Graco E-Flo SP Instructions Manual
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Graco E-Flo SP Instructions Manual

Air to electric conversion kits
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Instructions
®
E-Flo
SP Air to Electric
Conversion Kits
For converting NXT
for use with single-component sealant and adhesive materials. For professional use only.
Not approved for use in explosive atmospheres or hazardous (classified) locations.
Important Safety Instructions
Read all warnings and instructions in this
manual and in all related manuals before
using the equipment. Save all
instructions.
®
3400 air motor pump and supply systems to electric driver systems
3A6931A
EN

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Summary of Contents for Graco E-Flo SP

  • Page 1 Instructions ® E-Flo SP Air to Electric 3A6931A Conversion Kits ® For converting NXT 3400 air motor pump and supply systems to electric driver systems for use with single-component sealant and adhesive materials. For professional use only. Not approved for use in explosive atmospheres or hazardous (classified) locations. Important Safety Instructions Read all warnings and instructions in this manual and in all related manuals before...

  • Page 2: Table Of Contents

    Standalone Pump Transformer Kit... 25 Graco Standard Warranty ....46 Ram Transformer Kits ....26 Related Manuals Component Manuals in U.S.

  • Page 3: Kits

    Kits Kits NOTE: Select a kit based on the type of NXT 3400 air motor system you are using as well as the ram and pump lower size, where applicable. For the pump lower size, CM is Check-Mate and DF is Dura-Flo. Air Motor Kit No.

  • Page 4: Pressure Ratings

    E-Flo model the system will be similar to when the conversion is complete. After converting the system, follow all warnings and instructions for the E-Flo SP model listed instead of the previous air motor system. For the pump lower size, CM is Check-Mate and DF is Dura-Flo.
  • Page 5 Kits Pump Working (Stall) Max Dynamic (Run) Pressure Pressure Pump Air Motor E-Flo SP Kit No. Ram Size Lower Size Size Model CM200 4200 29.0 3905 26.9 D200 EMC52X3 CM250 3400 23.4 3122 21.5 D200 EMC92X3 DF115 6000 41.4 6000 41.4...

  • Page 6: Warnings

    Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama- tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
  • Page 7 Warnings WARNING FIRE AND EXPLOSION HAZARD Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. Paint or solvent flowing through the equipment can cause static sparking. To help prevent fire and explosion: • Use equipment only in well-ventilated area. •...
  • Page 8 Warnings WARNING TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed. • Read Safety Data Sheets (SDSs) to know the specific hazards of the fluids you are using. •...

  • Page 9: Installation

    Installation Installation Pressure Relief Procedure Disassemble the Air Motor Pump NOTE: Pumps can be mounted various ways in a Follow the Pressure Relief Procedure whenever system. The following steps describe disassembling an you see this symbol. air motor pump that is mounted in a way that the pump lower is easily accessible, such as on a wall mount or a stand.
  • Page 10 Installation Assemble the Electric Pump Conversion 4. Use the wire ties (3) to secure the pressure transducer cable to a tie rod. NOTE: Refer to the Air to Electric Pump Conversion 5. Mount the electric pump as required for your system Kit, 25P277-79 parts on page 30 for correct assembly.
  • Page 11 Installation NOTE: Inside the junction box, power wires to the driver 6. Place the power wires into the open area on either are connected to terminals 3L2 and 5L3 on the discon- side of the disconnect block as space permits. nect block.

  • Page 12: Air To Electric D60 Ram Conversion Kits

    Air Supply NOTE: Converting the pump from air to electric changes Fittings the operation of the pump system. Follow the E-Flo SP Electric Pumps Installation-Parts manual and the E-Flo SP Software Instructions for complete warnings and instructions for the system going forward. See Related Manuals on page 2.
  • Page 13 Installation 2. Using the top mounting bracket (109), attach the 7. Remove the cord grip and save it for reuse. ram junction box (108) to the ram using two screws (114) and washers (113) as shown in Figure 11. Hex Nut 113,114 Cord Grip .
  • Page 14 (134) as shown in Figure 17. pump lower, and tie rods that were removed from the air motor pump. Refer to the E-Flo SP Supply Systems Installation-Parts manual. See Related Manuals on page 2.
  • Page 15 NOTE: Converting from air to electric changes the Label MAX AIR WPR MAX FLUID WPR MAX TEMP VOLTS WEIGHT operation of the ram supply system. Follow the E-Flo SP ºC ºF PHASE Supply Systems Installation-Parts manual and the E-Flo BAR CODE TO BE INSERTED HERE AMPS...

  • Page 16: Air To Electric D200 Ram Conversion Kits

    Installation 23. Refer to Connect Power to an Electric Ram 3. See Figure 21 and remove the pump coupling, System on page 23 to connect power to the ram pump lower, and three tie rods from the air motor junction box. supply system.
  • Page 17 Connect the ground wire to one of the pump lower, and tie rods that were removed from two green ground terminals inside the driver the air motor pump. Refer to the E-Flo SP Supply junction box. Systems Installation-Parts manual. See Related Manuals on page 2.
  • Page 18 . 27: D200 ADM Mounting Bracket NOTE: Converting from air to electric changes the operation of the ram supply system. Follow the E-Flo SP Supply Systems Installation-Parts manual and the E-Flo SP Software Instructions for complete warnings and instructions for the system going forward. See Related Manuals on page 2.

  • Page 19: Air To Electric D200S Ram Conversion Kits

    GRACO INC. P.O. Box 1441 P.O. Box 1441 Minneapolis, MN Minneapolis, MN 55440 U.S.A. PART NO. SERIES SERIES SERIAL NO. GRACO.COM / PATENTS Artwork No. 291841 Rev. E EMYYYYY YYYY YYYYY MAX AIR WPR MAX FLUID WPR VOLTS PHASE Label AMPS...
  • Page 20 Installation 3. See Figure 31 on page 19 and remove the pump 2. Attach the ram junction box (308) to the ram using coupling, pump lower, and three tie rods from the air three screws (310) and washers (309) as shown in Figure 33.
  • Page 21 Connect the ground wire to one of the the air motor pump. Refer to the E-Flo SP Supply Systems Installation-Parts manual. See Related two green ground terminals inside the driver Manuals on page 2.
  • Page 22 XXXX NOTE: Converting from air to electric changes the MAX AIR WPR MAX FLUID WPR PART NO. SERIES SERIAL NO. operation of the ram supply system. Follow the E-Flo SP EMYYYYY YYYY YYYYY Label MAX AIR WPR MAX FLUID WPR...

  • Page 23: Connect Power To An Electric Ram System

    Installation 22. Refer to Connect Power to an Electric Ram 2. Remove the six screws holding the cover of the ram System to connect power to the ram junction box. junction box then remove the junction box cover. Connect Power to an Electric Ram System Screws All electrical wiring must be done by a qualified elec-...

  • Page 24: Pump Adm Kit

    Figure 46. CAN Cable Connection . 48: Electric Driver Port for CAN Cable 6. Install the software as described in the E-Flo SP Software Instructions. See Related Manuals on page 2. Ram ADM Kit The ram ADM kit 25E437 needs to be attached to the .

  • Page 25: Standalone Pump Transformer Kit

    3. Attach the transformer securely to the mounting sur- . 50: Junction Box Connection for CAN Cable face. 5. Install the software as described in the E-Flo SP Connect the Pump Transformer Power Software Instructions. See Related Manuals on page 2.

  • Page 26: Ram Transformer Kits

    Installation Ram Transformer Kits 3. Run the power cord from the pump through one of the punch-outs in the side of the transformer cover. Use a 1 in. (25 mm) cord grip or conduit connection (not included) where wiring passes through the punch-out.
  • Page 27 Installation 3. Mount the transformer onto the ram cylinder so the 5. Use the two flat washers (719 or 821 depending on conduit (707 or 811 depending on the kit) containing the kit) when attaching the cord grip. One washer the conductors from the transformer can reach the should be on the outside of the ram junction box and ram junction box as shown in Figure 55.
  • Page 28 Installation 3. Insert the incoming power cord (not included) through a punch-out on the side of the transformer. Use a 1 in. (25 mm) cord grip or conduit connection (not included) where wiring passes through the punch-out. See Figure 58. .
  • Page 29 Installation Notes 3A6931A...

  • Page 30: Parts

    Parts Parts Air to Electric Pump Conversion Kits, 25P277-79 108a 4,5,6,7 16,17 . 60: Air to Electric Pump Conversion 3A6931A...
  • Page 31 Parts Air to Electric Pump Conversion Parts List Quantity Part Description 25P277 25P278 25P279 25N519 KIT, driver, apd 20, vertical 25N738 VALVE, check, 1 in. npt with relief 25N780 VALVE, check, 1 in. 25N739 VALVE, check, 1-1/2 in. npt C38321 TIE, cable, 3.62 lg 131523 BUSHING, hex hd, 3/4 in.

  • Page 32: Air To Electric D60 Ram Conversion Kits, 25P280-82

    BAR CODE TO BE INSERTED HERE MADE IN GRACO INC. P.O. Box 1441 Minneapolis, MN 55440 U.S.A. CUSTOMER MUST SUPPLY GRACO.COM / PATENTS Artwork No. 291841 Rev. E BRANCH CIRCUIT PROTECTION GRACO INC. P.O. Box 1441 Minneapolis, MN 55440 U.S.A. See www.graco.com/patents Read instruction manual.
  • Page 33 Parts D60 Ram Conversion Parts List Quantity Part Description 25P280 25P281 25P282 KIT, driver, apd20, vertical 25N519 25N738 VALVE, check, 1 in. npt with relief 25N780 VALVE, check, 1 in. 25N739 VALVE, check, 1-1/2 in. npt C38321 TIE, cable, 3.62 lg 131523 BUSHING, hex hd, 3/4 in.
  • Page 34 Parts Quantity Part Description 25P280 25P281 25P282 29A057 ARTWORK, identification Ram Junction Box Warning Label 196548 LABEL, caution Electric Driver Warning Labels 16W360 LABEL, safety, warning, multiple 17J476 LABEL, safety, warning, multiple 195792 LABEL, safety, warning, electric shock 108a 195793 LABEL, safety, warning, electric shock ...

  • Page 35: Air To Electric D200 Ram Conversion Kits, 25P283-85

    BAR CODE TO BE INSERTED HERE AMPS GRACO INC. MADE IN P.O. Box 1441 Minneapolis, MN 55440 U.S.A. GRACO.COM / PATENTS Artwork No. 291841 Rev. E CUSTOMER MUST SUPPLY GRACO INC. BRANCH CIRCUIT PROTECTION P.O. Box 1441 Minneapolis, MN 55440 U.S.A.
  • Page 36 Parts D200 Ram Conversion Parts List Quantity Part Description 25P283 25P284 25P285 KIT, driver, apd20, vertical 25N519 25N738 VALVE, check, 1 in. npt with relief 25N780 VALVE, check, 1 in. 25N739 VALVE, check, 1-1/2 in. npt C38321 TIE, cable, 3.62 lg 131523 BUSHING, hex hd, 3/4 in.
  • Page 37 Parts Quantity Part Description 25P283 25P284 25P285 29A057 ARTWORK, identification Ram Junction Box Warning Label 196548 LABEL, caution Electric Driver Warning Labels 16W360 LABEL, safety, warning, multiple 17J476 LABEL, safety, warning, multiple 195792 LABEL, safety, warning, electric shock 108a 195793 LABEL, safety, warning, electric shock ...

  • Page 38: Air To Electric D200S Ram Conversion Kits, 25P286-88

    BAR CODE TO BE INSERTED HERE GRACO INC. MADE IN P.O. Box 1441 Minneapolis, MN 55440 U.S.A. CUSTOMER MUST SUPPLY GRACO.COM / PATENTS Artwork No. 291841 Rev. E BRANCH CIRCUIT PROTECTION GRACO INC. P.O. Box 1441 Minneapolis, MN 55440 U.S.A. See www.graco.com/patents Read instruction manual.
  • Page 39 Parts D200s Ram Conversion Kit Parts List Quantity Part Description 25P286 25P287 25P288 25N519 KIT, driver, apd20, vertical 25N738 VALVE, check, 1 in. npt with relief 25N780 VALVE, check, 1 in. 25N739 VALVE, check, 1-1/2 in. npt C38321 TIE, cable, 3.62 lg 131523 BUSHING, hex hd, 3/4 in.

  • Page 40: E-Flo Sp Pump Adm Kit, 25E439

    Parts  English, Japanese, Korean, and Chinese.  English, Spanish, French. E-Flo SP Pump ADM Kit, 25E439 (x2) (x2) (x2) (x2) . 64: E-Flo SP Pump ADM Part Description 16T234 BRACKET, display, mount 24A326 BRACKET, mounting, assembly 16T935 FASTENER, knob...

  • Page 41: E-Flo Sp Ram Adm Kit, 25E437

    Parts E-Flo SP Ram ADM Kit, 25E437 . 65: E-Flo SP Ram ADM Part Description 24E451 MODULE, gca, adm 123652* CABLE, can, male/female 3.5 m 261105* TIE, cable 14 in. 15M121 TOKEN, gca, key, sft32, black Not shown. 3A6931A...

  • Page 42: E-Flo Sp Pump Transformer Kit, 25E268

    Parts E-Flo SP Pump Transformer Kit, 25E268 605,606 H3 X3 . 66: E-Flo SP Pump Transformer Part Description 129626 TRANSFORMER, 480v 16K918 LABEL, power in, branch circuit 196548 LABEL, caution 25E178 LABEL, safety, danger 124436 CONNECTOR, splice, wire, (2)18-(4)12 ga...

  • Page 43: E-Flo Sp Ram Transformer Kit, 25E203

    E-Flo SP Ram Transformer Kit, 25E203 (x2) (x2) 714,715 H3 X3 (x8) (x4) (x8) (x3) (x8) . 67: E-Flo SP Ram Transformer, 25E203 Part Description Ref Part Description BRACKET, mounting, ram, 711 196548 LABEL, caution 16A566 wrmmlt, 3 in. 712 107530 SCREW, cap, sch, hex BRACKET, mtg, xformer, 3 in.

  • Page 44: E-Flo Sp Ram Transformer Kit, 25E202

    Parts E-Flo SP Ram Transformer Kit, 25E202 (x4) (x4) 815,816 (x2) (x4) H3 X3 (x8) (x3) (x4) (x2) . 68:E-Flo SP Ram Transformer, 25E202 Ref Part Description Ref Part Description CONNECTOR, conduit, 801 100101 SCREW, cap, hex hd 812 17D989...

  • Page 45: Transformer Mounting Hole Diagram

    Transformer Mounting Hole Diagram Transformer Mounting Hole Diagram 12.3 in. (313.2 mm) Front Cover 11.4 in. (290.6 mm) 6.5 in. (165.1 mm) 11.4 in. (290.6 mm) 5.25 in. (133.4 mm) . 69:Transformer Mounting Holes 3A6931A...

  • Page 46: Graco Standard Warranty

    With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

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