Validation Test Reports; Start-Up And Validation Test - ABB ACS880-07 User Manual

48 Start-up and validation test

• you must document all validation tests
• you must sign and store the validation test report for further reference.

Validation test reports

￭
You must store the signed validation test reports in the logbook of the machine. The report
must include, as required by the referred standards:
• a description of the safety application (including a figure)
• a description and revisions of safety components that are used in the safety application
• a list of all safety functions that are used in the safety application
• a list of all safety-related parameters and their values
• documentation of start-up activities, references to failure reports and resolution of failures
• the test results for each safety function, checksums, date of the tests, and confirmation
by the test personnel.
You must store any new validation test reports done due to changes or maintenance in the
logbook of the machine.
Start-up and validation test
You must use the Drive composer PC tool to do the start-up and validation test.
Action
WARNING!
Obey the safety instructions. If you ignore them, injury or death, or damage to the
equipment can occur.
Initial status
Safety encoder interface:
If you use a safety encoder in the safety application, validate the safety encoder interface as described
in FSO-21 safety functions module user's manual (3AXD50000015614 [English]), chapter Verification
and validation.
Make sure that the drive is ready for use, that is, you have done the tasks of the drive start-up procedure.
See the hardware manual.
Make sure that the FSO STO function is configured and validated.
Internal monitoring of the FSO module can trigger the STO function even if you have not defined an
external request signal. The STO function must be validated before other safety functions.
Note: If parameter S_ENCGEN.11 is set to Est switch not active load, both STO function with speed
estimate and STO function with encoder feedback must be tested - most importantly, the value of
parameter STO.14 must be set according to the application requirements.
Checks and settings with no voltage connected
Stop the drive and do the steps in section
work.
If you have done any connections for the emergency stop circuit on site (such as wiring of additional
emergency stop buttons, connection of shipping splits of large drives, etc.), check the connections
against the applicable circuit diagrams.
Electrical safety precautions (page 9) before you start the