Table of Contents
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To understand this product, and for safety and opti-
mum performance, read this manual before starting
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DANGER—personal safety instruction.
Failure to comply with the instruction
may result in personal injury.
MODEL NO. 07205—60001 AND UP
MODEL NO. 07206—60001 AND UP
MODEL NO. 07215—60001 AND UP
®
WORKMAN 3300-D AND 4300-D
© The TORO Company, 1997
FORM NO. 3318-415 GB Rev A
UTILITY VEHICLES
OPERATOR
MANUAL
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Table of Contents
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Summary of Contents for Toro 07205
- Page 1 FORM NO. 3318-415 GB Rev A MODEL NO. 07205—60001 AND UP OPERATOR MODEL NO. 07206—60001 AND UP MANUAL MODEL NO. 07215—60001 AND UP ® WORKMAN 3300-D AND 4300-D UTILITY VEHICLES To understand this product, and for safety and opti- mum performance, read this manual before starting the engine.
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Page 2: Table Of Contents
TORO turf care TORO also is concerned about future use of the equipment. Keep your TORO all TORO. Buy gen- machine and of safety to the user. -
Page 3: Safety
A something is wrong, stop using vehicle. Make replacement manual is available by sending sure problem is corrected before vehicle or complete model and serial number to: The Toro attachment is operated again. Company, 8111 Lyndale Avenue South,... -
Page 4: While Operating
Safety 13. Since gasoline is highly flammable, handle it A. Sit on operator’s seat and engage the parking brake. carefully. A. Use an approved gasoline container. B. Disengage PTO (if so equipped) and return the hand throttle lever to OFF position (if so B. - Page 5 Safety F. Avoid sudden stops and starts. Do not go 21. Before getting off the seat: from reverse to forward or forward to A. Stop movement of the machine. reverse without first coming to a complete stop. B. Lower bed. G.
- Page 6 Altering this vehicle in any manner may affect the vehicle’s operation, performance, durability or its use may result in injury or death. Such use could void the product warranty of The TORO Company. 33. This vehicle should not be modified without the TORO Company’s authorization.
- Page 7 Symbol Glossary SAFETY ALERT SYMBOL GENERAL HAZARD SAFETY CRUSHING OF WHOLE BODY, CRUSHING OF TOES OR FOOT, CRUSHING OF FINGERS OR HAND, CUTTING OF FINGERS OR HAND CUTTING OF FOOT ALERT APPLIED FROM ABOVE FORCE APPLIED FROM ABOVE FORCE APPLIED FROM SIDE STAY A SAFE DISTANCE FROM MACHINE STAY A SAFE DISTANCE FROM DRAINING STAY A SAFE DISTANCE FROM MACHINE STAY A SAFE DISTANCE FROM...
- Page 8 Symbols Glossary THROWN OR FLYING OBJECTS, SEVERING OF FINGERS OR RIDING ON THIS MACHINE IS SHUT OFF ENGINE & REMOVE FACE EXPOSURE HAND, ENGINE FAN ALLOWED ONLY ON A PASS- KEY BEFORE PERFORMING ENGER SEAT & ONLY IF THE MAINTENANCE OR REPAIR WORK DRIVER'S VIEW IS NOT HINDERED MACHINE TIPPING USE CAUTION ON STEEP HILLS MACHINE TIPPING...
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Page 9: Specifications
Specifications Type: 4-wheel step-through, out-front operator style, Tires: two-person vehicle. Certified to meet ANSI Specifications B56.8-1988. Front tires: 50.8 x 25.4 cm (20” x 10”)-10, 4-ply rat- ing, rib tread. Engine: Mitsubishi three-cylinder, liquid-cooled, counterbalanced, diesel engine. Rated at 17 kW (23 Rear tires: 61 x 38 cm (24"... - Page 10 Specifications Ground Speed: Forward Speeds with 61 cm (24”) Tires- High range: 12.2/18.5.9/1.9 kmh (7.6/11.5/19.8 mph) Low range: 4.7/7.2/12.4 kmh (2.9/4.5/7.7 mph) Reverse Speeds with 61 cm (24”) Tires- High range: 11.6 kmh (7.2 mph) Low range: 4.5 kmh (2.8 mph) General Specifications (approx.): Base Weight: Dry w/o flatbed 522.5 kg (1400 lbs.) 2-wd...
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Page 11: Before Operating
Before Operating CHECK CRANKCASE OIL oil slowly and check the level often during this process. DO NOT OVERFILL. The engine is shipped with oil in the crankcase; how- IMPORTANT: Check the level of oil every 8 ever, the level of oil must be checked before and operating hours or daily. - Page 12 Before Operating Check the level of coolant at beginning of each day before starting the engine. 1. Park the machine on a level surface. 2. Check coolant level. Coolant should be up to the COLD line on the reserve tank when the engine is cold.
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Page 13: Check Tire Pressure
Before Operating 2. Clean the area around the dipstick. 3. Unscrew the dipstick from the top of the transaxle and wipe it with a clean cloth. Figure 6 1. Front differential 2. Fill plug 3. Drain plug Figure 5 CHECK WHEEL NUT TORQUE 1. - Page 14 Before Operating lowing charts to determine correct tire pressures for 20” FRONT TIRES tire size and payload of vehicle. CHECK BRAKE FLUID The brake fluid reservoir is shipped from the factory filled with brake fluid. Check the level before the engine is first started and every 8 hours or daily, thereafter.
- Page 15 Controls Accelerator Pedal (Fig. 8)—Used to vary engine Shift Pattern and ground speed when the transmission is in gear. Depressing the pedal increases engine RPM and ground speed. Releasing it will decrease engine RPM and ground speed. IMPORTANT: Do not shift the transaxle to the reverse or forward gear unless the vehicle is standing still.
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Page 16: Controls
TORO distributor for assis- tance. Passenger Hand Hold (Fig. 9)—On the left side of... - Page 17 Controls To check warning light operation: 1. Apply the parking brake. 2. Turn the ignition key to “ON”, but do not start the engine. The charge indicator and oil pressure lights should glow. If any light does not func- tion, either a bulb is burned out or there is a mal- function in the system which must be repaired.
- Page 18 Controls Tachometer (optional-not shown)—Indicates engine RPM. Gear selection graphics indicate speed. Remote Hydraulic Lever (optional-not shown)— Controls hydraulic flow to optional quick rear cou- plers.
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Page 19: Operating
3. Move the shift lever to NEUTRAL and depress the clutch pedal. 2. Check all fluid levels and add the appropriate amount of Toro-specified fluids, if any are found 4. When the temperature is below 15° C, push the to be low. -
Page 20: Stopping The Vehicle
Operating depress the clutch pedal, move gear shift lever to the next gear and release the clutch pedal while depressing the accelerator pedal. Repeat this procedure until desired speed is attained. Stop the vehicle before shifting to reverse and for- ward. - Page 21 Operating NEW VEHICLE BREAK-IN depressed or PTO (if so equipped) is disengaged. To verify the clutch interlock switch Your Workman is ready for work. To provide top operation: performance and long vehicle life, follow these guidelines for the first 100 operating hours. 1.
- Page 22 Operating Many factors contribute to accidents. You have con- SPEED trol over several of the most important. Your actions, such as driving too fast for conditions, braking too Speed is one of the most important variables leading fast, turning too sharp, and combinations of these, to accidents.
- Page 23 Shift to a lower gear before starting down a hill. Sudden speed change can initiate tipover. TIPOVERS Use extra care when on hills. Never go on hills that The TORO WORKMAN ® is equipped with a roll are extremely steep. Stopping while going down a bar, hip restraints, shoulder restraints and hand hold.
- Page 24 Operating In case of tipover Don’t jump Tipover can occur if the truck is improp- erly operated. Injury or death could result. down the hill more safely. Reduce the weight of the load if it is a steep hill or if the load has high center of gravity.
- Page 25 Operating in various combinations that allow for maximum front wheels and this will reduce steering traction. capacity and versatility. The full-sized box is 1.4m With the load all the way to the back, the front wide by 1.64 m long and can hold up to 900 kg of wheels can even come off of the ground when going evenly distributed cargo.
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Page 26: Transporting The Vehicle
In case of emergency, the vehicle can be towed for a Several types of tow hitches are available for the short distance. However, Toro does not recommend this as a standard procedure. Workman, depending on your application. Contact... - Page 27 Operating Instructions When equipped with a tow hitch bolted onto rear axle tube, your Workman can tow trailers or attach- ments with a Gross Trailer Weight (GTW) up to 680 kg. Always load a trailer with 60% of the cargo weight in the front of the trailer.
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Page 28: Maintenance
Maintenance Daily Maintenance Procedures Check the following items daily • Safety Interlock operation • Service & park brake operation • Fuel level • Accelerator operation • Clutch & shifter operation • Engine oil level • Transaxle oil level • Cooling system fluid level •... - Page 29 Maintenance WORKMAN 4300-D QUICK REFERENCE AID Check/Service 1. Engine oil level Fuel filter 2. Engine oil drain Battery 3. Transaxle/Hydraulic oil level (dipstick) Tire pressure—maximum 1,4 kg/cm front 4. Belts (Governor, water pump 1,3 kg/cm rear (24" tire) hydraulic pump) Fuses (Lights 10 A, ignition 7,5 A, dash 5.
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Page 30: Maintenance Schedule
Maintenance Maintenance Schedule Minimum Recommended Maintenance Intervals Maintenance Procedure Maintenance Interval& Service Check battery fluid level/ Every Every Every Every Every 50 cable connections hours ‡Change engine oil and filter hours hours hours hours Lubricate all grease fittings Inspect the condition and wear of the tires Change engine oil and filter Inspect cooling system hoses Check cable adjustments... - Page 31 Maintenance GREASING BEARINGS AND BUSHINGS WARNING Before servicing or making adjustments to the machine, stop the engine, set the parking brake and remove key from the ignition switch. Any load material must be removed from bed or other attach- ment before working under raised bed. Never work under a raised bed without positioning safety support on a fully installed cylinder rod.
- Page 32 Maintenance Figure 19 Figure 21 Figure 20 Figure 22 IMPORTANT • After extended operation in mud, sand, water or similar dirty conditions, have your brakes inspected and cleaned and drive axle joints Heavy Duty Operation greased as soon as possible. This will prevent any abrasive material from causing excessive If the vehicle is subjected to conditions listed below, wear.
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Page 33: Jacking The Vehicle
Maintenance rest support channel. CAUTION 5. Always install or remove bed support from out- Only qualified and authorized personnel shall be side of bed. permitted to maintain, repair, adjust or inspect the vehicle. 6. Do not try to lower bed with bed safety support on cylinder. - Page 34 Maintenance 3. The jacking point at the front of the vehicle is under the front center frame support and at the rear it is under the axle tube. 4. When jacking up front of the vehicle, always place a 50 x 100mm block (or similar material) between the jack and vehicle frame.
- Page 35 Maintenance Locations For Selected Maintenance Procedures Figure 30 1. Fuel filter/water Separator 2. Fuel pump Figure 27 1. Dust Cup & Baffle 2. Filter Element 3. Air Cleaner Body Figure 31 1. Drain Plug 2. Filter Canister Figure 28 1. Engine Oil Drain Plug Figure 32 1.
- Page 36 Maintenance Figure 36 Figure 33 1. Hydraulic Filter 1. Radiator screen cover 2. Gasket 2. Clean out door Figure 37 Figure 34 1. Front differential 1. Radiator cap 2. Fill/check plug 2. Reserve tank cap 3. Drain plug Figure 38 Figure 35 1.
- Page 37 Maintenance FRONT WHEEL TOE-IN EMERGENCY BOX RAISING (without starting the engine) After every 400 operating hours or annually, check front wheel toe-in. The box can be raised in an emergency by cranking starter and holding lift lever. Run starter for 15 sec- 1.
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Page 38: Jump Starting Procedure
To order replacement parts from an authorized TORO Distributor, supply the following information: 1. Model and serial numbers. 2. Part number, description, and quantity of parts desired. Figure 42 1.