Etac Molift Mover 180 Technical Manual
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Etac Molift Mover 180 Technical Manual

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molift mover 180
Etac AS
Etac Supply Gjøvik
Hadelandveien 2
N - 2816 Gjøvik
TM08101 Molift MOVER 180 English - Rev. A 10/2012

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  • Page 1 Technical manual molift mover 180 Etac AS Etac Supply Gjøvik Hadelandveien 2 N - 2816 Gjøvik TM08101 Molift MOVER 180 English - Rev. A 10/2012...
  • Page 2 Page 2 of 32 TM08101 Molift Mover 180 English Rev. A 10/2012...

  • Page 3: Table Of Contents

    Disassembly of Leg Parting Motor ....10 produced, used or transferred without pri- Assembly of Leg Parting Motor ....11 or written consent from Etac Supply Gjø- Wheels .............11 vik. Violation of these regulations may lead Back Wheel ..........11...
  • Page 4 Page 4 of 32 TM08101 Molift Mover 180 English Rev. A 10/2012...

  • Page 5: General Advice

    Safety Precautions unauthorised modification and alteration of the Repair of the lift involves lifting and handling product is not allowed. Etac Supply Gjøvik does objects, which are heavy, long and/or sharp. not accept responsibility for damages caused Assembly or disassembly of parts may affect by such.

  • Page 6: Technical Description

    B Charger and Battery Column and Battery Holder Molift Mover 180 runs on a battery consisting The column C , placed in the holder on the of a 14,4 V battery pack A .

  • Page 7: Technical Specifications

    Battery Lifting motor Battery holder Control electronics, Lifting column incl. service light, battery light and electric emergency lowering Emergency Stop FRONT Chassis BACk Manual emergency lowering Mover 180 Rev. A 10/2012 TM08101 Molift Mover 180 English Page 7 of 32...

  • Page 8: Service

    Service Service Service should be carried out when the service Molift Mover 180 is a mobile lift with few parts light indicates so, or at least every five years. and require low maintenance. By following the regular service regulations, you will enjoy Molift •...

  • Page 9: Repair

    Allen Key Hexagon Socket 5mm Popmutter • Push both bolts (4), or use a bolt or similar Bolt w/head Bill of materials: 25-002 BOM.xls Rev. A 10/2012 TM08101 Molift Mover 180 English Page 9 of 32 Dimension/ Qty. Description. Material. Comment.

  • Page 10: Disassembly Of Column

    TÅB Molift Mover 180. • Run the leg parting motor inwards until the Released for production 14.10.2011/ERS TÅB Rev. Description: Date/Sign. Approved: spindle is free from its nut. Page 10 of 32 TM08101 Molift Mover 180 English Rev. A 10/2012...

  • Page 11: Assembly Of Leg Parting Motor

    Loctite 2701 on the bolt on the wheel. Assembly of Leg Parting Motor • Mount spindle nut (9) and nut holder (6) to bracket (7). Put Loctite 241 on the screws Rev. A 10/2012 TM08101 Molift Mover 180 English Page 11 of 32...

  • Page 12: Front Wheel

    Rev. Description: Date/Sign. Approved: nut. impossible, the lift should be sent to Etac Supply Gjøvik. • Pull out the emergency stop switch. • Mount a new emergency stop switch and • Copy the data from the card using the Molift secure it with the nut.

  • Page 13: Mounting Of Control Card

    • Place a new membrane on the battery holder. • Mount column with lifting arm on chassis. • Perform a safety test on the lift. Marking Check all markings/stickers - replace any damaged markings/stickers. Rev. A 10/2012 TM08101 Molift Mover 180 English Page 13 of 32...

  • Page 14: Final Revision

    The owner of the lift is responsible for storing inspection diagram. this diagram. Service technicians should sign any work done. Owner: Molift Mover 180, serial number: Date Description of work completed Sign./Cert. no. Page 14 of 32 TM08101 Molift Mover 180 English...

  • Page 15: Inspection Diagram After Service And Repair

    Completed safety inspection after service. Service light was reset using Molift Service tool. NB!: The service light must ONLY be reset after completed service! Inspection, repair and service should be done by a person certified by, or on behalf of Etac Supply Gjøvik. Client:________________________________...
  • Page 16 2-pt suspension Medium 1830003 2-pt suspension Small 1830011 4-pt suspension Medium 1830010 4-pt suspension Large 0541000 Battery 14,4 V NiMH PowerPac 2018004 Hand Control 4 Buttons 1340100 Battery Charger Page 16 of 32 TM08101 Molift Mover 180 English Rev. A 10/2012...

  • Page 17: Main Components

        05-006    ver Bottom   Rev. A 10/2012   TM08101 Molift Mover 180 English Designed/Drawn: Date: Projection: Scale: Page 17 of 32   05-005 Drawing name:     um case 05-002 ...
  • Page 18 0228138 Bushing bronze 5MM 1820040 Cardboard Box 1820041 Cardboard Inlay 0910158 Screw M6 Special 1310308 Label, Purchase no. 1320132 AMP-contact 1320133 AMP-cover 1420112 Cable contact 1820065 Safety Walk Page 18 of 32 TM08101 Molift Mover 180 English Rev. A 10/2012...

  • Page 19: Chassis And Legs, Mover 180

    14/03-2012 Drawing name: Leg profile R Ref EO 104/2012 25.09.2012/TVJ TÅB assy Rev. A 10/2012 TM08101 Molift Mover 180 English Page 19 of 32 Added 1x pos 9See EO 50/12 15.05.2012 TÅB 25-050 Mover 180 Size Drawing number: Released for production 14.03.2012/ERS...
  • Page 20 Allen key Hexagon Socket 1810010 QR-Bolt 1820063 Cable Connector Male 1410135 Cable Connector Female 0220121 Washer 0910160 Sleeve for Column Smart 1820064 Rivet Nut Countersunk 1100303 Periodic control label Page 20 of 32 TM08101 Molift Mover 180 English Rev. A 10/2012...

  • Page 21: Upper Half Assy

    Upper Half Assy Locktite 2701. 927,6 Apply Loctite 243 Apply Loct Apply Loctite 243 Apply Loctite 243 Rev. A 10/2012 TM08101 Molift Mover 180 English Page 21 of 32 Electrical diagram Allen Key Hexagon Socket 5mm Bill of materials: 25-002 BOM.xls Dimension/...
  • Page 22 1820037 Flange bearing 1820038 Set screw 0228125 Nut, Lock M6 1410140 Hook 1431011 Set screw M4x6 1820014 Safe Working Load 180 kg label 1310306 Art. and ID. no Page 22 of 32 TM08101 Molift Mover 180 English Rev. A 10/2012...

  • Page 23: Upper Contact Assy 340

    Drawing name: 2-pt. Suspension assy Ref. EO 71/2012 19.06.2012/TES TÅB Assembled 540 Replaced pos 8 21.03.2012/ERS Rev. A 10/2012 TM08101 Molift Mover 180 English Page 23 of 32 Added mounting instructions 20.02.2012/TVJ TÅB 25-011 Mover 180 Size Drawing number: Released for production 03.11.2011/ERS...
  • Page 24 Ring 1820045 O-ring 1410140 Composite hook suspension 1820038 Set Screw 0228125 Lock Nut 1820042 Bolt 1820014 Safe Working Load 180kg label 1310306 Art. and ID.no 0210119 Spring Pin Page 24 of 32 TM08101 Molift Mover 180 English Rev. A 10/2012...

  • Page 25: Pkt Suspension Large W Coupling

    Scale: 1:10 15/2-2012 Drawing name: 4-pt. Suspension assy 25-038 Mover 180 Size Drawing number: eased for production 15.02.2012/TVJ TÅB Description: Date/Sign. Approved: SECTION A-A SCALE 1 : 2 Rev. A 10/2012 TM08101 Molift Mover 180 English Page 25 of 32...
  • Page 26 Spring battery probes 0920069 Molex plug 0920077 Mec extender, 6mm 0920079 Mec extender, 7mm 0920092 Battery cable red (+) 0920093 Battery cable black (-) 1820061 Cable harness Mover 180 Page 26 of 32 TM08101 Molift Mover 180 English Rev. A 10/2012...

  • Page 27: Battery Support

    Bill of materials: 25-069 BOM.xls Dimension/ Qty. Description. Material. Comment. Pos. Draw. no. Rev. A 10/2012 TM08101 Molift Mover 180 English Page 27 of 32 Designed/Drawn: Date: Projection: Scale: 04/05-2012 Drawing name: Battery support Ref EO 58/2012 25.05.2012 TVJ 25-069...
  • Page 28 Appendix G Item no. Qty. Description 1431007 Scale MHS 2500 Charder 1820066 Top Fork 1820067 Twin Fork 1820068 Bolt 1810010 QR-axle M180 ø10-30 1431011 Set Screw M4x6 Page 28 of 32 TM08101 Molift Mover 180 English Rev. A 10/2012...

  • Page 29: Scale Set

    25-080 BOM.xls Dimension/ Pos. Qty. Description. Draw. no. Designed/Drawn: Date: Projection: Scale: 11/06-2012 Drawing name: Scale Set Molift Mover 180 Released for production 11.06.2012/TES TÅB Rev. Description: Date/Sign. Approved: Rev. A 10/2012 TM08101 Molift Mover 180 English Page 29 of 32...

  • Page 30: Appendix Himportant

    Appendix H Page 30 of 32 TM08101 Molift Mover 180 English Rev. A 10/2012...

  • Page 31: Electrical Diagram

    Electrical diagram Rev. A 10/2012 TM08101 Molift Mover 180 English Page 31 of 32...
  • Page 32 Find your distributor visit molift.com...

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