Toro 07210 Operator's Manual

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Service manual (342 pages)

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Page 1 FORM NO. 3318-617GB Rev A OPERATOR MODEL NO. 07210—60001 AND UP MANUAL ® WORKMAN 3100 UTILITY VEHICLES To understand this product, and for safety and opti- It means CAUTION, WARNING or DANGER— mum performance, read this manual before starting personal safety instruction. Failure to comply with the engine.
Page 2: Table Of Contents
TORO also is concerned about future use of the equipment for the complete line of TORO turf care machine and of safety to the user. Therefore, this man- equipment.
Page 3: Safety
A 13. Since gasoline is highly flammable, handle it replacement manual is available by sending carefully. complete model and serial number to: The Toro Company, 8111 Lyndale Avenue South, A. Use an approved gasoline container. Minneapolis, Minnesota 55420.
Page 4: While Operating
Safety D. Fill fuel tank outdoors and to about one inch E. Turn ignition key to START. below top of tank (bottom of filler neck). Do not overfill. 18. Using the machine demands attention. Failure to operate vehicle safely may result in a accident, E.
Page 5 Maximum engine speed is 3650 rpm. To F. Block wheels if machine is on an incline. assure safety and accuracy, have an Authorized TORO Distributor check maximum engine speed MAINTENANCE with a tachometer. 22. Before servicing or making adjustments to the...
Page 6 Such use per ISO 2631 procedures. could void the product warranty of The TORO Company. This unit does not exceed a vibration level of 0.5 at the posterior based on measurements of iden- 33.
Page 7 Symbol Glossary SAFETY ALERT SYMBOL GENERAL HAZARD SAFETY CRUSHING OF WHOLE BODY, CRUSHING OF TOES OR FOOT, CRUSHING OF FINGERS OR HAND, CUTTING OF FINGERS OR HAND CUTTING OF FOOT ALERT APPLIED FROM ABOVE FORCE APPLIED FROM ABOVE FORCE APPLIED FROM SIDE STAY A SAFE DISTANCE FROM MACHINE STAY A SAFE DISTANCE FROM DRAINING STAY A SAFE DISTANCE FROM MACHINE STAY A SAFE DISTANCE FROM...
Page 8 Symbols Glossary THROWN OR FLYING OBJECTS, SEVERING OF FINGERS OR RIDING ON THIS MACHINE IS SHUT OFF ENGINE & REMOVE FACE EXPOSURE HAND, ENGINE FAN ALLOWED ONLY ON A PASS- KEY BEFORE PERFORMING ENGER SEAT & ONLY IF THE MAINTENANCE OR REPAIR WORK DRIVER'S VIEW IS NOT HINDERED MACHINE TIPPING USE CAUTION ON STEEP HILLS MACHINE TIPPING...
Page 9: Specifications
Specifications Type: 4-wheel step-through, out-front operator style, Roll Over Protection System: 2-post roll over pro- two-person vehicle. Certified to meet ANSI tection structure with shoulder restraint. Specifications B56.8-1988. Hydraulics: 4 gpm pressure balanced gear pump Engine: Kohler 4-cycle, air-cooled, 16.4 kV @ 3600 provides hydraulic flow for power steering, lift and rpm, 624 cc displacement.
Page 10 Specifications Overall Width: 147 cm (58”) with 23 inch tires Overall Length: 316 cm (124.5” without bed) 322.3 cm (127” with full bed) 338 cm (133”) with 2/3 bed in rear mounting location Height: 190.5 cm(75”) to top of the Roll Over Protection System Ground Clearance: 17.7 cm (7”) with no load...
Page 11: Before Operating
Insert the dipstick into tube and make sure it is Gasoline Models: seated fully. Remove the dipstick and check the THE TORO COMPANY STRONGLY RECOM- level of oil. If the oil level is low, remove the MENDS THE USE OF FRESH, CLEAN,...
Page 12 Before Operating every 8 hours or daily, thereafter. Capacity of the system is 7.1 l (7.5 qt). 1. Position the vehicle on a level surface. 2. Clean the area around the dipstick. 3. Unscrew the dipstick from the top of the transaxle and wipe it with a clean cloth.
Page 13: Check Tire Pressure
Before Operating 20” FRONT TIRES Figure 4 1. Brake fluid reservoir 2. Full line 138 152 CHECK WHEEL NUT TORQUE Tire pressure (Nm) 23” REAR TIRES (Standard) WARNING Failure to maintain proper torque could result in failure or loss of wheel and may result in personal injury.
Page 14 Controls Accelerator Pedal (Fig. 5)—Used to vary engine Shift Pattern and ground speed when the transmission is in gear. Depressing the pedal increases engine RPM and ground speed. Releasing it will decrease engine RPM and ground speed. IMPORTANT: Do not shift the transaxle to the reverse or forward gear unless the vehicle is standing still.
Page 15: Controls
Controls additional speeds for precise speed control. A. The vehicle must be completely stopped before shifting between High and Low range. B. Shift only on level ground. C. Depress the clutch pedal fully. D. Move the lever fully forward for High and fully rearward for Low.
Page 16 If the oil level was low, but adding oil does not cause light to go out when the engine is restarted, turn the engine off immediately and contact your local TORO distributor for assis- tance. Ignition Switch (Fig. 7)—The ignition switch, used to start and stop the engine, has three positions: OFF, RUN and START.
Page 17: Starting The Engine
Never pump the accelera- tor pedal. 2. Check all fluid levels and add the appropriate amount of Toro-specified fluids, if any are found 5. Insert the key into the ignition switch and turn it to be low.
Page 18: Stopping The Vehicle
Operating battery. • A break-in oil for the engine is not required. The original engine oil is the same type specified for IMPORTANT: Do not keep the front wheels regular oil changes. turned against the right or left stops for longer than 5 seconds.
Page 19: Operating
Operating cle and not designed for use on roadways. Avoid driving when it is dark, especially in unfamil- iar areas. If you must drive when it is dark, be sure The vehicle has special tires, low-gear ratios, a lock- to drive cautiously, use the head lights, and even ing differential, and other features that give it extra consider adding additional lights.
Page 20 Sudden speed change can initiate tipover. and your passenger. Gross vehicle weight has a major impact on your ability to stop and/or turn. Heavier loads and heavier The TORO WORKMAN ® is equipped with a roll attachments make a vehicle harder to stop or turn.
Page 21 Operating vided. In case of tipover Tipover can occur if the truck is improp- Don’t jump erly operated. Injury or death could result. HILLS Use extra care when on hills. Never go on hills that are extremely steep. Stopping while going down a hill will take longer than on level ground.
Page 22 Operating sure it is secured. as bricks, fertilizer or landscape timbers, stack higher in the box. • Mounting wheel weights to rear wheels. The height and weight of the load has a significant • Adding liquid ballast (calcium chloride) influence on tip overs. The higher a load is stacked, to rear tires.
Page 23: Transporting The Vehicle
This can help when you have heavy loads to In case of emergency, the vehicle can be towed for a short distance. However, Toro does not recommend haul on wet turf or slippery areas, going up hills and this as a standard procedure.
Page 24 Operating kg. Always load a trailer with 60% of the cargo weight in the front of the trailer. This places approx- imately 10% (90 kg max.) of the Gross Trailer Weight (GTW) on the tow hitch of the vehicle. When towing either standard tongue or 5th wheel trailers having a Gross Trailer Weight (GTW) in excess of 900 kg, use either a chassis mounted draw bar hitch (rated for 1590 kg.
Page 25: Daily Maintenance Procedures
Maintenance Daily Maintenance Procedures Check the following items daily • Safety interlock operation • Service & park brake operation • Clutch and shifter operation • Fuel level • Engine oil level • Transaxle oil level • Brake fluid level • Air filter prefilter •...
Page 26: Maintenance
Maintenance WORKMAN 3100 QUICK REFERENCE AID Check/Service 1. Engine oil level Tire pressure—maximum 1,4 kg/cm 2. Engine oil drain front 1,3 kg/cm rear (24" tire) 3. Transaxle/Hydraulic oil level (dipstick) Fuses (Lights 10 A, ignition 7,5 A, dash accessories 7,5 A) 4.
Page 27: Maintenance Schedule
Maintenance Maintenance Schedule Minimum Recommended Maintenance Intervals Maintenance Procedure Maintenance Interval& Service Check battery fluid level Every Every Every Every Every 50 Check battery cable connections hours Lubricate engine prefilter hours hours hours hours Change engine oil and filter Lubricate all grease fittings Remove engine shrouds, clean fins Inspect the condition and wear of tires Inspect cooling system hoses...
Page 28 Maintenance GREASING BEARINGS AND BUSHINGS The vehicle has (33) grease fittings that must be lubricated regularly with No. 2 General Purpose Lithium Base Grease. If the machine is operated under normal conditions, lubricate all bearings and bushings after every 100 hours of operation. More frequent lubrication is required if used for heavy duty vehicle operations.
Page 29 Maintenance IMPORTANT Heavy Duty Operation If the vehicle is subjected to conditions listed below, maintenance should be performed twice as frequently. • Desert operation • Cold climate operation (below 32° F) • Trailer or 5th wheel towing • Frequent operation on dusty roads •...
Page 30: Jacking The Vehicle
Maintenance 5. Always install or remove bed support from out- rear it is under the axle tube. side of bed. 4. When jacking up front of the vehicle, always 6. Do not try to lower bed with bed safety support place a 50 x 100mm block (or similar material) on cylinder.
Page 31 Maintenance Figure 21 Figure 24 1. Pre-cleaner 1. Pump belt 2. Paper element Figure 25 Figure 22 CHANGING THE TRANSAXLE/ 1. Engine oil drain plug 2. Engine oil filter HYDRAULIC FLUID Change the transaxle hydraulic fluid, filter and clean the strainer every 600 hours. Figure 23 1.
Page 32 Maintenance Center-to-Center Distance Figure 29 Figure 27 2. To adjust, loosen jam nuts at both ends of tie 1. Hydraulic filter 2. Gasket rod. Figure 30 1. Tie rod 3. Rotate tie rod to move front of tire inward or Figure 28 outward.
Page 33: Jump Starting Procedure
Maintenance tem. They are located under right side of dash panel. 2. Connect a jumper cable between the positive posts of the two batteries. The positive post may FUSES be identified by a “+” sign on top of battery OPEN —...
Page 34 To order replacement parts from an authorized TORO Distributor, supply the following information: 1. Model and serial numbers. 2. Part number, description, and quantity of parts desired.

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Toro 07210 Operator's Manual

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