Omron FH-1050-0 Series Instruction Sheet

FH-1050
FH-3050
FH-1050- 0
FH-3050- 0
Image Processing System
INSTRUCTION SHEET
Thank you for selecting OMRON product. This sheet pri-
marily describes precautions required in installing and
operating the product.
Before operating the product, read the sheet thoroughly to
acquire sufficient knowledge of the product. For your con-
venience, keep the sheet at your disposal.
TRACEABILITY INFORMATION:
Importer in EU Manufacturer
Omron Europe B.V. Omron Corporation,
Wegalaan 67-69
Shiokoji Horikawa, Shimogyo-ku,
2132 JD Hoofddorp, Kyoto, 600-8530 JAPAN
The Netherlands
9607479-9B
2013-2015
Meanings of Signal Words
●Symbols and the meanings for safety precautions
described in this manual.
In order for the product to be used safely, the following
indications are used in this book to draw your attention to
the cautions. The cautions with the indications describe
the important contents for safety.
Indicates a potentially hazardous
situation which, if not avoided, will
result in minor or moderate injury, or
WARNING
may result in serious injury or death.
Additionally there may be significant
property damage.
Indicates a potentially hazardous
situation which, if not avoided, may
CAUTION
result in minor or moderate injury or in
property damage.
Meanings of Alert Symbols
The following alert symbols are used in this manual.
Indicates general prohibitions for which there is
no specific symbol.
Indicates the possibility of electric shock under
specific conditions.
Indicates the possibility of explosion under
specific conditions.
Indicates the possibility of laser radiation.
Indicates the possibility of injury by high
temperature under specific conditions.
Alert statements in this Manual
The following alert statements apply to the products in this
manual. Each alert statement also appears at the locations
needed in this manual to attract your attention.
WARNING
This product must be used according to the
instruction manual. Failure to observe this may
result in impairment of functions and
performance of the product.
This product is not designed or rated for
ensuring safety of persons. Do not use it for
such purposes.
Never connect the AC power supply with this
product. When the AC power supply is
connected, it causes the electric shock and a fire.
A lithium battery is built into the Sensor Controller
and may occasionally combust, explode, or burn if
not treated properly. Dispose of the Sensor Controller
as industrial waste, and never disassemble, apply
pressure that would deform, heat to 100℃ or higher,
or incinerate the Sensor Controller.
Since camera that can be connected with this
product emits a visible light that may have an
adverse effect on the eyes, do not stare directly
into the light emitted from the LED. If a specular
object is used, take care not to allow reflected
light enter your eyes.
Do not touch the terminals while the power supply
is ON. Doing so may result in electrical shock.
Please take external safety measures so that the
system as a whole should be on the safe side
even if a failure of a Sensor Controller or an error
due to an external factor occurred.An abnormal
operation may result in serious accident.
Please take fail-safe measures on your side in
preparation for an abnormal signal due to signal
conductor disconnection and/or momentary
power interruption.An abnormal operation may
result in a serious accident.
CAUTION
Danger of burns. Do not touch the case while the
LED is ON or just after power is turned OFF,
since it remains extremely hot.
Precautions for Safe Use
●Installation Environment
Do not use the product in areas where flammable or explosive
gases are present.
Install the product so that air can flow freely through its cooling vents.
Clean the vent hole and discharge opening to prevent dust or
particles from blocking them. Blocked cooling vents or discharge
opening of the fan increasing heat inside, causing malfunction of
the product.
Do not install the product close to high-voltage devices and power
devices in order to secure the safety of operation and
maintenance.
Make sure to tighten all installation screws securely.
●Power Supply and Wiring
Make sure to use the product with the power supply voltage
specified by this manual.
Use the specified wire size (AWG10 to 16).
Keep the power supply wires as short as possible (Max.2m).
Use a DC power supply with safety measures against high-voltage
spikes(safety extra low-voltage circuits on the secondary side).
supply.
- Is the voltage and polarity of the power supply correct? (24VDC)
- Is not the load of the output signal short-circuited?
- Is the load current of the output signal appropriate?
- Is not the mistake found in wiring?
- Is the voltage and polarity of the encoder power(ENC0 VDD /
ENC0 GND / ENC1 VDD / ENC1 GND) supply ? (5VDC)
●Ground
The power supply circuit of the FH Sensor Controller is insulated
from the internal circuit.
Be sure to use a base to install the camera connected with the FH
Sensor Controller. Since the exclosure of the camera main body
made of metals is short-circuited with the internal circuit, the
internal circuit might be short-circuited with FG if no base is used,
so that failures or malfunctions may be caused.
less).
Keep the ground line as short as possible by setting the grounding
point as close as possible.
Ground the FH Sensor Controller independently. If sharing the
ground line with other devices or connecting it with a building
beam, the Sensor Controller might be adversely effected.
Check wiring again before turning on the FH Sensor Controller.
when the FH Sensor Controllers are connected to the
FH-SC12/FH-SM12 (12 megapixels).
Doing so may cause a short circuit of the internal circuit,
resulting in a malfunction.
when the FH Sensor Controllers are connected to the FH-MT12
with a USB cable. Doing so may cause a short circuit of the
internal circuit, resulting in a malfunction.
●Other
Use only the camera and cables designed specifically for the
product. Use of other products may result in malfunction or damage
of the product.
・Please insert DVI-I connector perpendicularly so that the connector
resin part and pin are not rubbing against each other. Damaged pin
may cause contact failure due to generation and invasion of resin
powder.
Always turn OFF the power of the FH Sensor Controller and
peripheral devices before connecting or disconnecting a camera or
cable. Connecting the cable with power supplied may result in
damage of the camera or peripheral devices.
For the cable that is flexed repeatedly, use the robotic cable type
(Bend resistant camera cable) to prevent damages.
Do not apply torsion stress to the cable. It may damage the cable.
Secure the minimum bending radius of the cable. Otherwise the
cable may be damaged.
Do not attempt to dismantle, repair, or modify the product.
Should you notice any abnormalities, immediately stop use, turn
OFF the power supply, and contact your OMRON representative.
The FH Sensor Controller and camera case are hot while power is
supplied or directly after the FH Sensor Controller is turned off. Do
not touch the case.
Be sure to dispose of the product as industrial waste.
Do not drop, impose excessive vibration or shock on the product.
Doing so may result in malfunction or burning.
Since a lithium battery is incorporated, there is a rare case when
you are seriously injured due to firing or blowout.
・Fail-safe measures, external to this system, should be in place to
ensure safety when using Sensor Controller measurement results
to control the movement of a robot and conveyor, or stage.
●Regulations of KC marking
Precautions for Correct Use
●Installation and Storage Sites
Install and store the product in a location that meets the following
conditions:
Surrounding temperature of 0 to 50℃ ℃ in storage)
No rapid changes in temperature (place where dew does not form)
Relative humidity of between 35 to 85 %
No presence of corrosive or flammable gases
Place free of dust, salts and iron particles
Place free of vibration and shock
Place out of direct sunlight
Place where it will not come into contact with water, oils or
chemicals
●Orientation of Product
To keep proper ventilation, install the main unit only in the
direction below so that the ventilation holes are not blocked.
Do not install in this orientation.
●Ambient Temperature
To keep proper air flow, keep the top of the FH Sensor Controller
50mm or more apart from other devices. Install the FH Sensor
Controller with a clearance of 30mm on the right and left side, and
15mm for rear planes. The clearance is required for installing
multiple units side-by-side.
Clearance is not required for the side mounting.
Do not install the product immediately above significant heat
sources, such as heaters, transformers, or large-capacity resistors.
Do not let the ambient temperature exceed 50℃(122°F).
Provide a forced-air fan cooling or air conditioning if the ambient
temperature is near 50℃(122°F) so that the
ambient temperature never exceeds 50℃(122°F).
●Noise Resistance
Do not install the product in a cabinet containing high-voltage
equipment.
Do not install the product within 200 mm of power cables.
●Component Installation and Handling
Touching Signal Lines
To prevent damage from static electricity, use a wrist strap or
another device for preventing electrostatic discharges when
touching terminals or signal lines in connectors.
Handling a USB Memory/SD memory card
To remove a USB memory or SD memory card, make sure that
data is not being read or written to it.
For USB memory, the LED flashes while data is being read or
written, so make sure that it is lit steadily before removing the
memory.
For SD memory card, the SD BUSY LED flashes while data is
being read or written, so make sure that it is turned OFF before
removing the memory.
When you insert the SD memory card, please do not insert in the
reverse, do not insert at an angle and do not insert while twisting.
Turning OFF the Power
Do not turn OFF the power while a message is being displayed
indicating that processing is being performed. Data in memory will
be corrupted, and the product may not operate correctly the next
time it is started.
●Maintenance
inspections. Electrical shock can result from attempting safety
inspections with the power turned ON.
Clean the lens with a lens-cleaning cloth or air brush.
Lightly wipe off dirt with a soft cloth.
Dirt on the image element must be removed using an air brush.
Do not use thinners or benzene.
●Communication with High-order Device
After confirming that this product is started up, communicate with
the high-order device. When this product has started up, an
indefinite signal may be output from the high-order interface. To
avoid this problem, clear the receiving buffer of your device at initial
operations.
●Fail-Safe Measures
If you wish to operate a stage and/or a robot using a measurement
result from a FH Sensor Controller(e.g. axis movement amount
output based on calibration/alignment measurement),always take
safety measures so that the measurement result should be
checked by the stage/robot if it is within the range of movement of
the stage/robot before operation.
and branches of the FH Sensor Controller to configure a check
flow such as "data should not be externally provided if the data
is in a range from-XXXXX to XXXXX "based on the stage/robot' s
range of movement.
●In case of connecting the sensor controller and monitor with a
switcher and splitter:
・Do not use devices that may require re-recognition of the
monitor by the sensor controller. Re-recognizing the monitor
during switch may slow the inspection speed down.
■Basic Configuration
* Items indicated with an asterisk are dedicated items, and cannot be substituted.
*
Sensor controller
The Sensor Controller performs the image processing
specified by the user settings and outputs the measurement
results.
Camera 2ch type Camera 4ch type
FH-3050 FH-3050-10
FH-1050 FH-1050-10
or
*
LCD monitor
Use the monitor to check images and
display the condition-setting menus.
FZ-M08(8.4inch)
*
Monitor cable
FFH-VMDA
(2m, 5m, 10m, min. bending radius 36mm)
Peripheral Device
Switcher
*
In case of switching multiple of sensor
controllers with a single monitor or
touch panel monitor, please make sure
to use an appropriate product.
Recommended model
by OMRON: FZ-DU
■ Component Names and Functions
LED name
POWER LED
ERROR LED
RUN LED
ACCESS LED
SD POWER LED
SD BUSY LED
EtherCAT RUN LED
EtherCAT LINK/ACT IN LED
EtherCAT LINK/ACT OUT LED
EtherCAT ERR LED
Ethernet NET RUN1 LED
Ethernet NET LINK/ACK1 LED
Ethernet NET RUN2 LED
Ethernet NET LINK/ACK2 LED
Connector name
A
SD memory card installation connector Install the SD memory card.
B
Ethernet connector
conducting
C
USB connector
D
RS-232C connector
E
Monitor connector
F
I/O(Parallel) connector(control lines, data lines) Connect the controller to external devices such as a sync sensor and PLC.
G
EtherCAT address setup volume
H
EtherCAT communication connector (IN)
I
EtherCAT communication connector (OUT) Connect the opposed EtherCAT device.
J
Encoder connector
K
Camera connector
L
Power supply terminal connector
*
Camera cable
FZ-VS3(2m,3m,5m,10m,min.bending radius: 69mm)
Bend resistant Camera cable
Camera 8ch type FZ-VSB3(2m,3m,5m,10m,min.bending radius: 69mm)
Right-angle Camera cable
FH-3050-20
FZ-VSL3(2m,3m,5m,10m,min.bending radius: 69mm)
FH-1050-20
Bend resistant Right-angle Camera cabe
FZ-VSLB3(2m,3m,5m,10m,min.bending radius: 69mm)
Long-distance Camera cable
FZ-VS4(15m,min.bending radius: 78mm)
Long-distance Right-angle Camera cable
FZ-VSL4(15m,min.bending radius: 78mm)
＊
Touch panel monitor
Use the monitor to check images and
display the condition-setting menus.
FH-MT12 （ 12.1inch）
＊
Monitor cable
FH-VMDA(2m, 5m, 10m, min. bending radius 36mm)
＊
Touch panel cable
FH-VUAB
（USB type, 2m, 5m, min. bending radius: 25mm）
XW2Z-□□□PP-1
（RS-232Ctype, 2m, 5m, 10m min. bending radius: 59mm）
USB memory SD memory card
*
*
FZ-MEM2G HMC-SD291
FZ-MEM8G HMC-SD491
Description
Lit while power is ON.
Lit when an error has occurred.
Lit while the layout turned on output setting is displayed.
Blinks while the internal nonvolatile memory is accessed.
Lit while power is supplied to the SD memory card and the card is usable.
Blinks while the SD memory card is accessed.
Lit while EtherCAT communications are usable.
Lit when connected with an EtherCAT device, and blinks while performing communications.
Lit when connected with an EtherCAT device, and blinks while performing communications.
Lit when EtherCAT communications have become abnormal.
Lit while Ethernet communications are usable.
Lit when connected with an Ethernet device, and blinks while performing communications.
Lit when Ethernet communications are usable.
Lit when connected with an Ethernet device, and blinks while performing communications.
A
B
C
D
E
F
Description
Do not plug or unplug the SD memory card during measurement
operation. Otherwise measurement time may be affected or data may be destroyed.
Connect an Ethernet device.
Camera 2ch type Camera 4ch / 8ch type
Upper port :
Ethernet port
Lower port :
Ethernet port and Ethernet port and
EtherNet/IP port are EtherNet/IP port are
sharing use. sharing use.
Connect a USB device. Do not plug or unplug it during measurement and accessing
USB device. Measurement time might be affected otherwise.
Connect an external device such as a PLC.
Connect a monitor.
Used to set a station address ( 00 to 99) as an EtherCAT communication device.
Connect the opposed EtherCAT device.
Connect an encoder.
Connect cameras.
Connect a DC power supply. Wire the FH Sensor Controller independently on other devices.
Wire the ground line. Be sure to ground the FH Sensor Controller alone. Perform wiring using
the attached terminal block connector (FH-XCN) as referring to the description of wiring that connector.
Camera cable
*
Camera
Detects workpieces as images.
Standalone camera
FZ-SC/FZ-S/
FZ-SC2M/FZ-S2M/
FZ-SFC/FZ-SF/
FZ-SPC/FZ-SP/
FZ-SHC/FZ-SH/
FH-SC/FH-SM/
FH-SC02/FH-SM02/
FH-SC04/FH-SM04/
FZ-SC5M2/FZ-S5M2/
FH-SC12/FH-SM12
Intelligent compact camera
FZ-SQ010F/FZ-SQ050F/
FZ-SQ100F/FZ-SQ100N
Power Supply
The power supply connected to FH Sensor
Controller varies depending on the number of
connected cameras and types for various
consumption current types. Use is accordingly.
Recommended Model by OMRON:
S8VS series
S8VS-09024, S8VS-12024
S8VS-18024, S8VS-24024
S8VS-48024
Input Device
Mouse, keyboard
(Commercially available
USB driverless wired devices)
G
H
I
J
K
L