Vacon 100 Applications Manual
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Vacon 100 Applications Manual

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  • Page 1 100 ac drives application manual...

  • Page 3: Table Of Contents

    3.4.13 Programming of digital and analogue inputs ..............51 3.4.14 Group 3.1: Motor settings ....................58 3.4.15 Group 3.2: Start/Stop setup .................... 64 3.4.16 Group 3.3: References..................... 66 3.4.17 Group 3.4: Ramps & Brakes Setup ................. 75 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 4 3.4.22 Group 3.9: Protections ....................91 3.4.23 Group 3.10: Automatic reset ................... 98 3.4.24 Group 3.11: Application settings ..................99 3.4.25 Group 3.12: Timer functions ..................100 3.4.26 Group 3.13: PID-controller 1..................106 3.4.27 Group 3.14: External PID-controller................117 3.4.28 Group 3.15: Multi-pump ....................121 3.4.29 Group 3.16: Maintenance counters................

  • Page 5: Vacon 100 - Startup

    Note! Pressing the Back/Reset button, you can return to the previous question in the Wizard. If pressed at the first question, the Startup Wizard will be cancelled. Once you have connected power to your Vacon 100 AC drive, follow these instructions to easily set up your drive.
  • Page 6 • 3 Vacon 100 - Startup Run Startup Wizard (B1.1)? Push the OK button unless you want to set all parameter values manually. P3.1.1.1 Motor Set value for nominal voltage Range: (according to Varies nameplate) P3.1.1.2 Motor Set value for...

  • Page 7: I/O Configuration Wizard

    Note! If you already have done some I/O configurations, please check them after running the wizard! Following preset I/O configurations can be selected: 1 = Standard I/O 2 = Local-Remote I/O 3 = PID Control I/O See the detailed configurations from the next pages. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...

  • Page 8: Standard I/O Configuration

    • 5 Vacon 100 - Startup 1.2.1 Standard I/O Configuration +10 Vref Reference output Analogue input, Reference AI1+ voltage or current potentiometer 1...10kΩ Frequency reference Analogue input AI1- common, (current) Analogue input, AI2+ voltage or current Reference Frequency reference (4...20mA)

  • Page 9: Local-Remote I/O Configuration

    Relay output 3 RO3/2 CM READY RO3/3 NO 9302.emf *) Digital inputs can be isolated from the ground with a DIP switch, see figure below Digital inputs Floating Connected to GND (Default!) 9109.emf 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...

  • Page 10: Pid Control I/O Configuration

    • 7 Vacon 100 - Startup 1.2.3 PID Control I/O Configuration +10 Vref Reference output Analogue input, Reference AI1+ Place A: PID setpoint voltage or current potentiometer 1...10kΩ (reference) Place B: Frequency Analogue input reference AI1- common, (current) 2-wire transmitter...

  • Page 11: Pid Mini-Wizard

    Depends on selection at step 1. P3.13.2.2) Sleep function? If option ‘Yes’ is selected you will be prompted for three more values: Sleep frequency limit 1 (P3.13.5.1) 0.00...320.00 Hz Sleep delay 1 (P3.13.5.2) 0...3000 s 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...

  • Page 12: Multi-Pump Mini-Wizard

    • 9 Vacon 100 - Startup Range depends on selected pro- Wake-up level 1 (P3.13.5.6) cess unit. Multi-pump mini-wizard The Multi-Pump mini-wizard asks the most important questions for setting up a Multi-Pump system. The PID mini-wizard always precedes the Multi-Pump mini-wizard. The keypad will...

  • Page 13: Fire Mode Wizard

    Fire Mode reverse (P3.17.6) FORWARD DigIn Slot0.2 = Always direction REVERSE Choose password to enable the Fire Mode function. Fire Mode password (P3.17.1) 1234 = Enable test mode 1002 = Enable Fire Mode 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...

  • Page 14: Keypad Of The Drive

    EYPAD OF THE DRIVE The control keypad is the interface between the Vacon 100 AC drive and the user. With the con- trol keypad it is possible to control the speed of a motor, to supervise the state of the equip- ment and to set the AC drive's parameters.
  • Page 15 Keypad of the drive vacon • 12 Figure 2. Keypad navigation chart 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...

  • Page 16: Vacon Graphical Keypad

    • 13 Keypad of the drive Vacon graphical keypad Status field Status field READY/NOT READY/FAULT STOP/RUN Control place: ALARM Direction PC/IO/KEYPAD/FIELDBUS STOP READY Location field Main Menu (Parameter ID number and current menu location Quick Setup Activated group/item: ( 17 ) Press OK to enter ...
  • Page 17 Some parameters allow selecting several values. Make a checkbox selection at each value you wish to activate as instructed below. 9256.emf Symbol for checkbox selection Figure 6. Applying the checkbox value selection on graphical keypad 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 18 • 15 Keypad of the drive 2.4.1.2 Resetting fault Instructions for how to reset a fault can be found in chapter 3.6.1 on page 184. 2.4.1.3 Function button The FUNCT button is used for four functions: 1. to quickly access the Control page, 2.
  • Page 19 0.00% 0.00% STOP READY Keypad Keypad Reference ID:168 0.00 Hz Output Frequency Motor Torque 0.00Hz 0.00% Motor Current Motor Power ( 6 ) 0.00A 0.00% 9162.emf Figure 8. Accessing Control page 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 20 • 17 Keypad of the drive Changing direction Rotation direction of the motor can quickly be changed by applying the FUNCT button. NOTE! Changing direction command is not visible in the menu unless the selected control place is Local 1.
  • Page 21 Maximum frequency (P3.3.1.2) Field weakening point frequency (P3.1.4.2) U/f midpoint frequency (P3.1.4.4) Zero frequency voltage (P3.1.4.6) Start magnetizing current (P3.4.3.1) DC brake current (P3.4.4.1) Flux braking current (P3.4.5.2) Motor thermal time constant (P3.9.2.4) 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 22 • 19 Keypad of the drive 2.4.1.5 Comparing parameters With this function, the user can compare the active parameter set with one of these four sets: • Set 1 (B6.5.4: Save to Set 1, see ch. 2.6.6.1 ) • Set 2 (B6.5.6: Save to Set 2, see ch. 2.6.6.1) •...
  • Page 23 Edit 230.00 V favorites. Press OK to continue. Motor Nom Freq Help 50.00 Hz Motor Nom Speed Add to favorites 1430 rpm Figure 12. Adding item to Favorites 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...

  • Page 24: Vacon Text Keypad

    • 21 Keypad of the drive Vacon text keypad Text keypad You can also choose a so-called for your user interface. It has mainly the same functionalities as the graphical keypad although some of these are somewhat limited. 2.5.1...

  • Page 25: Using The Text Keypad

    , the control place will still switch to Keypad if is selected. Switching between Local and Remote Control can be done by pressing the FUNCT-button on the keypad or by using the "Local/Remote" (ID211) parameter. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 26 • 23 Keypad of the drive Changing control places Remote Local Change of control place from (keypad). 1. Anywhere in the menu structure, push the FUNCT button. 2. Using the arrow buttons, select Local/Remote and confirm with the OK button.
  • Page 27 3. Then enter the ID number of parameter or monitoring value you wish to access. Press OK button to confirm. 4. Requested Parameter/Monitoring value appears on the display (in editing/monitoring mode.) 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...

  • Page 28: Menu Structure

    • 25 Keypad of the drive Menu structure Click on and select the item you wish to receive more information about (electronic manual). Table 1. Keypad menus Quick setup See chapter 3.3. Monitor Multi-monitor* Trend curve* Basic Extras/Advanced Timer functions...
  • Page 29 • 26 2.6.1 Quick setup The Quick Setup group includes the different wizards and quick setup parameters of the Vacon 100 Application. More detailed information on the parameters of this group you will find in chapter 3.3. 2.6.2 Monitor Multi-monitor This menu is not available in text keypad.
  • Page 30 • 27 Keypad of the drive Monitoring of PID controller values. See chapter 3.4.8. External PID Controller Monitoring of external PID controller values. See chapter 3.4.9. Multi-Pump Monitoring of values related to the use of several drives. See chapter 3.4.10.
  • Page 31 Function Note Fault history 40 latest faults are stored in the Entering the Fault history and click- Fault history. ing OK on the selected fault shows the fault time data (details). 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 32 • 29 Keypad of the drive 2.6.4.4 Total counters Table 5. Diagnostics menu, Total counters parameters Code Parameter Unit Default Description Amount of energy taken from supply network. No reset. NOTE FOR TEXT KEYPAD: The highest energy unit V4.4.1...
  • Page 33 Software package V4.6.3 version (text keypad) V4.6.4 System load 2300 Load on control unit CPU. Application name V4.6.5 Name of application. (graphical keypad) V4.6.6 Application ID Application code. V4.6.7 Application version 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 34 • 31 Keypad of the drive 2.6.5 I/O and hardware Various options-related settings are located in this menu. Note that the values in this menu are raw values i.e. not scaled by the application. 2.6.5.1 Basic I/O Monitor here the statuses of inputs and outputs.
  • Page 35 2 = EU; Starts on last Sunday in March, ends last Sunday in P5.5.5 Daylight saving 2204 October 3 = US; Start on 2nd Sunday in March, ends on 1st Sunday in November 4 = Russia (permanent) 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 36 • 33 Keypad of the drive 2.6.5.4 Power unit settings The fan operates in optimized or always-on mode. In the optimized mode, fan speed is con- trolled according to the drive's internal logic that receives data from temperature measure- ments and the fan stops in 5 minutes when the drive is in Ready state.
  • Page 37 Set the time until the back- light of the display turns off P5.7.5 Backlight time (0...60 min). If set to 0, back- light is always on. *. Only available with graphical keypad 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 38 • 35 Keypad of the drive 2.6.5.6 Fieldbus I/O and Hardware Parameters related to different fieldbus boards can also be found in the menu. These parameters are explained in more detail in the respective fieldbus manual. Table 15. Submenu level 1 Submenu level 2...
  • Page 39 Save to Set 2 ters included in the applica- tion) Load the customised param- B6.5.7 Restore from Set 2 eter set 2 to the drive. *. Only available with graphical keypad 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 40 • 37 Keypad of the drive 2.6.7 Favorites This menu is not available in text keypad. NOTE: Favorites are typically used to collect a set of parameters or monitoring signals from any of the keypad menus. You can add items or parameters to the Favorites folder, see chapter 2.4.1.7.

  • Page 41: Vacon 100 Application

    100 A ACON PPLICATION The Vacon AC drive contains a preloaded Vacon 100 application for instant use. The parameters of this application are listed in chapter 3.4.13 of this manual and explained in more detail in chapter 3.5. Specific functions of Vacon AC drive Features •...

  • Page 42: Control Connections, Factory Settings

    • 39 Vacon 100 Application Control connections, factory settings +10 Vref Reference output Analogue input, Reference AI1+ voltage or current potentiometer 1...10kΩ Frequency reference Analogue input AI1- common, (current) 2-wire transmitter Analogue input, AI2+ voltage or current Actual value...

  • Page 43: Quick Setup Parameter Group

    In the Quick Setup parameter group you will find the different wizards of the Vacon 100 Appli- cation. The wizards help you to quickly set up your drive for use prompting you for a number of essential data.
  • Page 44 • 41 Vacon 100 Application Table 20. Quick setup parameter group, parameters Minimum frequency Minimum allowed fre- 0.00 P3.3.1.2 0.00 reference quency reference Maximum frequency Maximum allowed frequency 1.10 P3.3.1.1 320.00 50.00 reference reference Defines the time required for the output frequency to 1.11...

  • Page 45: Monitor Group

    Vacon 100 Application vacon • 42 Monitor group Vacon 100 AC drive provides you with a possibility to monitor the actual values of parameters and signals as well as statuses and measurements. Some of the values to be monitored are customizable.
  • Page 46 • 43 Vacon 100 Application Table 21. Trend curve parameters Code Parameter Unit Default Description Enter this menu to select and M2.2.1 View Trend curve monitor values for viewing in curve form. Set here the sampling inter- P2.2.2 Sampling interval...

  • Page 47: Basic

    Motor temperature of nominal working temperature. Status of Motor preheat function. V2.3.13 Motor Preheat 1228 0 = OFF 1 = Heating (feeding DC-current) V2.3.14 Torque reference Final torque reference to motor control. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...

  • Page 48: I/O

    • 45 Vacon 100 Application 3.4.4 Table 23. I/O signal monitoring Code Monitoring value Unit Scale Description Shows the status of digital inputs 1-3 in slot V2.4.1 Slot A DIN 1, 2, 3 A (standard I/O) Shows the status of digital inputs 4-6 in slot V2.4.2...

  • Page 49: Extras & Advanced

    If checked (), the value is active. B0=Acc/Dec prohibited V2.6.4 Application Status Word2 B1=Motor switch open B5=Jockey pump active B6=Priming pump active B7=Input pressure supervision (Alarm/Fault) B8=Frost protection (Alarm/Fault) B9=Autocleaning active 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 50 • 47 Vacon 100 Application Table 25. Advanced values monitoring Code Monitoring value Unit Scale Description 16-bit word where each bit represents the status of one digital input. 6 digital inputs V2.6.5 DIN Status Word 1 from every slot are read. Word 1 starts from input 1 in slot A (bit0) and goes all the way to input 4 in slot C (bit15).

  • Page 51: Timer Functions Monitoring

    PID output in percent (0..100%). This value V2.8.4 PID1 output 0.01 can be fed e.g. to Motor Control (Frequency reference) or Analogue output 0=Stopped 1=Running V2.8.5 PID1 status 3=Sleep mode 4=In dead band (see page 104) 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...

  • Page 52: External Pid-Controller Monitoring

    P3.14.1.10 units. Process unit is selected with a parameter. External PID controller outputin percent V2.9.4 ExtPID output 0.01 (0..100%). This value can be fed e.g. to Ana- logue output. 0=Stopped V2.9.5 ExtPID status 1=Running 2=In dead band (see page 104) 3.4.10...

  • Page 53: Fieldbus Data Monitoring

    FB Status Word mode/format. Depending on the FB type or profile the data can be modified before sent to the FB. Actual speed in %. 0 and 100% correspond to min- imum and maximum frequencies respectively. V2.12.12 FB speed actual 0.01...

  • Page 54: Programming Of Digital And Analogue Inputs

    3.4.13 Programming of digital and analogue inputs The programming of inputs in the Vacon 100 General-Purpose Application is very flexible. The available inputs on the standard and optional I/O can be used for various functions according to the operator's choice.
  • Page 55 Parameter value (= selected digital input) Figure 17. Given the standard I/O board compilation on the Vacon 100 AC drive, there are 6 digital inputs available (Slot A terminals 8, 9, 10, 14, 15 and 16). In the programming view, these inputs are referred to as follows: Table 32.
  • Page 56 • 53 Vacon 100 Application External fault close This means that the function is now controlled with a digital signal to dig- ital input DI3 (terminal 10). This is what is shown in the parameter list on page 77.
  • Page 57 On the other hand, some inputs have been by default set to be always TRUE. Their DigIN Slot0.2 dI 0.2 value shows (graphical keypad) or (text keypad). Time Channels Also can be assigned to digital inputs. See more information on NOTE! page 98. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 58 Parameter value (= selected analogue input) Figure 20. Given the standard I/O board compilation on the Vacon 100 AC drive, there are 2 analogue in- puts available (Slot A terminals 2/3 and 4/5). In the programming view, these inputs are re- ferred to as follows: Table 34.
  • Page 59 3. Push the button once to change AnIN SlotC the slot value to . Confirm with the slot value to . Confirm with OK button. OK button. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 60 FieldbusPD.# Number (#) refers to Process Data 1 bit number. 3.4.13.4 Default assignments of digital and analogue inputs in Vacon 100 application Digital and analogue inputs are assigned certain functions by the factory. In this application, the default assignments are: Table 36.

  • Page 61: Group 3.1: Motor Settings

    P3.1.2.3 Switching frequency Varies Varies motor cable is long in order to minimize capacitive cur- rents in the cable. Motor noise can also be minimised using a high switching fre- quency. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 62 • 59 Vacon 100 Application Table 38. Motor control settings Code Parameter Unit Default Description The automatic motor identi- fication calculates or mea- sures the motor parameters that are needed for opti- mum motor and speed con- trol. 0 = No action P3.1.2.4...
  • Page 63 0 = Disabled 1 = Enabled Parameter for adjusting the P3.1.2.13 Stator voltage adjust 50.0 150.0 100.0 stator voltage in permanent magnet motors. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 64 • 61 Vacon 100 Application 3.4.14.3 Limits Table 39. Motor limit settings Code Parameter Unit Default Description Maximum motor current P3.1.3.1 Motor current limit Varies Varies Varies from AC drive Maximum motoring side P3.1.3.2 Motor torque limit 300.0 300.0...
  • Page 65 Applying the I/f Start function may also prove useful in providing sufficient torque for the motor at startup. Output Frequency f Start Current Motor Current f Start Time Frequency 9240.emf Figure 23. I/f start 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 66 • 63 Vacon 100 Application Table 41. I/f start parameters Code Parameter Unit Default Description 0 = Disabled P3.1.4.12.1 I/f start 1 = Enabled Output frequency limit P3.1.4.12.2 I/f start frequency P3.1.1.2 15.0 below which the defined I/f start current is fed to motor.

  • Page 67: Group 3.2: Start/Stop Setup

    Ctrl sgn 2 = Reverse Logic = 4: Ctrl sgn 1 = Start (edge) Ctrl sgn 2 = Reverse P3.2.7 I/O B start/stop logic See above. 0=Rising edge required P3.2.8 Fieldbus start logic 1=State 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 68 • 65 Vacon 100 Application Table 42. Start/Stop Setup menu Code Parameter Unit Default Description The delay between the start command and the actual P3.2.9 Start delay 0.000 60.000 0.000 start of the drive can be given with this parameter.

  • Page 69: Group 3.3: References

    Selection of ref source when control place is I/O B. See I/O control reference B above. P3.3.1.6 selection NOTE: I/O B control place can only be forced active with dig- ital input (P3.5.1.7). 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 70 • 67 Vacon 100 Application Table 43. Frequency reference parameters Code Parameter Unit Default Description Selection of ref source when control place is keypad: 0 = Preset Frequency 0 1 = Keypad 2 = Fieldbus Keypad Ctrl Reference 3 = AI1 P3.3.1.7...
  • Page 71 20=Block 4 Out 21=Block 5 Out NOTE! If you are using any fieldbus protocol where the torque reference can be given in [Nm] -units, option ProcessDataIn1 must be selected to this parameter. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 72 • 69 Vacon 100 Application Table 44. Torque reference parameters Code Parameter Unit Default Description Torque reference correspond- Torque minimum P3.3.2.2 -300.0 300.0 ing the minimum value of refer- reference ence signal. Torque reference correspond- ing the maximum value of refer- ence signal.
  • Page 73 Preset frequency DigIN P3.3.3.11 speeds (0-7). See parameters selection 1 SlotA.5 P3.3.3.2 to P3.3.3.9. Binary selector for Preset Preset frequency DigIN P3.3.3.12 speeds (0-7). See parameters selection 2 Slot0.1 P3.3.3.2 to P3.3.3.9. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 74 • 71 Vacon 100 Application 3.4.16.4 Motor potentiometer parameters With a motor potentiometer function, the user can increase and decrease the output frequen- Motor potentiometer UP cy. By connecting a digital input to parameter P3.3.4.1 ( ) and having the digital input signal active, the output frequency will rise as long as the signal is active.
  • Page 75 The AC drive is stopped if the joystick signal has been in P3.3.5.3 Joystick sleep delay 0.00 300.00 0.00 the dead zone defined by P3.3.5.2 for the amount of time set with this parameter. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 76 • 73 Vacon 100 Application 3.4.16.6 Jogging parameters The Jogging function is used for momentary overriding of normal control. This function can be used e.g. for controlling the process slowly to a certain state or position during maintenance work without a need to change the drive’s control place or other parameterization.
  • Page 77 -MaxRef MaxRef 0.00 1240 ence when jogging reference 2 is activated (P3.3.6.3). This parameter defines the acceleration and decelera- P3.3.6.6 Jogging ramp 300.0 10.0 1257 tion times when jogging is active. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...

  • Page 78: Group 3.4: Ramps & Brakes Setup

    • 75 Vacon 100 Application 3.4.17 Group 3.4: Ramps & Brakes Setup 3.4.17.1 Ramp 1 Table 50. Ramp 1 setup Code Parameter Unit Default Description The start and the end of acceleration and decelera- P3.4.1.1 Ramp 1 shape 100.0 tion ramps can be smoothed with this parameter.
  • Page 79 3.4.17.5 Flux braking Table 54. Flux braking parameters Code Parameter Unit Default Description 0=Disabled P3.4.5.1 Flux braking 1=Enabled Defines the current level for P3.4.5.2 Flux braking current Varies Varies flux braking. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...

  • Page 80: Group 3.5: I/O Configuration

    3.4.18 Group 3.5: I/O Configuration 3.4.18.1 Default assignments of programmable inputs Table 55 below presents the default assignments of programmable digital and analogue inputs in Vacon 100 General-Purpose application. Table 55. Default assignments of inputs Input Terminal(s) Reference Assigned function...
  • Page 81 TRUE = Setpoint 2 FALSE = Not active P3.5.1.34 Motor 1 interlock DigIN Slot0.1 TRUE = Active FALSE = Not active P3.5.1.35 Motor 2 interlock DigIN Slot0.1 TRUE = Active 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 82 • 79 Vacon 100 Application Table 56. Digital input settings Code Parameter Default Description FALSE = Not active P3.5.1.36 Motor 3 interlock DigIN Slot0.1 TRUE = Active FALSE = Not active P3.5.1.37 Motor 4 interlock DigIN Slot0.1 TRUE = Active FALSE = Not active P3.5.1.38...
  • Page 83 See P3.5.2.1.2. P3.5.2.3.3 AI3 signal range See P3.5.2.1.3 P3.5.2.3.4 AI3 custom. min -160.00 160.00 0.00 See P3.5.2.1.4. P3.5.2.3.5 AI3 custom. max -160.00 160.00 100.00 See P3.5.2.1.5. P3.5.2.3.6 AI3 signal inversion See P3.5.2.1.6. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 84 • 81 Vacon 100 Application Analogue input 4 Table 60. Analogue input 4 settings Code Parameter Unit Default Description AnIN P3.5.2.4.1 AI4 signal selection See P3.5.2.1.1. SlotD.2 P3.5.2.4.2 AI4 signal filter time 0.00 300.00 See P3.5.2.1.2. P3.5.2.4.3 AI4 signal range See P3.5.2.1.3...
  • Page 85 53 = Block 10 Out 54 = Jockey pump control 55 = Priming pump control 56 = Auto-cleaning active M3.5.3.2.2 Basic R01 ON delay 0.00 320.00 0.00 11002 ON delay for relay 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 86 • 83 Vacon 100 Application Table 63. Digital output settings on standard I/O board Code Parameter Unit Default Description M3.5.3.2.3 Basic R01 OFF delay 0.00 320.00 0.00 11003 OFF delay for relay M3.5.3.2.4 Basic R02 function 11004 See P3.5.3.2.1 M3.5.3.2.5...
  • Page 87 AO1 minimum scale Varies Varies Varies 10053 (depends on selection of AO1 function). Max scale in process unit P3.5.4.1.5 AO1 maximum scale Varies Varies Varies 10054 (depends on selection of AO1 function) 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 88 • 85 Vacon 100 Application 3.4.18.7 Expander slots D to E analogue outputs Shows only parameters for existing outputs on option boards placed in slots C, D and E. Selec- tions as in Standard AO1 (P3.5.4.1.1). This group or these parameters are not visible if no digital outputs exist in slots C, D or E.

  • Page 89: Group 3.6: Fieldbus Data Mapping

    Process Data Out 8 Last active fault code Output Frequency Example: Value ‘2500’ for corresponds to ‘25.00 Hz’ (scaling value is 0.01). All monitoring values listed in chapter 3.4 are given the scaling value. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...

  • Page 90: Group 3.7: Prohibit Frequencies

    • 87 Vacon 100 Application 3.4.20 Group 3.7: Prohibit Frequencies In some systems it may be necessary to avoid certain frequencies due to mechanical reso- nance problems. By setting up prohibit frequencies it is possible to skip these ranges. When the (input) frequency reference is increased, the internal frequency reference is kept at the low limit until the (input) reference is above the high limit.

  • Page 91: Group 3.8: Supervisions

    P3.8.6 Supervision #2 mode 1436 See P3.8.2 P3.8.7 Supervision #2 limit -50.00 50.00 Varies 40.00 1437 See P3.8.3 Supervision #2 limit P3.8.8 0.00 50.00 Varies 5.00 1438 See P3.8.4 hysteresis 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...

  • Page 92: Group 3.9: Protections

    • 89 Vacon 100 Application 3.4.22 Group 3.9: Protections 3.4.22.1 General Table 69. General protections settings Code Parameter Unit Default Description 0 = No action 1 = Alarm Response to external P3.9.1.2 2 = Fault (Stop according to fault...
  • Page 93 The time constant is the time Motor thermal time within which the calculated P3.9.2.4 Varies constant thermal stage has reached 63% of its final value. Motor thermal load- P3.9.2.5 ability 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 94 • 91 Vacon 100 Application 3.4.22.3 Motor stall protection The motor stall protection protects the motor from short time overload situations such as one caused by a stalled shaft. The reaction time of the stall protection can be set shorter than that Stall cur- of motor thermal protection.
  • Page 95 P3.1.1.4 this parameter is automatically restored to the default value. This is the maximum time Underload protection: P3.9.4.4 2.00 600.00 20.00 allowed for an underload Time limit state to exist. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 96 • 93 Vacon 100 Application 3.4.22.5 Quick stop Table 73. Quick stop settings Code Parameter Unit Default Description Method to stop the drive if the Quick stop function is activated from DI or fieldbus 0 = Coasting P3.9.5.1 Quick stop mode...
  • Page 97 P3.9.6.1 are compared. 0 = No response 1 = Alarm P3.9.6.4 Fault limit response 1 2 = Fault (Stop according to stop mode) 3 = Fault (Stop by coasting) 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 98 • 95 Vacon 100 Application 3.4.22.7 Temperature input fault 2 NOTE! This parameter group is visible only with an option board for temperature measure- ment (OPTBH) installed. Table 75. Temperature input fault 2 settings Code Parameter Unit Default Description Selection of signals to use for alarm and fault triggering.

  • Page 99: Group 3.10: Automatic Reset

    0 = No temperature 1 = Yes Autoreset permitted? Autoreset: P3.10.12 0 = No External fault 1 = Yes Autoreset permitted? Autoreset: P3.10.13 0 = No Underload fault 1 = Yes 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...

  • Page 100: Group 3.11: Application Settings

    • 97 Vacon 100 Application 3.4.24 Group 3.11: Application settings Code Parameter Unit Default Description P3.11.1 Password 9999 1806 Administrator password 0 = Celsius 1 = Fahrenheit All temperature-related P3.11.2 C/F selection 1197 parameters and monitoring values are presented in the selected unit.

  • Page 101: Group 3.12: Timer Functions

    3.4.25 Group 3.12: Timer functions The time functions (Time Channels) in the Vacon 100 give you the possibility to program func- tions to be controlled by the internal RTC (Real Time Clock). Practically every function that can be controlled by a digital input can also be controlled by a Time Channel. Instead of having an external PLC controlling a digital input you can program the "closed"...
  • Page 102 • 99 Vacon 100 Application Timers Timers can be used to set a Time Channel active during a certain time by a command from a digital input (or a Time Channel). Remaining time Time Activation Duration 9137.emf Figure 27. Activation signal comes from a digital input or " a virtual digital input" such as a Time channel.
  • Page 103 Control signal 1 A P3.5.1.1: : Time Channel 1 Figure 28. Final configuration where Time channel 1 is used as control signal for start com- mand instead of a digital input. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 104 • 101 Vacon 100 Application 3.4.25.1 Interval 1 Table 79. Timer functions, Interval 1 Code Parameter Unit Default Description P3.12.1.1 ON time 00:00:00 23:59:59 hh:mm:ss 00:00:00 1464 ON time P3.12.1.2 OFF time 00:00:00 23:59:59 hh:mm:ss 00:00:00 1465 OFF time Days of week when active.
  • Page 105 Timer functions parameter group. Select affected time channel (1-3) Checkbox selection: P3.12.6.3 Assign to channel 1490 B0 = Time channel 1 B1 = Time channel 2 B2 = Time channel 3 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 106 • 103 Vacon 100 Application 3.4.25.7 Timer 2 Table 85. Timer functions, Timer 2 Code Parameter Unit Default Description P3.12.7.1 Duration 72000 1491 See Timer 1 DigINSlot P3.12.7.2 Timer 2 See Timer 1 P3.12.7.3 Assign to channel 1492 See Timer 1 3.4.25.8...

  • Page 107: Group 3.13: Pid-Controller 1

    If the feedback stays within the dead band area for a pre- P3.13.1.10 Dead band delay 0.00 320.00 0.00 1057 defined time, the output is locked. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 108 30 = Block 8 Out 31 = Block 9 Out 32 = Block 10 Out AI’s and ProcessDataIn are handled as percent (0.00- 100.00%) and scaled accord- ing to Setpoint minimum and maximum. NOTE: ProcessDataIn sig- nals use 2 decimals.
  • Page 109 Setpoint 2 minimum -200.00 200.00 0.00 1073 signal minimum. Maximum value at analogue P3.13.2.13 Setpoint 2 maximum -200.00 200.00 100.00 1074 signal maximum. P3.13.2.17 Setpoint 2 boost -2.0 1078 See P3.13.2.10. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 110 27 = Block 7 Out 28 = Block 8 Out 29 = Block 9 Out 30 = Block 10 Out AI’s and ProcessDataIn are handled as % (0.00-100.00%) and scaled according to Feedback min and max. NOTE: ProcessDataIn use two decimals.
  • Page 111 The feedforward part does not use any feedback measurements of the actual controlled process value (water level in the example on page 165). Vacon feedfor- ward control uses other measurements which are indirectly affecting the controlled process value.
  • Page 112 • 109 Vacon 100 Application Table 91. Sleep function settings The minimum amount of time the frequency has to P3.13.5.2 Sleep delay 1 3000 1017 remain below the Sleep level before the drive is stopped. Defines the level for the PID feedback value wake-up P3.13.5.3...
  • Page 113 ‘0’ is set) 0 = No action 1 = Alarm PID Soft Fill timeout P3.13.8.5 2 = Fault (Stop according to response stop mode) 3 = Fault (Stop by coasting) 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 114 • 111 Vacon 100 Application 3.4.26.9 Input pressure supervision Input pressure supervision function is used to supervise that there is enough water in the inlet of the pump, to prevent the pump from sucking air or causing suction cavitation. This function requires a pressure sensor to be installed on the pump inlet, see 29.
  • Page 115 Fault (Fault ID 1409) will be launched if supervision sig- P3.13.9.8 Supervision fault level Varies Varies Varies Varies 1692 nal stays below the fault level longer than the time defined by parameter P3.13.9.9. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 116 • 113 Vacon 100 Application Table 95. Input pressure supervision parameters Code Parameter Unit Default Description Delay time to launch the Input pressure super- vision alarm fault P3.13.9.9 Supervision fault delay 0.00 60.00 5.00 1693 the supervision signal stays...
  • Page 117 Varies 10.0 1710 quency Frost Protection function is activated Monitoring value for mea- Frost temperature sured temperature signal in V3.13.10.7 Varies Varies °C/°F 1711 monitoring Frost Protection function. Scaling value: 0.1 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...

  • Page 118: Group 3.14: External Pid-Controller

    • 115 Vacon 100 Application 3.4.27 Group 3.14: External PID-controller 3.4.27.1 Basic settings For more detailed information, see chapter 3.4.26. Table 97. Basic settings for external PID-controller Code Parameter Unit Default Description 0 = Disabled P3.14.1.1 Enable external PID...
  • Page 119 -50..200 C Minimum value at analogue P3.14.2.6 Setpoint 1 minimum -200.00 200.00 0.00 1644 signal minimum. Maximum value at analogue P3.14.2.7 Setpoint 1 maximum -200.00 200.00 100.00 1645 signal maximum. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 120 • 117 Vacon 100 Application Table 98. External PID-controller, setpoints Setpoint source 2 P3.14.2.8 1646 See P3.14.2.5. selection Minimum value at analogue P3.14.2.9 Setpoint 2 minimum -200.00 200.00 0.00 1647 signal minimum. Maximum value at analogue P3.14.2.10 Setpoint 2 maximum -200.00...
  • Page 121 Varies 1661 If the desired value is not P3.14.4.4 Delay 30000 1662 reached within this time a fault or alarm is activated. Response to external P3.14.4.5 See P3.9.1.2 PID supervision fault 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...

  • Page 122: Group 3.15: Multi-Pump

    • 119 Vacon 100 Application 3.4.28 Group 3.15: Multi-pump The Multi-pump functionality allows you to control up to 4 motors (pumps, fans) with PID con- troller 1. The AC drive is connected to one motor which is the "regulating" motor connecting and disconnecting the other motors to/from the mains, by means of contactors controlled with relays when needed in order to maintain the right setpoint.
  • Page 123 Table 102. Overpressure supervision parameters Code Parameter Unit Default Description Enable overpressure 0 = Disabled P3.15.16.1 1698 supervision 1 = Enabled Supervision alarm Set the overpressure alarm P3.15.16.2 0.00 100.00 0.00 1699 level level here. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...

  • Page 124: Group 3.16: Maintenance Counters

    • 121 Vacon 100 Application 3.4.29 Group 3.16: Maintenance counters The maintenance counter is a way of indicating the operator that maintenance needs to be car- ried out. For example, a belt needs to be replaced or oil in a gearbox should be changed.

  • Page 125: Group 3.17: Fire Mode

    Reverse command of rotation direction while running in Fire Mode. This function has no P3.17.6 Fire Mode reverse DigIN Slot0.1 1618 effect in normal operation. DigIN Slot0.1 = Forward DigIN Slot0.2 = Reverse 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 126 • 123 Vacon 100 Application Table 104. Fire mode parameters Monitoring value (see also Table 22) 0=Disabled 1=Enabled V3.17.7 Fire Mode status 1597 2=Activated (Enabled + DI Open) 3=Test Mode Scaling value: 1 Shows how many times the Fire mode has been activated V3.17.8...

  • Page 127: Group 3.18: Motor Preheat Parameters

    4 = Temperature Input 4 P3.18.5 1045 perature 5 = Temperature Input 5 6 = Temperature Input 6 NOTE! This parameter is not available if temperature measurement option board is not installed. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...

  • Page 128: Group 3.20: Mechanical Brake

    • 125 Vacon 100 Application 3.4.32 Group 3.20: Mechanical brake Mechanical brake control is used to control an external mechanical brake by a digital output signal. Brake open/close command can be selected as a function of the digital output. The sta- tus of the mechanical brake can also be supervised if a brake feedback signal is connected to one of the drive’s digital inputs and the supervision is enabled.

  • Page 129: Group 3.21: Pump Control

    Auto- cleaning cycle Cleaning acceleration Motor acceleration time P3.21.1.8 300.0 1721 time when Auto-cleaning is active Cleaning deceleration Motor deceleration time P3.21.1.9 300.0 1722 time when Auto-cleaning is active 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 130 • 127 Vacon 100 Application 3.4.33.2 Jockey pump Jockey pump is a smaller pump used to keep up the pressure in the pipeline e.g. during night time when the main pump is in sleep mode. Table 108. Jockey pump parameters...
  • Page 131 Table 109. Priming pump parameters Code Parameter Unit Default Description 0=Disabled P3.21.3.1 Priming function 1677 1=Enabled Defines the time to start the P3.21.3.2 Priming time 320.0 1678 priming pump before the main pump is started. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...

  • Page 132: Additional Parameter Information

    Vacon 100 Application Additional parameter information Due to its user-friendliness and simplicity of use, the most parameters of the Vacon 100 Appli- cation only require a basic description which is given in the parameter tables in chapter 3.4.13. In this chapter, you will find additional information on certain most advanced parameters of the Vacon 100 Application.
  • Page 133 If the motor is rotating when re-connected, the drive detects the speed of the running motor Flying start through its feature and then controls it to desired speed as per the process com- mands. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 134 E.g. if load drooping is set to 10% for a motor with a nominal frequency of 50 Hz and the motor is loaded with nominal load (100 % of torque) the output frequency is allowed to decrease 5 Hz from the frequency reference.
  • Page 135 Induction motor been selected for parameter P3.1.2.2. This parameter has no affect if been selected. With an induction motor in use, the value has been internally forced to 100% and it cannot be changed. PMS Motor When the value of parameter P3.1.2.2 (Motor type) parameter is changed to...
  • Page 136 • 133 Vacon 100 Application U [V] Stator Voltage Adjust (50..200 %) Field Weakening Point Voltage Motor Nominal Voltage Zero Frequency Voltage f [Hz] Field Motor Nominal Weakening Frequency Point 9208.emf Figure 33. Principle of Stator voltage adjustment P3.1.3.1 OTOR CURRENT LIMIT This parameter determines the maximum motor current from the AC drive.
  • Page 137 NOTE! When this parameter is changed, parameters P3.1.4.2, P3.1.4.3, P3.1.4.4, P3.1.4.5 and P3.1.4.6 will be automatically set to their default values if parameter P3.1.2.2 Induction Motor (IM) is set to ‘0’ 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 138 • 135 Vacon 100 Application P3.1.4.3 OLTAGE AT FIELD WEAKENING POINT Above the frequency at the field weakening point, the output voltage remains at the set maxi- mum value. Below the frequency at the field weakening point, the output voltage depends on the setting of the U/f curve parameters.
  • Page 139 Dr ive can be r estar ted by pr essing star t button on keypad, as long as the Run signal is kept continuously active from the original source 9144.emf Figure 36. I/O A Start/Stop logic, block diagram 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 140 • 137 Vacon 100 Application Table 116. Selection Selection name Note number CS1: Forward The functions take place when the contacts are closed. CS2: Backward Output frequency Set frequency 0 Hz Set frequency Run enable Ctrl signal 1 Ctrl signal 2...
  • Page 141 Run enable signal is set to FALSE, which drops CS2 inactivates causing the frequency to drop to the frequency to 0. The run enable signal is con- figured with parameter P3.5.1.15. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 142 • 139 Vacon 100 Application Table 120. Selection Selection name Note number CS1: Forward (edge) Shall be used to exclude the possibility of an unintentional start. CS2: Backward (edge) The Start/Stop contact must be opened before the motor can be restarted.
  • Page 143 CS1 activates causing the output frequency to The attempt to start the drive through pushing rise again. The motor runs forward because CS2 the Start button is not successful because CS1 is is inactive. inactive. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 144 • 141 Vacon 100 Application Table 124. Selection Selection name Note number CS1: Start (edge) Shall be used to exclude the possibility of an unintentional start. CS2: Reverse The Start/Stop contact must be opened before the motor can be restarted.
  • Page 145 Table 128 below. The values of the preset frequencies are automatically limited between the minimum and max- imum frequencies (P3.3.1.1 and P3.3.1.2). See table below. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 146 • 143 Vacon 100 Application Preset frequency 0: Table 127. Required action Activated frequency Choose value 1 for parameter Preset frequency 0 P3.3.1.5 Preset frequencies 1 to 7: Table 128. Selection of preset frequencies; = input activated Activated frequency...
  • Page 147 Motor potentiometer frequency reference is set to zero only in a powerdown situation. Frequency Reference Frequency Motor potentiometer ramp time Frequency Time [s] Motor potentiometer Motor potentiometer DOWN 9122.emf Figure 43. Motor potentiometer parameters 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 148 • 145 Vacon 100 Application P3.3.5.1 OYSTICK SIGNAL SELECTION P3.3.5.2 OYSTICK DEAD ZONE P3.3.5.3 OYSTICK SLEEP DELAY When the joystick control is turned from reverse to forward, the output frequency falls linearly to the selected minimum frequency (joystick in middle position) and stays there until the joy- Joystick dead zone stick is turned towards the forward command.
  • Page 149 Setting value 0.0% gives a linear ramp shape which causes acceleration and decelera- tion to act immediately to the changes in the reference signal. Setting value 1.0…100.0% for this parameter produces an S-shaped acceleration/deceleration. The acceleration time is determined with parameters P3.4.1.2 and P3.4.1.3. See 45.
  • Page 150 • 147 Vacon 100 Application P3.4.5.1 LUX BRAKING Instead of DC braking, flux braking is a useful way to raise the braking capacity in cases where additional brake resistors are not needed. When braking is needed, the frequency is reduced and the flux in the motor is increased, which in turn increases the motor's capability to brake.
  • Page 151 Selection Selection name Description number 0…10 V/0…20 mA Analogue input signal range 0…10V or 0…20mA (depending on dip switch settings on the control board). Input signal used 0…100 %. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 152 Figure 47. Analogue input signal range, selection ‘0’ Selection Selection name Description number 2…10 V/4…20 mA Analogue input signal range 2…10V or 4…20mA (depending on dip switch settings on the con- trol board). Input signal used 20…100 %. Frequency reference [Hz] Max freq reference 9245.emf Analog input...
  • Page 153 100% to the Maximum frequency reference. Frequency Reference [Hz] Max Freq Reference 9247.emf Analog Input Min Freq Reference Signal [%] 100 % 0 mA 10 mA 20 mA Figure 50. AI signal inversion, selection ‘0’ 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 154 Selection Selection name Description number Inverted Signal inverted. The analogue input signal value 0% corresponds to the Maximum frequency ref- erence and the analogue input signal value 100% to the Minimum frequency reference. Frequency reference [Hz ] Max freq reference 9248.emf...
  • Page 155 Maintenance counter has reached the alarm limit defined alarm with parameter P3.16.2. See chapter 3.4.29. Maintenance Counter 1 Maintenance counter has reached the alarm limit defined Fault with parameter P3.16.3. See chapter 3.4.29. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 156 Test 0% (Not used) Analogue output is forced either to 0% or 20% depending on parameter P3.5.4.1.3. TEST 100% Analogue output is forced to 100% signal (10V / 20mA). Output frequency Actual output frequency from zero to Maximum frequency reference.
  • Page 157 Fieldbus Process Data In 8 Fieldbus Process Data In 8 from 0…10000 (corresponding 0…100.00%). Block 1 Out Output of programmable Block 1 from 0…10000 (correspond- ing 0…100,00%). See parameter menu M3.19 Block Program- ming. Block 2 Out Output of programmable Block 2 from 0…10000 (correspond- ing 0…100,00%).
  • Page 158 Selection name Description Block 8 Out Output of programmable Block 8 from 0…10000 (correspond- ing 0…100,00%). See parameter menu M3.19 Block Program- ming Block 9 Out Output of programmable Block 9 from 0…10000 (correspond- ing 0…100,00%). See parameter menu M3.19 Block Program-...
  • Page 159 Output Frequency [Hz] High Lim Ramp Time Ramp Time Factor = 0.3 Factor = 2.5 Low Lim Time 9211.emf Figure 54. Ramp time factor 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 160 • 157 Vacon 100 Application P3.9.1.2 ESPONSE TO EXTERNAL FAULT An alarm message or a fault action and message is generated by an external fault external fault signal in one of the programmable digital inputs (DI3 by default) using parameters P3.5.1.11 and P3.5.1.12.
  • Page 161 Setting value to 130% means that the nominal temperature will be reached with 130% of motor nominal current. Current Fault/ Alarm Trip area 105% Loadability 80% Loadability 100% Loadability 130% Figure 57. Motor temperature calculation 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 162 • 159 Vacon 100 Application P3.9.3.2 TALL CURRENT The current can be set to 0.0…2*I . For a stall stage to occur, the current must have exceeded Motor current limit this limit. See 58. If parameter P3.1.3.1 is changed, this parameter is au- tomatically calculated to 90% of the current limit.
  • Page 163 See 60 and page 92. Underload time counter Trip area Par. ID716 Trip/warning par. ID713 Time Underload• No underl. 9132.emf Figure 60. Underload time counter function 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 164 • 161 Vacon 100 Application P3.9.5.1 UICK STOP MODE P3.5.1.26 UICK STOP ACTIVATION P3.9.5.3 UICK STOP DECELERATION TIME P3.9.5.4 ESPONSE TO UICK STOP FAULT Quick stop function is a way to stop the drive in an exceptional manner from I/O or Fieldbus in an exceptional situation.
  • Page 165 NOTE: Automatic reset is allowed for certain faults only. By giving the parameters P3.10.6 to P3.10.13 the value 0 or 1 you can either allow or deny the automatic reset after the respective faults. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 166 • 163 Vacon 100 Application P3.10.3 AIT TIME P3.10.4 UTOMATIC RESET RIAL TIME P3.10.5 UMBER OF TRIALS The Automatic reset function keeps resetting the faults appearing during the time set with this parameter. If the number of faults during the trial time exceed the value of parameter P3.10.5 a permanent fault is generated.
  • Page 167 Actual value Wake-up level (ID1018) Sleep delay Frequency (ID1017) Sleep limit (ID1016) Regulating mode Sleep Regulating mode Figure 64. Sleep limit, Sleep delay, Wake-up level 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 168 The feedforward part does not use any feedback measurements of the actual controlled process value (water level in the example on page 165). Vacon feedfor- ward control uses other measurements which are indirectly affecting the controlled process value.
  • Page 169 Whenever the counter is higher than the Delay an alarm or fault (depending on the selected response with parameter P3.13.6.5) is generated. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 170 • 167 Vacon 100 Application PRESSURE LOSS COMPENSATION Pressure No flow Pipe length Position 1 Position 2 9101.emf Figure 67. Position of pressure sensor If pressurizing a long pipe with many outlets, the best place for the sensor would probably be halfway down the pipe (Position 2).
  • Page 171 Setpoint + Max compensation Setpoint Min Freq and Flow Max Freq and Flow Pressure No flow Pipe length Position 1 Position 2 9102.emf Figure 68. Enable setpoint 1 for pressure loss compensation 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 172 • 169 Vacon 100 Application SOFT FILL P3.13.8.1 NABLE SOFT FILL P3.13.8.2 OFT FILL FREQUENCY P3.13.8.3 OFT FILL LEVEL P3.13.8.4 OFT FILL TIMEOUT The drive runs at the soft fill frequency (par. P3.13.8.2) until the feedback value reaches the soft fill level set parameter P3.13.8.3.
  • Page 173 (parameters P3.5.1.34 to P3.5.1.37). If the input is closed (TRUE) the motor is available for the Multi Pump system, otherwise it will not be connected by the Multi Pump logic. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 174 • 171 Vacon 100 Application EXAMPLE OF THE INTERLOCK LOGIC: AC drive Starting order of motors 9193.emf Figure 71. Interlock logic 1 If the motor starting order is 1->2->3->4->5 Now, the interlock of motor 3 is removed, i.e. the value of parameter P3.5.1.36 is set to FALSE, the order changes to 1->2->4->5.
  • Page 175 1 as in 74 below. The other motors are auxiliary ones con- nected to the mains by contactors and controlled by relays in the drive. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 176 • 173 Vacon 100 Application Mains Motor 1 Motor 2 Motor 3 Motor 1 control from relay Motor 2 control from relay Motor 3 control from relay NOT USED 9145.emf Figure 74. Selection 1, Enabled: If the regulating motor needs to be included in the autochange or interlock logic make the con- nection according to 75 below.
  • Page 177 K3.1 Motor 1 Motor 2 Motor 3 Motor 1 control Motor 2 control Motor 3 control from relay from relay from relay K1.1 K2.1 K3.1 K1.1 K2.1 K3.1 9148.emf Figure 75. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 178 • 175 Vacon 100 Application P3.15.4 UTOCHANGE Table 135. Selection Selection name Description Disabled The priority/starting order of the motors is always 1-2-3- 4-5 in normal operation. It might have changed during run if interlocks have been removed and added again, but the priority/order is always restored after a stop.
  • Page 179 Fire mode lows the to run in test state. In the test state, upcoming errors will not automatically be reset and the drive will stop at faults. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 180 • 177 Vacon 100 Application NOTE! All Fire mode parameters will be locked if Fire mode is enabled and correct password is given to the Fire mode Password parameter. To change the Fire mode parameterization, Fire Mode Password change the parameter to zero first.
  • Page 181 (P3.5.1.44). Output Frequency Br ake Mech. Delay Close Fr equency Limit ID1539 Open Fr equency Limit ID1535 Star t Command Open Mech. Brake Command (Digital output) 9134.emf Figure 78.Mechanical brake functionality 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 182 • 179 Vacon 100 Application The output frequency of the drive follows the Start command is given. normal frequency reference. Start magnetiza- It is recommended to use tion (see page 76) to build rotor flux fast and Stop command is given.
  • Page 183 The Forward/reverse cycle will be repeated for the amount of times defined by this parameter. P3.21.1.4 LEAN FORWARD FREQUENCY Auto-cleaning function is based on rapidly accelerating and decelerating the pump. The user can define a forward/reverse cycle by setting parameters P3.21.1.4, P3.21.1.5, P3.21.1.6 and P3.21.1.7. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 184 • 181 Vacon 100 Application P3.21.1.5 LEAN FORWARD TIME See parameter P3.21.1.4 Clean forward frequency above. P3.21.1.6 LEAN REVERSE FREQUENCY See parameter P3.21.1.4 Clean forward frequency above. P3.21.1.7 LEAN REVERSE TIME See parameter P3.21.1.4 Clean forward frequency above. P3.21.1.8...
  • Page 185 P3.21.2.2. Jockey Pump will be stopped when the feedback exceeds the level defined by parameter P3.21.2.3 or the main pump wakes from sleep. Figure 82. Jockey pump control functionality 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 186 • 183 Vacon 100 Application P3.21.3.1 RIMING FUNCTION Priming pump control Enables control of an external priming pump via digital output if been selected for value of the desired digital output. The priming pump will run continuously as long the main pump is running.

  • Page 187: Fault Tracing

    Help Reset faults ( 12 )   Diagnostics Fault history ( 6 ) ( 39 ) 3. For text keypad only: By selecting value for the parameter and clicking OK. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...

  • Page 188: Fault History

    • 185 Vacon 100 Application 3.6.2 Fault history In menu M4.3 Fault history you find the maximum number of 40 occurred faults. On each fault in the memory you will also find additional information, see below. STOP READY STOP...

  • Page 189: Fault Codes

    • IGBT does not execute its operation Switch off power. (is defective) Saturation DO NOT RESTART or RE-CON- • de-saturation short-circuit in IGBT NECT POWER! • brake resistor short-circuit or over- Contact factory. load 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 190 • 187 Vacon 100 Application Fault Fault Fault name Possible cause Remedy code Communication between control board and power unit has failed. Component failure. Faulty operation. Component failure. Faulty operation. Voltage of auxiliary power in power unit is too low.
  • Page 191 If no motor overload exists, Motor overtem- Motor is overloaded. check the temperature model perature parameters (parameter Group 3.9: Protections). Check load. Motor underload Motor is underloaded. Check parameters. Check du/dt and sinus filters. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 192 • 189 Vacon 100 Application Fault Fault Fault name Possible cause Remedy code Power overload (short-time Decrease load. supervision) AC drive power is too high. Check dimensioning of drive. Is Power overload it too small for the load? (long-time super-...
  • Page 193 See above. (same type) Device added Same as ID372 but refers to Slot D. See above. (same type) Device added Same as ID372 but refers to Slot E. See above. (same type) 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 194 • 191 Vacon 100 Application Fault Fault Fault name Possible cause Remedy code Device removed Option board removed from slot A or B. Device removed Same as ID380 but refers to Slot C Device no longer available. Reset the fault.
  • Page 195 The thermistor input has detected an If thermistor input is not in use 1466 2 fault increase of motor temperature it has to be short circuited. Contact your nearest distribu- Thermistor input 1566 tor. 3 fault 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 196 • 193 Vacon 100 Application Fault Fault Fault name Possible cause Remedy code Maintenance Maintenance counter has reached the 1301 counter 1 alarm alarm limit. Maintenance Maintenance counter has reached the Carry out the needed mainte- 1302 counter 1 fault fault limit.
  • Page 197 (P3.9.6.5) has 1318 reached the fault limit (P3.9.6.7). Unsupported application used. Change the application Unsupported Unsupported option board or slot used. Remove the option board Table 137. Fault codes and descriptions 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 198 Find your nearest Vacon service centre Find your nearest Vacon office on the Extranet at: on the Internet at: www.extra.vacon.com www.vacon.com Document ID: Manual authoring: documentation@vacon.com Order code: Vacon Plc. Runsorintie 7 65380 Vaasa Finland Subject to change without prior notice ©...

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