3. Inspect differential case (27) in the area where the
bevel side gears (5) and pinion gear shafts (6) mesh.
Replace case if machined areas are scored or if the pin
ion shaft (25) fits loosely in its bore (Fig. 38).
IMPORTANT:The ring gear (32) and pinion gear (8)
must be replaced as a matched set.
4. Inspect bevel side gears (5), pinion gear shafts (6),
pinion gear (8), and ring gear (32) for abnormal wear or
damage. Replace any gear that is worn or damaged.
Cracked, broken, missing, or chipped gear teeth are not
acceptable (Fig. 39).
IMPORTANT:If any part of a bearing needs replace
ment, both bearing cone and cup must be replaced.
5. Replace bearing cones (9, 22, or 29) and corre
sponding bearing cups (10, 23, or 30) if any of the follow
ing conditions occur (Fig. 40 and 41):
A. Spalling or pitting on roller or cone contact sur
faces. Corrosion that can not be cleaned up with
light polishing.
B. The rib face on the cone is worn back, or rollers
are worn or scored. The roller cage is cracked or
broken.
C. Peeling, gouges, or nicks inside the cup or on
rollers. Scalloping, high spots, brinelling, or burrs in
the cups.
Workman 4000 Series
BEARING
CUP
Rev. B
Page 10 – 23
Figure 38
Figure 39
Figure 40
Figure 41
Front Wheel Drive Section (4WD)
BEARING
CONE