KROHNE UFC 400 Supplementary Instructions Manual
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KROHNE UFC 400 Supplementary Instructions Manual

Signal converter for ultrasonic flowmeters
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See also: Supplementary Instructions Manual
UFC 400
UFC 400
UFC 400
UFC 400
Supplementary Instructions
Supplementary Instructions
Supplementary Instructions
Supplementary Instructions
Signal converter for ultrasonic flowmeters
Description of PROFIBUS interface
Description of PROFIBUS interface
Description of PROFIBUS interface
Description of PROFIBUS interface
PROFIBUS PA:
PROFIBUS PA:
PROFIBUS PA:
PROFIBUS PA:
PROFIBUS device with MBP Physical Interface and PA Profile 3.02 (3.0.1_ / 140430)
PROFIBUS DP:
PROFIBUS DP:
PROFIBUS DP:
PROFIBUS DP:
PROFIBUS device with RS485 Physical Interface and PA Profile 3.02 (3.0.1_ / 140430)
The documentation is only complete when used in combination with the relevant
documentation for the flow sensor.
© KROHNE 12/2015 - 4003118503 - AD UFC 400 PROFIBUS R03 en

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Summary of Contents for KROHNE UFC 400

  • Page 1 PROFIBUS device with RS485 Physical Interface and PA Profile 3.02 (3.0.1_ / 140430) The documentation is only complete when used in combination with the relevant documentation for the flow sensor. © KROHNE 12/2015 - 4003118503 - AD UFC 400 PROFIBUS R03 en...

  • Page 2: Table Of Contents

    4.3.2 Mapping of DIAGNOSIS_EXTENSION bits into DIAGNOSIS bits if "Classic Status and Diagno- sis" handling selected ........................40 4.3.3 Variable "Event groups"......................42 4.3.4 Filtering of "Single events"....................44 www.krohne.com 12/2015 - 4003118503 - AD UFC 400 PROFIBUS R03 en...
  • Page 3 5.1 Menu A, Quick Setup ...................... 45 5.2 Menu B, Test........................45 5.3 Menu C, Setup......................... 46 5.4 Menu D, Service......................50 5.5 Status messages and diagnostic information..............51 6 Notes 12/2015 - 4003118503 - AD UFC 400 PROFIBUS R03 en www.krohne.com...

  • Page 4: Safety Instructions

    The "Deactivation of the Service Parameter Lock" will be terminated at once by a PROFIBUS Coldstart / Warmstart or if the internal password timer of the signal converter elapsed. www.krohne.com 12/2015 - 4003118503 - AD UFC 400 PROFIBUS R03 en...

  • Page 5: Profibus Dp

    They are connected directly to the PROFIBUS DP network. Figure 2-1: PROFIBUS DP network 1 SPS 2 PROFIBUS DP network with max. 12 Mbit/s 3 Signal converter 4 Other devices with PROFIBUS RS485 interface 12/2015 - 4003118503 - AD UFC 400 PROFIBUS R03 en www.krohne.com...

  • Page 6: Electrical Connection For Dp Signal Converter

    TxD+/RxD+ first connection TxD-/RxD- first connection External connection with spur CAUTION! Spurs are not allowed at high data rates! I = 110 nH R1 = 390 Ω R2 = 220 Ω www.krohne.com 12/2015 - 4003118503 - AD UFC 400 PROFIBUS R03 en...
  • Page 7 R2 = 220 Ω External connection to a trunk 1 e.g. incoming data lines 2 e.g. outgoing data lines I = 110 nH R1 = 390 Ω R2 = 220 Ω 12/2015 - 4003118503 - AD UFC 400 PROFIBUS R03 en www.krohne.com...

  • Page 8: Technical Data

    2 tools Function blocks 1 x TB = Transducer Block 1 x PB = Physical Block 6 x AI = Analog Input Blocks 3 x TOT = Totalizer Function Blocks www.krohne.com 12/2015 - 4003118503 - AD UFC 400 PROFIBUS R03 en...

  • Page 9: Profibus Pa Profile Implementation

    In a PROFIBUS network this is done via cyclic communication services. From the PROFIBUS point of view the UFC 400 device is designed as a compact device with 9 slots. While the Analog Input function blocks are assigned to slot 1, 2, 6, 7, 8 and 9 the Totalizer Function Blocks are assigned to slot 3, 4 and 5.

  • Page 10: Ident. Number Selector

    The user can select the required Ident. Number by an engineering tool (e.g. DD/DTM - parameter IDENT_NUMBER_SELECTOR slot 0; index 40) or via the UFC 400 device display menu (menu item "Identification No.", C5.8.6). The following settings are supported: •...
  • Page 11 PROFIBUS DP device. All function blocks are available for cyclic data transfer. INFORMATION! If another GSD file is used in the PROFIBUS master system the cyclic data transfer cannot be established in this setting. 12/2015 - 4003118503 - AD UFC 400 PROFIBUS R03 en www.krohne.com...
  • Page 12 "Totaliser (TOT)" function block or an "Empty" block is allowed! 4. There is a choice of 7 different totaliser functions, which can be allocated to the blocks 3, 4 and/or 5. www.krohne.com 12/2015 - 4003118503 - AD UFC 400 PROFIBUS R03 en...

  • Page 13: Summary

    Profile specific Ident. Number 9741 PA039741.GSD Classic 1 This file is provided by PROFIBUS International (www.profibus.com). Take care that "Condensed Status and Diagnosis" is not supported by this file. 12/2015 - 4003118503 - AD UFC 400 PROFIBUS R03 en www.krohne.com...

  • Page 14: Baud Rate

    If the data transmission rate is changed during operation the baud rate search will not be started by the device. A new power-up or a manual interruption of the PROFIBUS communication is required to activate the baud rate search in this case. www.krohne.com 12/2015 - 4003118503 - AD UFC 400 PROFIBUS R03 en...

  • Page 15: Profibus Pa

    2AI, 1TOT PA Profile manufact. manufact. specific (Phy MBP) 3.02 Laptop / PC UFC400 (≥ 6.1) PROFIBUS DD 0102 PDM 6.x-8.x DTM ≥ Pactware UFC400 DTM 1.1.4 FDT 1.2 12/2015 - 4003118503 - AD UFC 400 PROFIBUS R03 en www.krohne.com...

  • Page 16: System Configuration Of Profibus Pa Network

    4 PROFIBUS PA segment coupler DP / PA 5 PROFIBUS PA network with 31.25 kbit/s ® 6 HART device 7 More devices with 4…20 mA 8 Analogue I/O module www.krohne.com 12/2015 - 4003118503 - AD UFC 400 PROFIBUS R03 en...

  • Page 17: Electrical Connection For Pa Signal Converter

    Refer also to the PROFIBUS PA user and installation guideline (Version 2.2, February 2003 PNO order no. 2.092). Connection to a spur Connection to a trunk 1 e.g. incoming data lines 2 e.g. outgoing data lines 12/2015 - 4003118503 - AD UFC 400 PROFIBUS R03 en www.krohne.com...

  • Page 18: Technical Data

    2 tools Function blocks 1 x TB = Transducer Block 1 x PB = Physical Block 6 x AI = Analog Input Blocks 3 x TOT = Totalizer Function Blocks www.krohne.com 12/2015 - 4003118503 - AD UFC 400 PROFIBUS R03 en...

  • Page 19: Profibus Pa Profile Implementation

    In a PROFIBUS network this is done via cyclic communication services. From the PROFIBUS point of view the UFC 400 device is designed as a compact device with 9 slots. While the Analog Input function blocks are assigned to slot 1, 2, 6, 7, 8, 9 the Totalizer Function Blocks are assigned to slot 3, 4 and 5.

  • Page 20: Ident. Number Selector

    The user can select the required Ident. Number by an engineering tool (e.g. DD/DTM - parameter IDENT_NUMBER_SELECTOR slot 0; index 40) or via the UFC 400 device display menu (menu item "Identification No.", C5.8.6). The following settings are supported: •...
  • Page 21 PROFIBUS PA device. All function blocks are available for cyclic data transfer. INFORMATION! If another GSD file is used in the PROFIBUS master system the cyclic data transfer cannot be established in this setting. 12/2015 - 4003118503 - AD UFC 400 PROFIBUS R03 en www.krohne.com...
  • Page 22 Take care that "Condensed Status and Diagnosis" is not supported by this file. INFORMATION! If another GSD file is used in the PROFIBUS master system the cyclic data transfer cannot be established in this setting. www.krohne.com 12/2015 - 4003118503 - AD UFC 400 PROFIBUS R03 en...

  • Page 23: Summary

    Profile specific Ident. Number 9741 PA139741.GSD Classic 1 This file is provided by PROFIBUS International (www.profibus.com). Take care that "Condensed Status and Diagnosis" is not supported by this file. 12/2015 - 4003118503 - AD UFC 400 PROFIBUS R03 en www.krohne.com...

  • Page 24: Commissioning / Operation

    Bit6 Bit7 Bit6 Exponent Mantissa Byte n+2 Byte n+3 Bit7 Bit7 Mantissa Mantissa Example (binary): 40 F0 00 00 (hex) = 0100 0000 1111 0000 0000 0000 0000 0000 www.krohne.com 12/2015 - 4003118503 - AD UFC 400 PROFIBUS R03 en...
  • Page 25 The parameter COND_STATUS_DIAG cannot be modified directly if cyclic data transfer is active. Nevertheless it is reset to the factory setting if a reset to default data is requested by an engineering tool. 12/2015 - 4003118503 - AD UFC 400 PROFIBUS R03 en www.krohne.com...
  • Page 26 Status = uncertain Quality Quality substatus Limits = substitute set = initial value = maintenance demanded = simulated value, start = simulated value, end = process related, no maintenance www.krohne.com 12/2015 - 4003118503 - AD UFC 400 PROFIBUS R03 en...
  • Page 27 The status should be monitored because a number will be transmitted even if the status of the measurement value is bad or uncertain. This is the only way to check the quality of the transmitted measurement values. 12/2015 - 4003118503 - AD UFC 400 PROFIBUS R03 en www.krohne.com...
  • Page 28 = last usable value = substitute-set = initial value = sensor conversion not accurate = engineering unit violation (unit not in the valid set) = sub-normal = configuration error = simulated value www.krohne.com 12/2015 - 4003118503 - AD UFC 400 PROFIBUS R03 en...
  • Page 29 The status should be monitored because a number will be transmitted even if the status of the measurement value is bad or uncertain. This is the only way to check the quality of the transmitted measurement values. 12/2015 - 4003118503 - AD UFC 400 PROFIBUS R03 en www.krohne.com...

  • Page 30: Output Data

    "0" to "1" the totalizer is reset and stopped. It will not start counting before SetTot is reset to "0" via the control system or an engineering tool. It is not reset by the PROFIBUS device. www.krohne.com 12/2015 - 4003118503 - AD UFC 400 PROFIBUS R03 en...

  • Page 31: Diagnosis

    To clear this message perform one of the following actions: • Reset Ident. Number Selector to its former setting • Stop cyclic data transfer • Restart the device 12/2015 - 4003118503 - AD UFC 400 PROFIBUS R03 en www.krohne.com...
  • Page 32 Check problem(s) / 5 - if the problem(s) cannot be fixed contact the service department of the manufacturer with an indication of the problem(s). www.krohne.com 12/2015 - 4003118503 - AD UFC 400 PROFIBUS R03 en...
  • Page 33 But still the measurement value follows the source. Check fault(s) detected / 4 - if the fault(s) cannot be cleared contact the service department of the manufacturer with an indication of the problem(s). 12/2015 - 4003118503 - AD UFC 400 PROFIBUS R03 en www.krohne.com...
  • Page 34 (status bit "F – Configuration" will be set too) F - No Device Communication No communication between basic device and PROFIBUS module / (classification fixed - not changeable) (status bit "F – Electronics" will be set too) www.krohne.com 12/2015 - 4003118503 - AD UFC 400 PROFIBUS R03 en...
  • Page 35 (for detailed information refer to chapter 6.6 "Status messages and diagnostic information" of the UFC 400 Handbook). Each "Event group" will consist of up to 32 so called "Single events". the UFC 400 Handbook). Each "Event group" will consist of up to 32 so called "Single events".
  • Page 36 COMMISSIONING / OPERATION UFC 400 Displaying "Single events" currently existing using the UFC 400 PROFIBUS DTM: Displaying "Single events" currently existing using the UFC 400 PROFIBUS DTM: Displaying "Single events" currently existing using the UFC 400 PROFIBUS DTM: Displaying "Single events" currently existing using the UFC 400 PROFIBUS DTM: Enter Menu "Device →...

  • Page 37: Mapping Of Diagnosis_Extension Bits Into Diagnosis Bits If "Condensed Status And Di- Agnosis" Handling Selected

    S_CONFIGURATION (69) S_PROCESS (68) M_SENSOR (67) M_ELECTRONICS (66) M_CONFIGURATION (65) M_PROCESS (64) F_PROC_CURRENT_INPUT (79) 1 1 1 1 S_ELECTR_IO_CONNECTION (78) S_PROC_EMPTY_PIPE (77) S_PROC_SIGNAL_LOST (76) S_PROC_SIGNAL_UNRELIABLE (75) S_CONFIG_TOTALISER (74) I_ELECTR_POWER_FAILURE (72) 12/2015 - 4003118503 - AD UFC 400 PROFIBUS R03 en www.krohne.com...
  • Page 38 X :Corresponding DIAGNOSIS bit is set to 1 if status occured Value in () is equal the Bit Number of UNIT_DIAG_BIT() of the GSD file belonging to the Ident. Number selected www.krohne.com 12/2015 - 4003118503 - AD UFC 400 PROFIBUS R03 en...
  • Page 39 "Extension available Extension available" (55) and the diagnosis event bit "Maintenance Maintenance Extension available Extension available Maintenance Maintenance alarm alarm" (40) will be set additionally. alarm alarm 12/2015 - 4003118503 - AD UFC 400 PROFIBUS R03 en www.krohne.com...

  • Page 40: Mapping Of Diagnosis_Extension Bits Into Diagnosis Bits If "Classic Status And Diagno- Sis" Handling Selected

    S_CONFIGURATION (69) S_PROCESS (68) M_SENSOR (67) M_ELECTRONICS (66) M_CONFIGURATION (65) M_PROCESS (64) F_PROC_CURRENT_INPUT (79) 1 1 1 1 S_ELECTR_IO_CONNECTION (78) S_PROC_EMPTY_PIPE (77) S_PROC_SIGNAL_LOST (76) S_PROC_SIGNAL_UNRELIABLE (75) S_CONFIG_TOTALISER (74) I_ELECTR_POWER_FAILURE (72) www.krohne.com 12/2015 - 4003118503 - AD UFC 400 PROFIBUS R03 en...
  • Page 41 X :Corresponding DIAGNOSIS bit is set to 1 if status occured Value in () is equal the Bit Number of UNIT_DIAG_BIT() of the GSD file belonging to the Ident. Number selected 12/2015 - 4003118503 - AD UFC 400 PROFIBUS R03 en www.krohne.com...

  • Page 42: Variable "Event Groups

    (24) will be set additionally. electronics electronics 4.3.3 Variable "Event groups" As already mentioned in the UFC 400 Handbook there are 7 "Event groups" available with a variable classification ("F", "S", "M", "C" or "I"): • ("I-") Electr: Power Failure • ("S-") Config_ Totalizer •...
  • Page 43 If using the Display Menu Display Menu Display Menu Display Menu of the UFC 400 please have a look at the general description of menu section C1.10.3 to C1.10.8 located at the end of this documentation. CAUTION! Only the classification of an above mentioned "Event groups" will be changeable changing the –...

  • Page 44: Filtering Of "Single Events

    Filtering of "Single events" will only be possible if using the UFC 400 PROFIBUS DTM (in conjunction with PACTware) or the UFC 400 PROFIBUS EDD (in conjunction with SIMATIC PDM).

  • Page 45: Profibus Settings

    Available if there is a PROFIBUS interface in existence; the below mentioned information will be displayed about the PROFIBUS interface: • Hardware Revision of the PROFIBUS interface used • Software Version of the PROFIBUS interface used • Date of Compilation 12/2015 - 4003118503 - AD UFC 400 PROFIBUS R03 en www.krohne.com...

  • Page 46: Menu C, Setup

    NO DIAGNOSIS EVENTS (no diagnosis events) status: GOOD - ok 1 Bit "EXTENSION_AVAILABLE" of parameter DIAGNOSIS will be set if at least one Bit of parameter "DIAGNOSIS_EXTENSION" has been set. www.krohne.com 12/2015 - 4003118503 - AD UFC 400 PROFIBUS R03 en...
  • Page 47 Totalisation is stopped during occurrence of bad status of stop totaliser: stop totaliser: incoming values. C3._.7 Information Serial no. of the I/O board, software version no. and production date of the circuit board will be displayed 12/2015 - 4003118503 - AD UFC 400 PROFIBUS R03 en www.krohne.com...
  • Page 48 C4._.4 Replacement Value Available, if the error behaviour "Replace Value" is selected. Defines the value that replaces the measured value at this function block in case of an error. www.krohne.com 12/2015 - 4003118503 - AD UFC 400 PROFIBUS R03 en...
  • Page 49 Date of Compilation (same as B3.5) C5.8.2 Diag. extension Content of the PROFIBUS diagnosis extension is displayed. C5.8.3 Diag. extension i Content of the internal diagnosis extension is displayed. 12/2015 - 4003118503 - AD UFC 400 PROFIBUS R03 en www.krohne.com...

  • Page 50: Menu D, Service

    No.). The PROFIBUS cold start will be carried out without disconnecting an already established connection to a PROFIBUS master system. Select: No (terminates this function) / Yes (PROFIBUS cold start will be carried out at once) www.krohne.com 12/2015 - 4003118503 - AD UFC 400 PROFIBUS R03 en...

  • Page 51: Status Messages And Diagnostic Information

    S Electronics Electr.Temp. Out of The electronics temperature Move electronics away from Spec measured inside the electronics process influences. Protect the housing exceeds the limits. electronics against direct sunlight. 12/2015 - 4003118503 - AD UFC 400 PROFIBUS R03 en www.krohne.com...
  • Page 52 Reset Totaliser 1 FB3 (C3.1.4). Tot 2 FB4 Threshold Tot 2 FB4 Threshold exceeded. Reset Totaliser 2 FB4 (C3.2.4) Tot 3 FB5 Threshold Tot 3 FB5 Threshold exceeded. Reset Totaliser 3 FB5 (C3.3.4) www.krohne.com 12/2015 - 4003118503 - AD UFC 400 PROFIBUS R03 en...

  • Page 53: Notes

    NOTES UFC 400 12/2015 - 4003118503 - AD UFC 400 PROFIBUS R03 en www.krohne.com...
  • Page 54 NOTES UFC 400 www.krohne.com 12/2015 - 4003118503 - AD UFC 400 PROFIBUS R03 en...
  • Page 55 NOTES UFC 400 12/2015 - 4003118503 - AD UFC 400 PROFIBUS R03 en www.krohne.com...
  • Page 56 • Process Analysis • Services Head Office KROHNE Messtechnik GmbH Ludwig-Krohne-Str. 5 47058 Duisburg (Germany) Tel.: +49 203 301 0 Fax: +49 203 301 10389 info@krohne.com The current list of all KROHNE contacts and addresses can be found at: www.krohne.com...

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