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Summary of Contents for RoboLabs SUGARLIPS 20
- Page 1 OPERATING MANUAL SUGARLIPS 20 (CP-20) CAUTION: READ THE INSTRUCTIONS BEFORE USING THE MACHINE! PDF version of this manual is available on www.robolabs.pro...
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Page 2: Table Of Contents
tm2605 Jan-20 Table of contents Safety requirements ................... 3 1. Overview ......................4 1.1. Purpose ....................4 1.2. Technical specifications ................4 1.3. Delivery set ..................... 4 1.4. Power requirements ................5 1.5. Safety components.................. 5 1.6. Ambient conditions .................. 5 1.7. -
Page 3: Safety Requirements
tm2605 Jan-20 Safety requirements DO NOT DISASSEMBLE CARAMELIZER OR REMOVE SEPARATE COMPONENTS WHILE EQUIPMENT IS CONNECTED TO THE MAINS! READ CAREFULLY THE MANUAL BEFORE START! ONLY INSTRUCTED PERSONNEL ARE ALLOWED TO OPERATE THE MACHINE! IT IS PROHIBITED TO RUN THE MACHINE WITH EMPTY KETTLE! IT WILL LEAD TO MACHINE OVERHEATING AND FAILURE! DO NOT USE THE MACHINE FOR MIXING HEAVY OR ABRASIVE PRODUCTS! MANY PARTS ARE HOT WHILE IN OPERATION! -
Page 4: Overview
tm2605 Jan-20 1. Overview 1.1. Purpose SugarLips CP-20 machine intended for cooking caramel and coating popped popcorn with it (hereinafter – “caramelizer” or “machine”). 1.2. Technical specifications Productivity up to 35 kg/hr (75 lbs/hr) Kettle size 75 liters (20 gallons) Rated voltage 3/N/PE AC 230/400 V, 50/60 Hz Rated power... -
Page 5: Power Requirements
tm2605 Jan-20 1.4. Power requirements ELECTRIC SOCKET MUST HAVE GROUNDING CONTACT! CONNECTIONS MUST BE DONE ONLY BY QUALIFIED ELECTRICIAN! IF SUPPLY CORD DAMAGED, IT MUST BE REPLACED BY MANUFACTURER, SERVICE AGENT, OR QUALIFIED PERSONS IN ORDER TO AVOID HAZARD! It is necessary to periodically check electric connections, including grounding connection. -
Page 6: Main Components
tm2605 Jan-20 2.3 for more details. 1.7. Main components Caramelizer has following components: 1 – Kettle with heaters; 2 – Control unit; 3 – Mounting base, 4 – Deflectors; 5 – Mixer, see Fig.1: Fig. 2 Main components 1.8. Getting started Unpack machine carefully, check delivery set, and remove protective film from all surfaces. -
Page 7: Intended Use
tm2605 Jan-20 2. Intended use 2.1. Caramel recipes Below are few caramel recipes to start with. Depending on customer’s needs, those recipes may be modified or substituted with your own recipes. Feel free to experiment with different recipes to get the best results. Recommended Recipe By default, it is recommended to use the following recipe for caramel mixture... -
Page 8: Product Quality
tm2605 Jan-20 Mixing Stage The switch is in MIXING position. Heaters are not energized, mixer operates continuously. Operation Order To make caramel coated popcorn, do the following: 1. Apply liquid lecithin on the kettle sidewall, to minimize caramel stuck. 2. Put caramel ingredients into the kettle. Put popped popcorn into popcorn container. - Page 9 tm2605 Jan-20 If caramel is sticky to the tooth, it means that caramel is undercooked; therefore, the temperature value must be increased. If caramel has bitter taste with hint of burnt, it means that caramel is overcooked; therefore, the temperature value must be reduced. Caramel that cooked with normal temperature and properly cooled is crunchy and doesn’t stick to the tooth.
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Page 10: Technical Maintenance
tm2605 Jan-20 3. Technical maintenance The maintenance purpose is to keep the machine operable during the entire service life. The recommended maintenance schedule with types of actions is presented below: PROCEDURE PERIOD Kettle cleaning once a day Outer surface cleaning once a day DISCONNECT THE MACHINE FROM THE MAINS BEFORE TECHNICAL MAINTENANCE! DO NOT USE SHARP TOOLS OR ABRASIVES! -
Page 11: Troubleshooting
tm2605 Jan-20 4. Troubleshooting Problem Possible cause Possible remedy Caramel coated popcorn is not Popcorn is still too hot Make sure that popcorn is properly cooled crunchy Too low temperature set down value Increase the temperature set value Improper recipe Use proper recipe Popcorn had excessive Make sure that moisture content of popped... -
Page 12: Acceptance Certificate
tm2605 Jan-20 6. Acceptance certificate ACCEPTANCE CERTIFICATE _____________ _____________ Product Name Serial No. The equipment is made with accordance to mandatory requirements of the state standards, actual technical documentation, and approved for use. QC Engineer STAMP HERE _________________ _________________ Signature Full Name _________________ DD.MM.YYYY... -
Page 13: Warranty Obligations
Due to constant improvement of the equipment, technical specifications are subject to change without prior notice! 8. Manufacturer details NPO Tvertorgmash LLC 11 Industrial Street, Tver, 170000 Russia Technical support: Email: support@robolabs.pro Phone: +7 495 956 4000... -
Page 14: Annex A. Electric Component List
tm2605 Jan-20 Annex A. Electric component list SIGN DESIGNATION MODEL SPECS Safety limiter NT-353LF, Tecasa 360°C Temperature sensor ДТПК124-00.32/4 Owen Type K Buzzer SC235B, Sonitron 24 Vdc Capacitor CBB61 450 Vac, 8 uF Temperature regulator TCN4S-24R, Autonics 230 Vac DC2, DC3 Timer AT8N, Autonics 230 Vac... -
Page 15: Annex B1. Temperature Regulator Settings
tm2605 Jan-20 Annex B1. Temperature regulator settings Parameter Value Description Temperature sensor — K type thermocouple SV low-limit value SV high-limit value Control type Control output 20.0 Control cycle AL1 alarm operation mode Alarm output hysteresis AL1 alarm temperature Proportional band Integral time setting Derivative time setting Lock setting... -
Page 16: Annex B2. Timers Settings
tm2605 Jan-20 Annex B2. Timers settings DC2: mode B, 3 sec. DC3: mode B, 30 sec. Annex C. Replacing sealing rings Fig. 1 Mixer sealing rings: 1 – PTFE ring; 2 – Rubber sealing ring; 3 – Fixing screw bolt To replace the rings, loose the fixing bolt, take off the mixer from the shaft, replace old rings with new ones, note the correct disposition order –...
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