ESAB SABRE V J28 Instructions Manual

Light-duty welding and cutting outfits

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INSTRUCTIONS for
Brazing Outfit w/Tote, MC ............................. P/N 22552
Brazing Outfit w/Tote & Tanks, MC .............. P/N 22553
Brazing Outfits Include:
J28 Welding Torch ......................................... P/N QJ28
WJ-4 Welding Head ....................................... P/N QWJ-4
R-522-15-200A (MC) Acetylene Regulator ... P/N 22555
R-522-75-540 Oxygen Regulator ................. P/N 22554
Tote ................................................................ P/N 0558003632
3/16" X 12' A-A Hose ..................................... P/N 591F72
Goggles ......................................................... P/N 17862
Friction Lighter ............................................. P/N 790F34
Check Valve (Oxy) ........................................ P/N 6271725
Check Valve (FG) .......................................... P/N 6271726
If you desire to extend the range of this outfit, other welding heads (thin gauge to 3/4" thick steel) and cutting nozzles (1/8" to 3"
thick steel) are available for attachment to the QJ28 welding torch and QCA1260 cutting attachment (see tables).
J28 Welding Torch
P/N QJ28
Welding Range .......................................... Thin Gauge to 3/4-in.
Length ..................................................................................6-in.
Weight ............................................................................... 10 oz.
Torch-Hose Connections ...... Oxy (3/8" - 24RH) "A" Connection
F.G. (3/8" - 124LH) "A" Connection
Welding Nozzles ......................................................... WJ Series
These INSTRUCTIONS are for experienced operators. If you are not fully familiar with the principles of operation and safe prac-
tices for oxy-fuel gas equipment, we urge you to read our booklet "Precautions and Safe Practices for Gas Welding, Cutting and
Heating" Form 2035. Do NOT permit untrained persons to install, operate, or maintain this equipment. Do NOT attempt to install or
operate this equipment until you have read and fully understand these instructions. If you do not fully understand these instruc-
tions, contact your supplier for further information.
The welding torch handle, cutting attachment and regulators covered by these instructions are listed by Underwriter's Laboratories
only when used in combination with welding tips, cutting nozzles and parts manufactured by ESAB Welding & Cutting Products
to the specifications on file with Underwriter's Laboratories, Inc. and when they are used in the gas service for which they are
designed and listed. The use of other welding tips, nozzles and parts voids the manufacturer's warranty.
For packing purposes, the pressure-adjusting screw of the regulator may be either turned in or packed separately. If installed in
regulator, back out screw (turn counterclockwise) until it turns freely. If packed separately, install the screw in the regulator cap
and turn it in (clockwise) only one or two turns.
Be sure this information reaches the operator. You
can get extra copies through your supplier.
SABRE "V" LIGHT-DUTY
WELDING AND CUTTING OUTFITS
Table 1 - Specifications
Welding & Cutting Outfit w/Tote, MC ........... P/N 22550
Welding & Cutting Outfit w/Tote & Tanks, MC
......................................................................... P/N 22551
Welding & Cutting Outfits Include in Addition to Brazing
Outfit Items:
CA1260 Cutting Attachment ........................ P/N QCA1260
Q3-101 Series Cutting Nozzle ...................... P/N Q3-101-0
Outfits W/Tanks Include:
Tank "R" 20 cu.ft. - Oxygen ......................... P/N 22457
Tank "MC" 10 cu.ft. - Acetylene ................... P/N 22456
CA1260 Cutting Attachment (90 deg. head)
P/N QCA1260
Cutting Range using acetylene ................................1/16 to 3-in.
Length ..................................................................................8-in.
Weight ............................................................................... 12 oz.
Cutting Nozzles .................................................... 3 - 101 Series
F15-577
November, 2004

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Summary of Contents for ESAB SABRE V J28

  • Page 1 The welding torch handle, cutting attachment and regulators covered by these instructions are listed by Underwriter’s Laboratories only when used in combination with welding tips, cutting nozzles and parts manufactured by ESAB Welding & Cutting Products to the specifications on file with Underwriter’s Laboratories, Inc. and when they are used in the gas service for which they are designed and listed.
  • Page 2: Safety Precautions

    SAFETY PRECAUTIONS EQUIPMENT MAINTENANCE - Faulty or improperly maintained These Safety Precautions are for your protection. They sum- equipment, such as torches, hoses and regulators, can result marize precautionary information from the references listed in in poor work, but even more important, it can cause Additional Safety Information section.
  • Page 3: Testing For Leaks

    OPERATING INSTRUCTIONS TESTING FOR LEAKS CONNECTING Every welding and cutting outfit should be thoroughly 1. Attach regulators to the oxygen and fuel gas cyl- tested for leaks after it is first hooked up, and at regular inders. Follow all instructions supplied with your intervals thereafter.
  • Page 4: Shutting Off

    The flame now has the proper strength for any cutting repeatedly, shut off the torch. Check the ‘O’-ring seals job. With this flame, acetylene is being consumed eco- between the welding head or cutting attachment and nomically and the cutting attachment will be operating the handle, and the nozzle seats (if cutting).
  • Page 5 Tip Selection & Recommended Working Pressure of Regulators Complete Welding Nozzle Assembly - Part # QWJ Oxy-Acetylene Welding Tip Chart Oxygen Pressure Acetylene Pressure P.S.I.G. P.S.I.G. Complete Assy. Metal Thickness Tip Size Part No. Min. Max. Min. Max. QWJ-000 up to 1/32" QWJ-00 1/64"...
  • Page 6 Cutting Nozzle - Part # Q3-101 Oxy-Acetylene Cutting Nozzle Chart Oxygen Pressure Acetylene Pressure P.S.I.G. P.S.I.G. Complete Assy. Metal Thickness Tip Size Inches Part No. Min. Max. Min. Max. Q3-101-000 Q3-101-00 Q3101-0 Q3-101-1 Q3-101-2 1-1/2 Q3-101-3 2-1/2 Q3-101-4 Supplied with Sabre "V" Light-Duty Welding & Cutting Outfit.
  • Page 7: Maintenance

    MAINTENANCE For all repairs, send the apparatus to ESAB Remanufacturing Center, 411 S. Ebenezer Road, Florence, SC 29501. Improperly repaired apparatus is hazardous. Replacement - Welding Torch and Cuttting Attachment Assemblies: J28 Welding Torch - Part # QJ28 CA1260 Cutting Attachment 90° Head - Part # QCA1260...
  • Page 8 SABRE is a registered trademark of ESAB Welding & Cutting Products. F15-577 11 / 2004 Printed in U.S.A.

This manual is also suitable for:

Sabre v ca1260Qj28Qca1260

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