intended Use

    If the device is not used according to the operating conditions (refer to chapter "Technical data"), the intended protection could be affected. In combination with the different sensors of the OPTISENS series the MAC 100 measures analytical parameters in water and waste water applications.

  • Page 8: Safety Instructions From The Manufacturer

    The manufacturer reserves the right to alter the content of its documents, including this disclaimer in any way, at any time, for any reason, without prior notification, and will not be liable in any way for possible consequences of such changes. www.krohne.com 03/2019 - 4001956903 - MA MAC 100 R03 en...

  • Page 9: Product Liability And Warranty

    This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device. Special considerations and precautions are also described in the document, which appear in the form of icons as shown below. 03/2019 - 4001956903 - MA MAC 100 R03 en www.krohne.com...

  • Page 10: Warnings And Symbols Used

    In general, devices from the manufacturer may only be installed, commissioned, operated and maintained by properly trained and authorized personnel. This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device. www.krohne.com 03/2019 - 4001956903 - MA MAC 100 R03 en...

  • Page 11: Device Description

    Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. Figure 2-1: Standard scope of delivery 1 Signal converter 2 Product documentation 03/2019 - 4001956903 - MA MAC 100 R03 en www.krohne.com...

  • Page 12: Device Description

    The configuration of the signal converter (i.e. the number and type of sensor inputs) has to be • set in the factory and cannot be changed later. The number and type of sensor inputs is specified via the order code and visible on the • nameplate. www.krohne.com 03/2019 - 4001956903 - MA MAC 100 R03 en...
  • Page 13 1 Power 2 Current output or relay output 3 Current outputs or temperature sensor 4 Sensor input 5 Possibility to connect a functional earth (only relevant for version with 24 V) 03/2019 - 4001956903 - MA MAC 100 R03 en www.krohne.com...

  • Page 14: Sensor Input Combinations

    / ORP pH / ORP version pH / ORP conductive conductivity pH / ORP inductive conductivity / ClO pH / ORP conductive conductivity conductive conductivity inductive conductivity inductive conductivity www.krohne.com 03/2019 - 4001956903 - MA MAC 100 R03 en...

  • Page 15: Nameplate

    Data Matrix code (serial number) 6 Power supply data Number of current outputs Parameter of measuring unit 7 Order code Manufacturing date 8 Serial number Electronic revision 9 Production order 03/2019 - 4001956903 - MA MAC 100 R03 en www.krohne.com...

  • Page 16: Installation

    Do not expose the signal converter to intense vibration. • Use assembly materials and tools in compliance with the applicable occupational health and • safety directives (assembly materials and tools are not part of the scope of delivery). www.krohne.com 03/2019 - 4001956903 - MA MAC 100 R03 en...
  • Page 17 • Note the drawing above and mark all drill holes with the help of a pen, e.g. a felt pen 1. • Fasten the device securely to the wall with the help of drilling machine, plugs, screws and the mounting plate 2. 03/2019 - 4001956903 - MA MAC 100 R03 en www.krohne.com...
  • Page 18 INSTALLATION MAC 100 Wall mounting of multiple devices (Die-cast aluminium) Figure 3-2: Dimensions and distances [mm] ["] Ø6.5 Ø0.26 87.2 12.2 10.1 www.krohne.com 03/2019 - 4001956903 - MA MAC 100 R03 en...
  • Page 19 INSTALLATION MAC 100 Wall mounting of multiple devices (Stainless steel) Figure 3-3: Dimensions and distances [mm] [inch] Ø6.5 Ø0.26 10.5 13.2 10.1 03/2019 - 4001956903 - MA MAC 100 R03 en www.krohne.com...

  • Page 20: Electrical Connections

    External voltage source Maximum voltage of the external voltage source ext, max Nominal internal voltage int, nom Voltage for triggering the control input (on) Voltage for triggering the control input (off) www.krohne.com 03/2019 - 4001956903 - MA MAC 100 R03 en...

  • Page 21: Important Device-Specific Notes On Electrical Connection

    The nominal voltage of the connecting cable has to fit to the operating voltage of the device. • INFORMATION! Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives. 03/2019 - 4001956903 - MA MAC 100 R03 en www.krohne.com...

  • Page 22: Opening And Closing The Converter Housing

    • Lift the housing at the top and bottom at the same time 2. • Slide the housing cover backward 3. The housing cover is guided and held by the inside hinge; you have access to the terminal compartment now 4. www.krohne.com 03/2019 - 4001956903 - MA MAC 100 R03 en...

  • Page 23: Overview Of The Terminal Compartment

    4 Shield terminals 5 Terminals for sensor input A 6 Terminals for sensor input B 7 Possibility to connect a functional earth (only relevant for 24 V version) 8 Cable glands 03/2019 - 4001956903 - MA MAC 100 R03 en www.krohne.com...

  • Page 24: Connecting The Signal Cables

    IEC 60664 for pollution degree 2. The power supply circuits fulfil the overvoltage category III and the output circuits fulfil the overvoltage category II. Before you start to connect the power supply cables, note the following drawing with the function of the terminals: www.krohne.com 03/2019 - 4001956903 - MA MAC 100 R03 en...
  • Page 25 4 and 5. • Refasten the cover of the power supply terminal, close the converter housing and tighten all screws of the housing. 03/2019 - 4001956903 - MA MAC 100 R03 en www.krohne.com...

  • Page 26: Description And Properties Of The Outputs And The Input

    - Relays for high voltages: U = 100...230 VAC, I ≤ 4 A, max. 1000 VA resistive load • The contact circuits have to be either PELV / SELV circuits or hazardous voltage circuits. www.krohne.com 03/2019 - 4001956903 - MA MAC 100 R03 en...

  • Page 27: Control Input (Passive)

    70. There are other purposes for the usage of the control input. For detailed information refer to the function C3.5 and especially C3.5.1 in the corresponding function table. 03/2019 - 4001956903 - MA MAC 100 R03 en www.krohne.com...

  • Page 28: Connection Diagrams Of The Outputs And The Input

    ), external power supply, any connection polarity DC voltage source (U ), observe connection polarity according to connection diagrams Internal DC voltage source Controlled internal power source in the device Button, NO contact or similar www.krohne.com 03/2019 - 4001956903 - MA MAC 100 R03 en...

  • Page 29: Block Diagram

    • Note the properties of the current output. For further information refer to Current output on • page 26 Connection diagram of current output (active) Figure 4-6: Current output (active) 03/2019 - 4001956903 - MA MAC 100 R03 en www.krohne.com...

  • Page 30: Relay Outputs

    4.9.6 Control input CAUTION! To avoid damage or destruction of the device always note the properties of the control input, further information on page 27 Figure 4-8: Control input 1 Signal www.krohne.com 03/2019 - 4001956903 - MA MAC 100 R03 en...

  • Page 31: Electrical Connection Of The Outputs And The Input

    • Insert the cable into the terminal 3. • To remove the cable push the lever down with a suitable tool 4 and pull the cable out of the terminal 5. 03/2019 - 4001956903 - MA MAC 100 R03 en www.krohne.com...

  • Page 32: Connecting The Relay Outputs

    70 mA 47 nF / 260 V 47 Ω / 2 W 150 mA 100 nF / 260 V 47 Ω / 2 W 1.0 A 220 nF / 260 V www.krohne.com 03/2019 - 4001956903 - MA MAC 100 R03 en...
  • Page 33 • Pull the cover forward 3, then upward out of the clip and remove it 2 and 4. • Remove the cover of the earth terminal by pulling it upward 5. You see the 10-pin terminal block which is fitted with a connected bridge. 03/2019 - 4001956903 - MA MAC 100 R03 en www.krohne.com...
  • Page 34 • After you have connected all cables, refasten the cover of the relay outputs. • Close the converter housing and tighten all screws of the housing. (For further information Opening and closing the converter housing refer to on page 22). www.krohne.com 03/2019 - 4001956903 - MA MAC 100 R03 en...

  • Page 35: Start-Up

    Figure 5-1: Example: current value (1 channel device) The previous drawing shows the measured value of sensor input A in the upper line and the temperature reading in the lower line. 03/2019 - 4001956903 - MA MAC 100 R03 en www.krohne.com...
  • Page 36 Note that the display can only show a temperature reading if a temperature sensor is attached! If this is not the case, the maximum or minimum range of the measuring range appears in the last line. Figure 5-2: Example: current value (2 channel device) www.krohne.com 03/2019 - 4001956903 - MA MAC 100 R03 en...

  • Page 37: Operation

    1 This function allows checks with respect to custody transfer; it can be used in few situations, e.g. if the display is dis- turbed. 03/2019 - 4001956903 - MA MAC 100 R03 en www.krohne.com...

  • Page 38: Measuring Mode

    (in the following named "label") at the beginning of the lines. The labels can appear on the first measuring page as well on the second measuring page. • www.krohne.com 03/2019 - 4001956903 - MA MAC 100 R03 en...
  • Page 39 The following drawing shows an example of the first measuring page in the default setting: Figure 6-1: Example of first measuring page Pressing ↑ will bring you to the second measuring page. Pressing ↓ will bring you to the trend diagram. 03/2019 - 4001956903 - MA MAC 100 R03 en www.krohne.com...

  • Page 40: Second Measuring Page

    (on the left side the minimum, on the right side the maximum). The bar indicates the current status. Figure 6-3: Version with 2 channels Pressing ↑ will bring you to the status page. Pressing ↓ will bring you to the first measuring page. www.krohne.com 03/2019 - 4001956903 - MA MAC 100 R03 en...

  • Page 41: Status Page

    • You can reset all error messages with the help of the submenu "A5 reset errors" within the main menu "A quick setup" If the error appears again, the problem is not solved and has to be checked again. 03/2019 - 4001956903 - MA MAC 100 R03 en www.krohne.com...

  • Page 42: Trend Diagram

    The menu mode consists of four main menus with a couple of different sub-levels. Altogether there are the following levels: • Main menu level • First and second sub-menu level • Parameter level www.krohne.com 03/2019 - 4001956903 - MA MAC 100 R03 en...

  • Page 43: Navigating Through The Menus

    ("quick setup") or choose another main menu with the help of ↑ or ↓ and enter it by pressing >. You are in the submenu level. The display always looks like the drawing on the following page. 03/2019 - 4001956903 - MA MAC 100 R03 en www.krohne.com...
  • Page 44 Like the lowest menu level (i.e. the parameter or data level) some submenus also offer the possibility to make adjustments. The procedure is similar to the procedure on the parameter level, see next page. www.krohne.com 03/2019 - 4001956903 - MA MAC 100 R03 en...
  • Page 45 8 Selected menu item, in bold characters 9 Previous menu item, reachable by pressing ↑ (if "- - -" in this line indicates, this signalises the beginning of the list) 03/2019 - 4001956903 - MA MAC 100 R03 en www.krohne.com...
  • Page 46 6 Permissible value range (for numerical values) 7 Currently set value, unit or function that you can change (always appears with highlighted background) 8 Current selected parameter 9 Factory setting of parameter (non-alterable) www.krohne.com 03/2019 - 4001956903 - MA MAC 100 R03 en...

  • Page 47: Menu "Quick Setup

    The menu structure consists of four main menus. The first one is the main menu "quick setup", which groups the most important functions of the other main menus. In this way you have the possibility to configure the signal converter quickly. 03/2019 - 4001956903 - MA MAC 100 R03 en www.krohne.com...

  • Page 48: Menu Mode Structure

    Process Input B for process input B; existence of the single sub-menus depends on the hardware setting and the used sensor, refer to sensor manual for further information. ↓↑ ↓↑ ↓↑ ↓↑ www.krohne.com 03/2019 - 4001956903 - MA MAC 100 R03 en...
  • Page 49 ↓↑ ↓↑ ↓↑ ↓↑ 03/2019 - 4001956903 - MA MAC 100 R03 en www.krohne.com...
  • Page 50 C5.6 special functions C5.7 units ↓↑ ↓↑ ↓↑ ↓↑ D service: D service: D service: D service: This menu is password protected and contains functions to be used by service personnel only. www.krohne.com 03/2019 - 4001956903 - MA MAC 100 R03 en...

  • Page 51: Function Tables

    This functions allows to reset all errors that are not reset automatically (e.g. power fail or counter overflow). You can answer the question "reset?" with the following options: no (exit without reset) / yes (reset and exit the function). 03/2019 - 4001956903 - MA MAC 100 R03 en www.krohne.com...
  • Page 52 Time constant of the current output C A7...A19 The existence of the single menus depends on the hardware setting and the used sensor; refer to sensor manual for further information. www.krohne.com 03/2019 - 4001956903 - MA MAC 100 R03 en...

  • Page 53: Menu B, Test

    This menu groups several functions which allow to display the corresponding actual reading; the existence of the single sub-menus depends on the hardware setting and the used sensor, refer to sensor manual for further information. 03/2019 - 4001956903 - MA MAC 100 R03 en www.krohne.com...
  • Page 54 Gives information about the user interface of the device. B6.5 B6.5 B6.6 B6.6 B6.6 B6.6 Electronic Revision ER Reference identification number, electronic revision and production date of the device; includes all hardware and software changes. www.krohne.com 03/2019 - 4001956903 - MA MAC 100 R03 en...

  • Page 55: Menu C, Setup

    Defines the min. and max. limits (the limits defined in the previous function are exceeded linearly up to these values). Range: 0.0...21.5 mA (condition: 0.0 mA ≤ 1st value ≤ 2nd value ≤ 21.5 mA) 03/2019 - 4001956903 - MA MAC 100 R03 en www.krohne.com...
  • Page 56 "C" is generated when active, this does not include the display. • cleaning (only for OPTISYS CL 1100): cleaning procedure starts. www.krohne.com 03/2019 - 4001956903 - MA MAC 100 R03 en...
  • Page 57 R3 or limit Refer to submenus of status output or limit switch R1 (all submenus and C3.8 C3.8 switch R3 options are identical, except that they start with C3.8). 03/2019 - 4001956903 - MA MAC 100 R03 en www.krohne.com...
  • Page 58 0...xx.xx _ _ _ (format and unit depend on the measurement, see above). C5.3.4 limitation Defines the min. and max. limits. Range: -150…+150% C5.3.5 time constant Defines the min. and max. limits. Range: 000.1…100 seconds www.krohne.com 03/2019 - 4001956903 - MA MAC 100 R03 en...
  • Page 59 This function allows to define and activate a password for the access to the quick setup menu. Options: XXXX (if you enter four digits in the range of 0001...9999, then the password protection is enabled) / 0000 (password protection disabled). 03/2019 - 4001956903 - MA MAC 100 R03 en www.krohne.com...

  • Page 60: Menu D, Service

    With this factor the measurement value is multiplied to get a value in the free unit. 6.5.4 Menu D, service This menu is password protected and contains functions to be used by service personnel only. www.krohne.com 03/2019 - 4001956903 - MA MAC 100 R03 en...

  • Page 61: Functions In Detail

    "yes" (starts the simulation finally). • Choose the desired option with the help of ↑ or ↓ and press ^. If you chose "yes", the simulation starts. 03/2019 - 4001956903 - MA MAC 100 R03 en www.krohne.com...

  • Page 62: Status Log And Calibration Log

    • Unchecked boxes: they have a square without a hook to the right of them and stand for leaving events (e.g. if an application error is not longer available). Figure 6-12: Example for status log www.krohne.com 03/2019 - 4001956903 - MA MAC 100 R03 en...

  • Page 63: Error Current Of Current Output

    NAMUR current output in mA Figure 6-14: NAMUR current output in mA 1 Extended range 2 Nominal range 3 Range of lower error current 4 Range of upper error current 03/2019 - 4001956903 - MA MAC 100 R03 en www.krohne.com...

  • Page 64: Overflow Sign And Exponential Format

    It appears as a triangle pointing to the left as shown in the following drawings: Figure 6-15: Overflow, one line Figure 6-16: Overflow, two lines Figure 6-17: Overflow, three lines www.krohne.com 03/2019 - 4001956903 - MA MAC 100 R03 en...
  • Page 65 If the format of the related display line is set to "automatic" (function C5.3.6, C5.3.8 or C5.3.10), long measuring results appear in an exponential format: Figure 6-18: Exponential format, one line Figure 6-19: Exponential format, two lines Figure 6-20: Exponential format, three lines 03/2019 - 4001956903 - MA MAC 100 R03 en www.krohne.com...

  • Page 66: Save Settings

    • Choose the desired option with the help of ↑ or ↓ and press ^. The device has successfully loaded the settings from the chosen storage place. www.krohne.com 03/2019 - 4001956903 - MA MAC 100 R03 en...

  • Page 67: Passwords

    If messages of the category F F F F , F and S appear and the device is in the normal measuring • mode, a triangle in the header appears (this triangle does not appear if only information is shown). 03/2019 - 4001956903 - MA MAC 100 R03 en www.krohne.com...
  • Page 68 (standby, measured value is fixed or required specified), or the output values are partially simulated or fixed. Information, current measurement is Depends on error okay and values unrestrictedly valid. message, see table in relevant section. www.krohne.com 03/2019 - 4001956903 - MA MAC 100 R03 en...

  • Page 69: Error Category "Device Failure" (Bold "F")

    F F F F RAM/ROM error IO1 A RAM or ROM error is detected during the CRC check. F F F F RAM/ROM error IO2 03/2019 - 4001956903 - MA MAC 100 R03 en www.krohne.com...

  • Page 70: Error Category "Application Error" ( "F", Not Bold)

    Measured temperature values from sensor Temperature sensor maintenance electronic A (or B) are only conditionally necessary. usable. S slope A (or B) Slope of the sensor A (or B) Replace the sensor www.krohne.com 03/2019 - 4001956903 - MA MAC 100 R03 en...

  • Page 71: Error Category "Check Request" Or "Run Check" (C)

    If the data are usable, a dialogue is indicated in the display. I write cycles overfl. The maximum number of write cycles of the None EEPROM has been exceeded. 03/2019 - 4001956903 - MA MAC 100 R03 en www.krohne.com...

  • Page 72: Timeout Function

    60 minutes. The device automatically returns to the measuring mode (i.e. the display shows one or more measuring results). www.krohne.com 03/2019 - 4001956903 - MA MAC 100 R03 en...

  • Page 73: Service

    • such dangerous substances, to enclose a certificate with the device confirming that it is safe to handle and stating the • product used. 03/2019 - 4001956903 - MA MAC 100 R03 en www.krohne.com...

  • Page 74: Form (For Copying) To Accompany A Returned Device

    The user must dispose of the WEEE to a designated collection point for the recycling of WEEE or send them back to our local organisation or authorised representative. www.krohne.com 03/2019 - 4001956903 - MA MAC 100 R03 en...

  • Page 75: Technical Data

    Sensors For further information refer to the manual of the relevant sensor. Also note the table with the sensor input combinations on page 14. 03/2019 - 4001956903 - MA MAC 100 R03 en www.krohne.com...
  • Page 76 Note: the manufacturer strongly recommends to protect the signal converter from external heat sources such as direct sunlight as higher temperatures reduce the life cycle of all electronic components! Storage -40...+70°C / -40...+158°F www.krohne.com 03/2019 - 4001956903 - MA MAC 100 R03 en...
  • Page 77 = 200 µs, I = 22.6 A N, eff Peak Peak Cable glands 4 x M20 M20x1.5: Plastic (polyamid 6) M20 to 1/2-NPT (female): Brass M20x 1.5: Stainless steel (IP69) 03/2019 - 4001956903 - MA MAC 100 R03 en www.krohne.com...
  • Page 78 For full information of the EU directives and standards and the approved certifications, please refer to the EU declaration on the website of the manufacturer. Other approvals and standards NAMUR recommendation NE 21 and NE 43 Shock resistance IEC 60068-2-27 www.krohne.com 03/2019 - 4001956903 - MA MAC 100 R03 en...

  • Page 79: Dimensions And Weight

    Dimensions [mm] Weight [kg] Wall- 95.2 19.3 39.7 mounted version Dimensions and weights in inch and lb Dimensions [inch] Weight [lb] Wall- 9.50 6.34 3.75 10.12 0.76 1.56 1.57 mounted version 03/2019 - 4001956903 - MA MAC 100 R03 en www.krohne.com...

  • Page 80: Housing Stainless Steel

    Dimensions [mm] Weight [kg] Wall- Approx. mounted version Dimensions and weights in inch and lb Dimensions [inch] Weight [lb] Wall- 10.55 7.36 4.33 10.87 1.14 2.09 1.57 Approx. mounted version www.krohne.com 03/2019 - 4001956903 - MA MAC 100 R03 en...

  • Page 81: Mounting Plate Die-Cast Aluminium

    TECHNICAL DATA MAC 100 8.3.3 Mounting plate die-cast aluminium Figure 8-3: Dimensions mounting plate Dimensions mounting plate [mm] [inch] Ø6.5 Ø0.26 87.2 03/2019 - 4001956903 - MA MAC 100 R03 en www.krohne.com...

  • Page 82: Mounting Plate Stainless Steel

    TECHNICAL DATA MAC 100 8.3.4 Mounting plate stainless steel Figure 8-4: Dimensions mounting plate Dimensions mounting plate [mm] [inch] Ø6.5 Ø0.26 10.5 www.krohne.com 03/2019 - 4001956903 - MA MAC 100 R03 en...

  • Page 83: Notes

    NOTES MAC 100 03/2019 - 4001956903 - MA MAC 100 R03 en www.krohne.com...
  • Page 84 • Process Analysis • Services Head Office KROHNE Messtechnik GmbH Ludwig-Krohne-Str. 5 47058 Duisburg (Germany) Tel.: +49 203 301 0 Fax: +49 203 301 10389 info@krohne.com The current list of all KROHNE contacts and addresses can be found at: www.krohne.com...

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