Manitowoc National Crane 1300A Manuals

Manitowoc National Crane 1300A Manuals

Manuals and User Guides for Manitowoc National Crane 1300A. We have 2 Manitowoc National Crane 1300A manuals available for free PDF download: Service And Maintenance Manual, Operator's Manual

Manitowoc National Crane 1300A Service And Maintenance Manual

Manitowoc National Crane 1300A Service And Maintenance Manual (162 pages)

Brand: Manitowoc | Category: Construction Equipment | Size: 11.24 MB

Table of Contents

Table of Contents
5
Section 1

11
- Supplemental Information
  11
- General
  11
- New Owner
  12
- Basic Nomenclature
  12
- General Maintenance
  14
  - Cleanliness
    14
  - Removal and Installation
    14
  - Disassembly and Assembly
    14
  - Pressing Parts
    14
  - Locks
    14
  - Shims
    14
  - Bearings
    15
  - Gaskets
    15
  - Hydraulic Systems
    15
  - Electrical
    16
  - Fatigue of Welded Structures
    17
  - Loctite
    17
  - Torque Values
    17
  - Weld Studs
    29
- Wire Rope
  29
  - General
    29
  - Environmental Conditions
    29
  - Dynamic Shock Loads
    29
  - Lubrication
    29
  - Recommendations for Servicing Wire Rope
    30
  - Wire Rope Inspection
    30
  - Boom Extension and Retraction Cables
    31
  - Wire Rope Replacement (All Wire Rope)
    31
  - Seizing Wire Rope
    32
Section 2

36
- Hydraulic System Maintenance
  36
  - Preparation
    36
  - Hydraulic System Maintenance Precautions
    36
  - Label Parts When Disassembling
    36
  - Hydraulic Oil Recommendations
    36
  - Draining and Flushing
    36
  - Removing Air from the Hydraulic System
    37
  - Parts Replacement
    38
  - Maintenance Records
    38
- Hydraulic Pump
  38
- Valves
  39
  - General
    39
- Pressure Setting Procedures
  43
  - Description
    43
  - Maintenance
    43
- Relief Valve Setting Procedure
  44
- Supply Pressure and Return Circuit
  46
  - Description
    46
  - Hydraulic Reservoir, Filter, and Oil Cooler
    46
  - Hydraulic Filter Replacement
    47
  - Hydraulic Oil Cooler
    47
  - Mesh Filter Screen
    48
  - Hydraulic Valves
    48
  - Directional Control Valve
    48
  - RCL Lockout Valves
    49
  - Hydraulic Remote Controllers
    49
  - Outrigger Manifolds
    49
  - Holding Valves
    49
  - Swing Gearbox
    49
  - Crane Function Power Switch
    49
- Hydraulic Pump
  49
  - Description
    49
  - Removal
    49
  - Installation
    50
  - Initial Pump Installation
    50
- Oil Cooler Service & Maintenance
  51
- Trouble Diagnosis
  52
Section 3

57
- Electric System Description
  57
- Jump Starting the Crane
  57
  - Charging
    57
- Electric System Maintenance
  57
  - General
    57
  - General Troubleshooting
    58
  - Troubleshooting the Electrical Swivel
    58
  - Connector Troubleshooting
    58
  - Electric System Description
    58
- Individual Fuse Holders
  60
- Relay Fuse Blocks
  60
  - Micro Relay Fuse Block
    60
  - Mini Relay Fuse Block
    61
  - Horn Alarm Circuit
    61
- VEC Module
  62
  - Crane Manifold Solenoids
    63
- Outrigger Manifolds
  64
  - Front Outrigger Manifold
    64
  - Rear Outrigger Manifold
    64
- Hydraulic Oil Cooler
  65
- Hydraulic Temperature Warning Light
  65
Section 4

67
Section 5

85
- Hoist Description
  85
- Hoist Maintenance
  86
  - Warm-Up Procedure
    86
  - Removal
    86
  - Hydraulic Hoses
    87
  - Hoist Installation
    87
- Drum Rotation Indicator
  87
- Troubleshooting
  89
- For Series "A
  89
- Series "B" Circuit Breaker Reset Instructions
  89
- Hoist Repair
  89
  - Disassembly
    89
  - Reassembly
    90
- Hoist Service
  91
  - Brake
    91
  - Planetary Set
    94
  - Motor
    94
- Troubleshooting
  95
Section 6

97
- Swing Description
  97
- Theory of Operation
  97
  - Swing Drive
    97
  - Swing Brake
    97
- Swing Gearbox and Brake
  100
  - Disassembly & Assembly Instructions
    100
  - Tools Required
    100
  - Parts Required to Rebuild
    100
  - Disassembly
    100
  - Input Planetary Repair
    100
  - Output Planetary Repair
    101
  - Shaft Repair
    101
  - Case Assembly Repair
    101
  - Unit Assembly
    101
- Swing Brake
  102
  - Disassembly
    102
  - Assembly
    103
- Swing Bearing
  104
  - Description
    104
- Swing Bearing Maintenance
  104
  - General
    104
- Torquing Swing Bearing Bolts
  104
  - Swing Bearing Bolts
    105
  - Torque Values
    105
  - Tools Required
    105
- Bearing Clearance
  107
- Bearing Replacement
  108
  - Removal
    108
  - Installation
    109
  - Slew Potentiometer Adjustment
    110
  - Testing
    110
Section 7

111
- Outrigger Description
  111
- Outrigger Beam Assembly
  111
  - Removal
    112
  - Inspection
    113
  - Installation
    113
- Extension Cylinder
  114
  - Removal
    114
  - Installation
    114
- Stabilizer Cylinder
  115
  - Removal
    115
  - Installation
    115
- Wear Pad Adjustment
  115
  - Outrigger Beam Wear Pad Adjustment
    116
  - Outrigger Box Wear Pad Adjustment
    116
  - Nonadjustable Wear Pad
    116
- Outrigger Monitoring System (OMS) (Optional-Standard in North America)
  117
  - String Potentiometer
    117
  - Outrigger Monitoring System (OMS)
    117
  - Standard in North America)
    117
Section 8

119
- General
  119
- Environmental Protection
  119
  - Lubricants
    119
  - Arctic Conditions below -9°C (15°F)
    119
  - Chassis Grease
    120
  - Low Temperature Grease
    120
  - Extreme Pressure Multipurpose Gear Lubricant (EPGL)
    120
  - Open Gear Lubricant
    120
  - Antifreeze/Coolant (for Cab Heater)
    120
  - Anti-Wear Additives
    120
  - Hydraulic Oil
    120
  - Standard Hydraulic Oil
    120
  - Lubricants
    120
  - Arctic Hydraulic Oil
    121
  - Hydraulic Oil Inspection
    121
- Lubrication
  121
- Lubrication Points
  123
  - Internal Cable Sheave Lubrication
    124
  - Inner Boom Wear Pad Lubrication
    124
  - Side and Bottom Boom Wear Pad Lubrication
    125
  - Hoist Brake Oil
    125
  - Hoist Gearbox Oil Level Check
    126
  - Hoist Gearbox Oil Change
    126
  - Swing Gearbox and Brake Oil
    127
  - 1300A Hydraulic Oil Reservoir Level
    127
- Wire Rope Lubrication
  127
- Carwell© Rust Inhibitor
  128
  - Protecting Cranes from Corrosion
    128
  - Cleaning Procedures
    129
  - Inspection and Repair
    129
  - Application
    129
  - Areas of Application
    130
Section 9

133
- Minimum Truck Requirements
  133
- Mounting Configuration
  136
- PTO Requirements
  137
  - Horsepower
    137
  - Direct PTO Mount
    137
  - PTO Ratio
    137
  - Pump Rotation
    138
- Truck Frame Strength
  138
- Truck Preparation
  142
  - Welding Precautions
    142
  - Positioning the Crane on the Truck
    142
- Reinforcing after Frame Extension
  143
- Mounting the Crane
  147
  - Clamp on (Optional)
    147
  - Bolt on (Standard)
    149
  - Truck Interface Electrical Connection
    151
  - Oil Cooler Fan Electrical Connection
    152
  - Hydraulic System Connection
    152
- RCL Calibration
  153
- Stability Test
  153
- Specifications
  154
  - Hydraulic System
    154
  - Hoist System
    154
  - Crane Operating Speeds
    155
  - Air Conditioner (Optional)
    155
Section 10

157

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Manitowoc National Crane 1300A Operator's Manual

Manitowoc National Crane 1300A Operator's Manual (92 pages)

Brand: Manitowoc | Category: Construction Equipment | Size: 3.3 MB

Table of Contents

Table of Contents
9
Section 1

13
- General
  13
  - Supplemental Information
    13
  - Safety Information
    13
  - Basic Nomenclature
    13
  - New Owner
    15
Section 2

17
- Safety Messages
  17
  - General
    17
  - Safety Alert Symbol
    17
  - Signal Words
    17
- Accidents
  17
- Operator's Information
  18
- Operator's Qualifications
  18
- Operational Aids
  19
- Crane Stability/Structural Strength
  20
  - Load Charts
    21
  - Work Site
    21
  - Wind Forces
    21
  - Lifting Operations
    22
  - Counterweight
    23
  - Outrigger Lift off
    23
  - Multiple Crane Lifts
    23
- Electrocution Hazard
  24
- Personnel Handling
  26
- Environmental Protection
  27
- Maintenance
  27
  - Service and Repairs
    28
  - Lubrication
    28
  - Tires
    29
  - Wire Rope
    29
- Sheaves
  30
  - Batteries
    31
  - Engine
    31
  - Transporting the Crane
    31
  - Travel Operation
    31
  - Work Practices
    33
    
    Personal Considerations
    33
    
    Crane Access
    33
    
    Job Preparation
    33
    
    Working
    33
    
    Lifting
    34
    
    Hand Signals
    35
  - Boom Extension
    37
- Parking and Securing
  37
- Shut-Down
  37
- Cold Weather Operation
  37
- Temperature Effects on Hydraulic Cylinders
  38
- Overload Inspection
  39
  - Boom Inspection
    40
  - Superstructure Inspection
    42
  - Carrier Inspection
    44
- Truck Cab Controls
  47
  - Truck Cab Ignition Switch
    47
  - Power Take off
    47
  - Park Brake
    47
  - Engine Speed Governor
    47
  - Neutral Start/Safety Switch
    47
- Outrigger Controls
  47
  - Outrigger Control Box
    47
  - Crane Level Indicators
    47
  - Remote Engine Throttle
    48
  - Outrigger Control Box
    48
- Crane Controls
  49
  - Hydraulic Oil Temperature Warning Light
    49
  - Crane Ignition Switch
    49
  - Crane Function Power Switch
    49
  - Swing Horn Switch
    51
  - Swing Control Lever
    51
  - Swing Brake Pedal
    51
  - Swing Brake Switch
    51
  - Adjustable Swing Speed Valve
    51
  - Telescope Control Lever (Wireline Control)
    51
  - Boom Telescope Pedal (Optional)
    51
  - Hoist Control Lever
    51
  - Burst of Speed (BOS) Switch
    51
  - Hoist Rotation Indicator (Optional)
    51
  - Boom Lift Control Lever
    52
  - Boom Lift Control Pedal (Optional)
    52
  - Foot Throttle
    52
  - Hand Throttle
    52
  - Crane Cab Outrigger Control Box (Optional)
    52
  - Radio Remotes Power Switch (Optional)
    52
  - LMI Override Switch
    52
  - Load Chart
    52
  - Load Moment Indicator (LMI)
    52
- Crane Cab Climate Controls
  52
  - Heater Cold Weather Fuel Mixture
    53
  - Air Conditioner Controls (Optional)
    53
- Operating Procedures
  53
  - Equipment Familiarization
    53
  - Crane Cab Access
    53
  - Equipment Checks
    53
  - Cold Weather Operation
    54
  - Anti-Two-Block Check
    54
  - LMI Check
    54
  - Hoist System Operation
    55
    
    Hoist Burst of Speed Operation
    55
  - Work Site Location
    55
    
    Before Leaving the Truck Cab
    55
    
    Before Making the Lift
    55
  - Load Chart
    55
    
    Using the Load Chart
    55
  - Lifting the Load
    56
  - Shut down and Preparation Road Travel
    56
    
    Unattended Crane
    57
Section 4

61
- Outrigger Setup
  61
  - Site Selection
    61
  - Setting the Outriggers
    61
- Jib Safety Information
  62
- Side Folding-Swing Around Jib Operation
  63
  - Deployment Procedure
    63
  - Stowing Procedure
    65
- Jib Removal
  66
  - Jib Maintenance
    66
- Anti-Two-Block Weight Installation
  66
- Multipart Line Reeving
  67
  - Using Multiple Part Lines
    67
  - Lifting a 30 Ton (60,000 Lbs) Load
    67
- Hoist Cable Installation
  67
- Wireline Reeving
  68
- Wedge Sockets
  68
  - Terminator Wedge Installation
    68
  - Wedge Socket Installation
    70
Section 5

71
- General
  71
  - Arctic Conditions below -18°C (0°F)
    71
  - Chassis Grease
    71
  - Extreme Pressure Multipurpose Gear Lubricant
    71
  - Open Gear Lubricant
    71
  - Anti-Wear Additives
    71
  - Surface Protection for Cylinder Rods
    71
  - Hydraulic Oil Inspection
    72
  - Standard Hydraulic Oil
    72
- Intermediate Hydraulic Oil
  72
  - Wide Range Intermediate Hydraulic Oil
    72
  - Arctic Hydraulic Oil
    72
  - Lubrication Points
    74
    
    Internal Cable Sheave Lubrication
    75
    
    Inner Boom Wear Pad Lubrication
    75
    
    Side and Bottom Boom Wear Pad Lubrication
    75
    
    Winch Brake Oil
    76
    
    Winch Gearbox Oil
    76
    
    1300A Hydraulic Oil Reservoir Level
    77
  - Wire Rope Lubrication
    77
- Crane Inspection and Maintenance
  79
  - Inspection
    79
  - Special Boom Inspection
    80
  - Stability
    80
- Hoist Cable Inspection and Maintenance
  80
  - Inspection
    80
  - Wire Rope Replacement
    81
  - Care of Wire Rope
    81
- Replacement Cable
  81
- Crane Adjustments and Repairs
  82
  - Boom Extension Cable
    82
  - Jib Jack Service and Maintenance
    82
  - Lubrication
    82
  - Rust Prevention
    82
- Hydraulic System
  82
  - Oil Cooler
    82
  - Hydraulic System Trouble Diagnosis
    82
  - Tire Load and Inflation Table
    85
  - Specifications
    89
  - Hydraulic System
    89
  - Hoist System
    89
  - Crane Operating Speeds
    89

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