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Playcore Discovery Centers UltraPlay DC-SUPER SPROUT w/ROOF Manual
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Playcore Discovery Centers UltraPlay DC-SUPER SPROUT w/ROOF Manual

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DC-SUPER SPROUT w/ROOF
MODEL # DC-SSR
Issued/Revised: 02/04/19
www.ultraplay.com
800.458.5872
1

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Summary of Contents for Playcore Discovery Centers UltraPlay DC-SUPER SPROUT w/ROOF

  • Page 1 DC-SUPER SPROUT w/ROOF MODEL # DC-SSR Issued/Revised: 02/04/19 www.ultraplay.com 800.458.5872...
  • Page 3 For more information on Discovery Centers and UltraPlay products, please do not hesitate to give us a call or visit ultraplay.com. Thank you for your business; we look forward to working with you on all of your future playground equipment projects! Sincerely, Discovery Centers by UltraPlay A PlayCore® Company Issued/Revised: 02/04/19 www.ultraplay.com 800.458.5872...
  • Page 4 GENERAL COMMERICAL PLAYGROUND SAFETY GUIDELINES IMPORTANT: This structure is designed to comply with the ASTM F1487 standard for users 6 months through 23 months of age. Maintaining your playground equipment and its surrounding area is essential to minimizing the risk of injury to users as well as maximizing its useful lifespan.

  • Page 5: Overhead Obstructions

    GENERAL COMMERICAL PLAYGROUND SAFETY GUIDELINES OVERHEAD OBSTRUCTIONS: Overhead obstructions (for example, exterior obstructions such as tree limbs and interior lights) within the use zones of play structures shall be a minimum 84 inches (2130 mm) above each designated play surface outdoors and a minimum of 48 inches (1220 mm) above each designated play surface indoors. All overhead utility line clearances above outdoor supervised and outdoor unlimited access settings shall comply with all local, state, and national codes, such as the National Electrical Safety Code.

  • Page 6: Routine Maintenance

    GENERAL COMMERICAL PLAYGROUND SAFETY GUIDELINES ROUTINE MAINTENANCE: Regularly inspect and maintain your playground equipment and its surrounding area to help ensure the safety of the user. Proper maintenance of Discovery Centers equipment includes using the accompanying Playground Maintenance Checklist found in this booklet to identify areas requiring repairs or replacement, and barricading the equipment to prevent use while corrections are being made.
  • Page 7 GENERAL COMMERICAL PLAYGROUND SAFETY GUIDELINES -Check crush points (exposed mechanisms, junctures of moving components) and eliminate. -Check for broken supports or anchors. Check for stability in ground. Structures should not be easily swayed; connections should be solid and adequately secured. -Check all posts in ground for corrosion below grade.

  • Page 11: Warranty

    WARRANTY UltraPlay warrants its products to be free from defects in materials and/or workmanship, subject to normal usage and installation, for a period of 1-year from the date of shipment to the original purchaser. In the event of a claim under this warranty, UltraPlay will replace the component at no cost within the first 12 months from date of shipment to the original customer.

  • Page 12: Warranty Exclusions

    WARRANTY EXCLUSIONS All warranties specifically exclude damage caused by man-made or natural disasters, vandalism, negligence, improper installation or improper use, modification, changes in appearance resulting from weathering, scratches, dents, discoloration, normal wear and tear, or marring as a result of public or private use.
  • Page 13 GENERAL INTRODUCTION TO INSTALLATION INSTRUCTIONS IMPORTANT! Please read the entire Installation Instructions packet before beginning the installation. UltraPlay has designed Discovery Centers to take advantage of all Consumer Product Safety Commission (CPSC) and ASTM guidelines in force at the time of purchase in an effort to prevent playground accidents.
  • Page 14 GENERAL INTRODUCTION TO INSTALLATION INSTRUCTIONS 3. Site selection should include considerations of what is a safer and appropriate play area: -A level and clear site is ideal, free of power lines or electrical equipment. -Do not install play equipment near any bodies of water. -If adjacent to a street with traffic, ensure adequate fencing acts as a barrier to children running into danger.

  • Page 15: Tools Required

    TOOLS REQUIRED Issued/Revised: 02/04/19 www.ultraplay.com 800.458.5872...
  • Page 16 INCH HARDWARE REFERNECE M8 B.H.C.S. Bolts 13mm 25mm 20mm 30mm 35mm 40mm 45mm 50mm 70mm 100mm 1/2" 1" 3/4" 1-3/16" 1-3/8" 1-9/16" 1-3/4" 2" 2-3/4" 4" (33-11-0101) (33-11-0103) (33-11-0102) (33-11-0104) (33-11-0105) (33-11-0106) (33-11-0109) (33-11-0114) (33-11-0107) (33-11-0108) M10 B.H.C.S. Bolts 80mm 3-1/8"...
  • Page 17 USE ZONE TOP VIEW PLAY RAMP BONGO ROOF DRUMS 14'-2 1/2" CLOCK SHAPES PANEL PANEL RAINWHEEL PLATFORM 10'-4 9/16" MINIMUM USE ZONE* REQUIRED NOTE: Equipment shall be positioned to eliminate conflicting traffic *The USE ZONE is the area beneath and patterns.
  • Page 18 ELEVATION VIEW 8'-2 1/2" 8'-5 11/16" ELEVATION VIEW Issued/Revised: 02/04/19 www.ultraplay.com 800.458.5872...
  • Page 19 USE ZONE WITH POST PLACEMENT/HOLE LOCATIONS TOP VIEW 59 in 44 13/16 in [1498.09 mm] [1138.51 mm] 43 1/8 in [1095.05 mm] 40 1/16 in PLAY [1017.40 mm] RAMP 86 1/2 in [2197.36 mm] 45 1/8 in CLOCK SHAPES 31 7/8 in DECK [1145.51 mm] PANEL...

  • Page 20: Site Preparation

    FOOTING DETAIL - SURFACE MOUNT (02-08-0163) Parts List Footing Package -for- Super Sprout Surface Mount (02-08-0163) ITEM DESCRIPTION PART NUMBER FOOTER PLATE 02-08-0122 FOOTBUCK ASSEMBLY 02-08-0139 M10 x 35mm (1 3/8") BHCS BOLT 33-11-0005 M10 x 50mm (2") BHCS BOLT 33-11-0010 M10 FLATWASHER 33-11-0200...
  • Page 21 INCH FOOTING DETAIL - SURFACE MOUNT 1. Attach Upright Posts to Footbuck Ass'ys using M10 x 50mm B.H.C.S. and M10 T-Nut. Be sure to use the bottom two holes in Footbuck Ass'y. See Detail 009. Peen T-Nut using hammer to conform around Upright Post. 2.
  • Page 22 FOOTING DETAIL - ONGROUND (02-08-0164) Parts List Footing Package -for- Super Sprout Onground (02-08-0164) ITEM DESCRIPTION PART NUMBER FOOTBUCK ASSEMBLY 02-08-0139 PLATFORM ONGROUND BRACKET 02-08-0161 GROUND SPIKE 02-07-0048 M10 x 35mm (1 3/8") BHCS BOLT 33-11-0005 33-11-0010 M10 x 50mm (2") BHCS BOLT M10 LOCK NUT 33-11-0400 M10 T-NUT...
  • Page 23 INCH FOOTING DETAIL - ONGROUND 1. Attach Upright Posts to Footbuck Ass'ys using M10 x 50mm B.H.C.S. and M10 T-Nut. Be sure to use the top two holes in Footbuck Ass'y. See Detail 009. Peen T-Nut using hammer to conform around Upright Post. 2.
  • Page 24 FOOTING DETAIL - IN-GROUND (02-08-0165) Parts List Footing Package -for- Super Sprout Inground (02-08-0165) ITEM PART NUMBER DESCRIPTION FOOTBUCK ASSEMBLY 02-08-0139 FOOTBUCK 02-08-0162 M10 x 25mm (1") BHCS BOLT 33-11-0003 M10 x 35mm (1 3/8") BHCS BOLT 33-11-0005 M10 LOCK NUT 33-11-0400 UPRIGHT PLATFORM MOUNTING...
  • Page 25 INCH FOOTING DETAIL - IN-GROUND 1. Attach Upright Post to Footbuck Ass'y using M10 x 25mm B.H.C.S. and M10 Lock Nut. Refer to page 17 for Hole/Footer location. See Detail 013. 2. Attach Platform Mounting Bracket to Footbuck using M10 x 35mm B.H.C.S. and M10 Lock Nut. See Detail 014. 3.
  • Page 26 DC-SUPER SPROUT w/ROOF Parts List DESCRIPTION PART NUMBER ROOF 02-08-0001 FOOTER COVER 02-08-0009 CLOCK PANEL (BLUE) 02-08-0011 SHAPES PANEL (YELLOW) 02-08-0014 PLATFORM 02-08-0022 BONGOS 02-08-0025 RAINWHEEL 02-08-0026 UPPER POST COVER, 7 3/8" LG. 02-08-0033 UPPER POST COVER, 21 1/2" LG. 02-08-0034 UPPER POST COVER, 28 7/8"...

  • Page 27: Finished Assembly

    DC-SUPER SPROUT w/ROOF Unless Otherwise Specified, All Units of Measure are Each Items listed below Hardware Complete line are included with Hardware Complete Number Warning: During Installation, Hardware And Small Parts Are Choking Hazards For Young Children. Store Unused Parts Appropriately Until Assembly Is Completed. Once Assembly Is Completed, Remove Any Unused Parts From The Play Environment And Dispose/Save Them In A Secure Location.
  • Page 28 DC-SUPER SPROUT w/ROOF ROOF (02-08-0001) UPPER POST COVER, 21 1/2" LG. (02-08-0034) UPPER POST COVER, 28 7/8" LG. (02-08-0035) CLOCK PANEL (02-08-0011) SHAPES PANEL (02-08-0014) UPPER POST COVER, 7 3/8" LG. (02-08-0033) PLATFORM (02-08-0022) SPROUT DECK w/10 INSERTS (02-08-0061) BONGOS MOUNTING BRACKET (02-08-0104) PLAY RAMP (02-08-0059)
  • Page 29 INCH DC-SUPER SPROUT w/ROOF STEP 1 1. Determine the mounting option being installed. 2. Place Platform Mounting Bracket, Slide Mounting Bracket, and Lower Posts in correct location according to the top view. IMPORTANT: Depending on mounting option surface mount, in-ground, or on-ground footing plates must be installed at this time. Refer to pages 17-23.
  • Page 30 INCH DC-SUPER SPROUT w/ROOF STEP 2 1. Attach Platform Mounting Bracket to Platform using M10 x 25mm B.H.C.S., M12 Lockwasher, and M10 Flat Washer. See Detail 001. 2. Slide Platform onto Lower Posts. 3. Slide Lower Post Covers onto Lower Posts. PLATFORM MOUNTING BRACKET PLATFORM M10 FLATWASHER...
  • Page 31 INCH DC-SUPER SPROUT w/ROOF STEP 3 1. Slide Sprout Deck onto Lower Posts. IMPORTANT: Orientation of drilled holes in deck is critical. LOWER POST, 21 3/4" LG. (02-08-0080) IMPORTANT: ORIENTATION OF DRILLED HOLES IN DECK IS CRITICAL. SPROUT DECK w/10 INSERTS (02-08-0061) Issued/Revised:...
  • Page 32 INCH DC-SUPER SPROUT w/ROOF STEP 4 1. Slide Handhold Brackets over Lower Posts. Making sure the pipe of the Handhold Bracket is aligned with the hole in the Deck. LOWER POST, 21 3/4" LG. (02-08-0080) SPROUT DECK w/10 INSERTS (02-08-0061) HANDHOLD BRACKET (02-08-0140) Issued/Revised:...
  • Page 33 INCH DC-SUPER SPROUT w/ROOF STEP 5 1. Slide Clock Panel and Handhold-Odd on to Lower Posts. Making sure that the pipe on the Handhold Brackets is inserted into the bottom holes of the Handholds correctly. IMPORTANT: Panels and Handholds must slide over Lower Post simultaneously. CLOCK PANEL (02-08-0011) HANDHOLD-ODD...
  • Page 34 INCH DC-SUPER SPROUT w/ROOF STEP 6 1. Slide Shapes Panel and Handhold-Odd on to Lower Posts. Making sure that the pipe on the Handhold Brackets is inserted into the bottom holes of the Handholds correctly. IMPORTANT: Panels and Handholds must slide over post simultaneously. Warning label needs to face out when installing Handholds.
  • Page 35 INCH DC-SUPER SPROUT w/ROOF STEP 7 1. Slide Play Ramp and Upper Post Cover into place. UPPER POST COVER, 7 3/8" LG. (02-08-0033) PLAY RAMP (02-08-0059) Issued/Revised: 02/04/19 www.ultraplay.com 800.458.5872...
  • Page 36 INCH DC-SUPER SPROUT w/ROOF STEP 8 1. Slide Upper Posts through the Panels and attach to Lower Posts. 2. Tighten all Upper Posts to Lower Posts. UPPER POST, 54 5/8" LG. (02-08-0082) SHAPES PANEL (02-08-0014) UPPER POST COVER, 7 3/8" LG. (02-08-0033) HANDHOLD-ODD (02-08-0144)
  • Page 37 INCH DC-SUPER SPROUT w/ROOF STEP 9 1. Atttach Slide Mounting Bracket to Play Ramp using M10 x 25mm B.H.C.S., M12 Lock Washer, and M10 Flat Washer. See Detail 082. 2. Attach Play Ramp to Deck using M10 x 60mm B.H.C.S., M12 Lock Washer, and M10 Flat Washer. See Detail 020. SLIDE PLAY RAMP DECK...
  • Page 38 INCH DC-SUPER SPROUT w/ROOF STEP 10 1. Lift left side of Shapes Panel and slide Bongos Mounting Bracket under Shapes Panel. 2. Attach Bongos Mounting Bracket to Deck using M10 x 25mm B.H.C.S., M12 Lock Washer, and M10 Flat Washer. See Detail 002. 3.
  • Page 39 INCH DC-SUPER SPROUT w/ROOF STEP 10 CONT'D 4. Apply loctite adhesive to threads of bolt. 5. Attach Bongos Support Bracket to Bongos Mounting Bracket using M8 x 25mm B.H.C.S. and M8 Barrel Nut. See Detail 004. 6. Drill Ø1/4" hole through Bongos Mounting Bracket and Bongos Support Bracket to install Rivet. See Detail 039. M8 x 25mm (1") BHCS BOLT (33-11-0103) PANEL...
  • Page 40 INCH DC-SUPER SPROUT w/ROOF STEP 11 1. Lift Handhold Panel and slide Bongos Mounting Bracket under Clock Panel. 2. Attach Bongos Mounting Bracket to Deck using M10 x 25mm B.H.C.S., M12 Lock Washer, and M10 Flat Washer. See Detail 002. 3.
  • Page 41 INCH DC-SUPER SPROUT w/ROOF STEP 12 1. Slide Upper Post Covers on to Upper Posts. UPPER POST UPPER POST, 54 5/8" LG. COVER, 28 7/8" LG. (02-08-0082) (02-08-0035) UPPER POST COVER, 21 1/2" LG. (02-08-0034) Issued/Revised: 02/04/19 www.ultraplay.com 800.458.5872...
  • Page 42 INCH DC-SUPER SPROUT w/ROOF STEP 13 1. Centered horizontally with Upright, measures 1" up from botttom of Roof and drill 1/8" pilot hole through Roof and Post Cover. See Detail 023. 2. Attach Roof to Upright Posts and Post Covers using M5 x 76mm Self-Tapping Screw. See Detail 024. ROOF M5 x 76mm (3") SELF-TAPPING...
  • Page 43 INCH DC-SUPER SPROUT w/ROOF STEP 14 1. After entire unit is assembled attach Footer Covers to Lower Post Covers using M10 x 40mm B.H.C.S., M10 Lock Washer, M8 Flat Washer, and M8 Barrel Nut. See Detail 022. 2. Refer back to your Footing Detail options on pages 18 to 23 to finish assembly. M8 FLATWASHER (33-11-0300) FOOTER COVER...

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