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Summary of Contents for Etac Molift QuickRaiser 205
- Page 1 Molift QuickRaiser 205 EN - Technical manual TM13001 Rev B 2018-01-03...
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Page 2: Table Of Contents
Molift QuickRaiser 205 / www.etac.com English Manual Content Important General .............2 This Technical Manual contains important safety Measurements .........3 instructions and information regarding the repair QuickRaiser 205 Variant Matrix ....5 and service of the lifter and accessories. Column .............7 Control panel ..........8 Warning! Column without control panel ....9... -
Page 3: General
Molift QuickRaiser 205 / www.etac.com General Product Identification Service indicator (up until 31.12.2017) The Product labels barcode contain product ID, Service light Mode serial number and production date. No light No service needed Yellow Order service Yellow flashing Periodic inspection... -
Page 4: Measurements
Molift QuickRaiser 205 / www.etac.com Measurements Safe Working Load (SWL): Protection class: 205 kg (451 lbs) IP24 (Complete lifter). Weight of unit: The ocject, probe sphere of 12.5mm Ø shall not fully penetrate. Total weight of unit: 44,5 kg/98 lbs... - Page 5 Molift QuickRaiser 205 / www.etac.com Measurements, QuickRaiser 205 with fixed legs: 675 mm (26 / in) 300 mm (11 / in) 915 mm (36 / in) 1165 mm (45 / in) Rev. QuickRaiser Active lifting arm QuickRaiser Stand Up lifting arm Art.
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Page 6: Quickraiser 205 Variant Matrix
Molift QuickRaiser 205 / www.etac.com QuickRaiser 205 Variant Matrix Updated BOM Ref. EO 37/2017 02.01.2017 TVJ Released for production 15.11.2016/TES Rev. Description: Date/Sign. - Page 7 Molift QuickRaiser 205 / www.etac.com Molift QuickRaiser 205 components Pos Article no. Description 2910005 Column 2910040 Charger and PowerPac 24V 2910045 Chassis (Ø50/75mm) 2910046 Chassis (Ø75/100mm) 2910055 Leg Support 2910010 Hand Control 2910060 Active lifting arm 2910061 Standup lifting arm...
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Page 8: Column
Molift QuickRaiser 205 / www.etac.com Column / Article no. 2910000 2910000 Column Pos Article no. Description 2910015 Column Assy 2910020 Top Cover Assy 2920139 Model label 2920140 Product label 2920141 GSI 128 Label Released ref. EO 120/2016 14.12.2016/TVJ Rev. Description:... -
Page 9: Control Panel
Molift QuickRaiser 205 / www.etac.com Control panel / Article no. 2910020 2910020 Control panel Pos Article no. Description 2920096 Top Cover_insert 2920097 Short Guide StandUp 2920112 2920077 Screw, PT WN 1451 2920084 Membran keypad left (foil only) 2920085 Membran keypad right (foil... -
Page 10: Column Without Control Panel
Molift QuickRaiser 205 / www.etac.com Column without control panel / Article no. 2910005... - Page 11 Molift QuickRaiser 205 / www.etac.com 2910005 Column without control panel Pos Article no. Description 2920061 Column Profile, L=1098 2910030 Ball Screw Assy 2920149 Self Drilling Screw 2920062 Bottom Plate 2920152 Screw, Button Head Socket 2920122 Slide Bearing 2920114 Cogwheel 3...
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Page 12: Driveline
Molift QuickRaiser 205 / www.etac.com Driveline / Article no. 2910030... - Page 13 Molift QuickRaiser 205 / www.etac.com 2910030 Driveline Pos Article no. Description 2910031 Ball Screw Part Assy 1 2910025 Motor Plate Assy 1109087 Screw, Countersunk Head 2920073 End Stopper 2920116 Trolley Assy 2920051 Flanged Bearing...
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Page 14: Trolley
Molift QuickRaiser 205 / www.etac.com Trolley / Article no. 2910035 Apply Locktite 243 Apply Locktite 2701... - Page 15 Molift QuickRaiser 205 / www.etac.com 2910035 Trolley Pos Article no. Description 2920042 Trolley Machined 2920043 Axle 1120705 Radial Ball Bearing 2920044 Wheel 1310108 Guide Sealing 1320209 Screw, Socket Head Cap...
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Page 16: Charger And Powerpac 24V Sla
Molift QuickRaiser 205 / www.etac.com Charger and PowerPac 24V SLA / Article no. 2910040 Charger and PowerPac 24V SLA Exploded Drawing 20-103 Rev. I... - Page 17 Molift QuickRaiser 205 / www.etac.com 2910040 Charger and PowerPac 24V SLA Pos Article no. Description 2920003 Battery box back 2920007 SLA battery 2x12V 2,9Ah 2920086 Charger, SLA 2920087 Light pipe - BIVAR PLP5-2-1250 2920088 Battery Box Front 2920076 Cable for SLA battery box...
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Page 18: Charger And Powerpac Lifepo4
Molift QuickRaiser 205 / www.etac.com Charger and PowerPac LiFePO4 / Article no. 2910041... - Page 19 Molift QuickRaiser 205 / www.etac.com 2910041 Charger and PowerPac LiFePO4 Pos Article no. Description 2920003 Battery box back 2920197 LiFePO4-Battery Assy 25,6V 2920107 Mascot 2240 LiFePO4 Open Frame 2920087 Light pipe - BIVAR PLP5-2-1250 2920088 Battery Box Front 2920035 Screw, Plastic 0220122 Washer DIN 125 ø10,5...
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Page 20: Chassis
Molift QuickRaiser 205 / www.etac.com Chassis / Article no. 2910045/2910046 Added loctite 243 Added loctite 243... - Page 21 Molift QuickRaiser 205 / www.etac.com 2910045 Chassis (Ø50/75mm) 2910046 Chassis (Ø75/100mm) Pos Article no. Description Pos Article no. Description 2920020 Chassis Welded 2920013 Castor Ø75mm 2920021 50mm Castors 2920015 Castor Ø100mm with brake 2920022 75mm castors Tente Linea w/ 2920017 Castor pivot pin, Ø11mm (for...
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Page 22: Leg Support
Molift QuickRaiser 205 / www.etac.com Leg support / Article no. 2910055 NOTE: not shown in drawing Must be packed in plastic bag wi Bill of materials: 22-106 BOM.xls Dimension/ Pos. Qty. Description. Draw. no. Designed/Drawn: Date: Projection: Scale: nojamy 05.04.2016... -
Page 23: Active Lifting Arm
Molift QuickRaiser 205 / www.etac.com Active lifting arm / Article no. 2910060 Pack screw and 3 + glued bolt in 12 plastic bag with 13 assembly instructions and attach to lifting arm 2910060 Active Lifting Arm Pos Article no. Description... -
Page 24: Standup Lifting Arm
Molift QuickRaiser 205 / www.etac.com StandUp lifting arm / Article no. 2910061 Apply Locktite 2701... - Page 25 Molift QuickRaiser 205 / www.etac.com 2910061 StandUp Lifting Arm Pos Article no. Description 2920104 Lifting arm welded 0459101 Hand grip 0459102 Rope Clamp 0458011 Spirol pin ISO 8748 Heavy duty 0210112 Slide Bearing 2920081 Bolt For Trolley 1310141 Slide Bearing...
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Page 26: Before Any Service
Molift QuickRaiser 205 / www.etac.com Before any service 2. Unplug battery cable from PCB Before any service or repair emergency stop must be pushed in and battery must be disconnected. Remove top cover (see “Remove top cover” p. 24) There are 2 ways of disconnecting battery. -
Page 27: Remove Top Cover
Molift QuickRaiser 205 / www.etac.com Remove top cover Push in emergency stop and discon- nect battery before any repair or service. To remove cover completely, disconnect all 3 cables. Remove top cover with 17mm spanner or a flat screwdriver. Remove column from chassis... -
Page 28: Replace Pcb / Replace Fuse / Replace Coin Battery
Molift QuickRaiser 205 / www.etac.com Replace PCB / replace fuse / replace coin battery Replace Coin battery Push in emergency stop and discon- nect battery before any repair or service. Remove top cover, see page 26. Change battery art.2920105. Use a flathead screwdriver and tilt the battery off. -
Page 29: Replace Plastic Cogwheel
Molift QuickRaiser 205 / www.etac.com Replace plastic cogwheel Push in emergency stop and discon- Perform and fill out Safety checklist nect battery before any repair or after service and repair service. Remove cogwheel plate Parts Article no. 2920114 Plastic cogwheel... -
Page 30: Replace Control Panel Bottom Cover
Molift QuickRaiser 205 / www.etac.com Replace control panel bottom cover Push in emergency stop and discon- nect battery before any repair or service. Remove battery box, see page 25. Remove top cover, see page 26. Lower plastic cover and remove screw from rubber profile (T15). - Page 31 Molift QuickRaiser 205 / www.etac.com Remove motor plate Parts Article no. 2920071 Control panel bottom cover 1109087 4 x countersunk head screws 2920149 Self drilling screw TT2000 M6x20 Remove 4x screws (2,5mm allen key) to disconnect driveline from motor plate. Remember loctite 243 when reassembling.
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Page 32: Replace Motor 1
Molift QuickRaiser 205 / www.etac.com Replace motor 1 Replace motor Push in emergency stop and discon- nect battery before any repair or service. Remove battery box, see page 25. Remove top cover, see page 26. Follow instructions on page 29, and drop the cover to expose the motor. -
Page 33: Replace Rubber End Stop
Molift QuickRaiser 205 / www.etac.com Replace rubber end stop Push in emergency stop and discon- nect battery before any repair or service. Remove control panel bottom cover, see page 29. Pull driveline/ball screw up to remove/replace rub- ber end stop. -
Page 34: Replace Trolley / Ball Screw (Driveline)
Molift QuickRaiser 205 / www.etac.com Replace trolley / ball screw (driveline) Assembly Push in emergency stop and discon- nect battery before any repair or service. Remove control panel bottom cover, see page 29. Thread the rubber profile trough the trolley as Remove 4x T30 screws from bottom cover shown in the photo. -
Page 35: Replace Rubber Profile
Molift QuickRaiser 205 / www.etac.com Replace rubber profile Assembly Push in emergency stop and discon- nect battery before any repair or Use a drill on the top screw on motor 1 to drive service. the trolley all the way to the top of the column. -
Page 36: Replace Emergency Stop Switch
Molift QuickRaiser 205 / www.etac.com Replace emergency stop switch Check after installation Push in emergency stop and discon- Test emergency stop function nect battery before any repair or service. Perform and fill out Safety checklist Remove top cover, see page 26... -
Page 37: Chassis Cover
Molift QuickRaiser 205 / www.etac.com Chassis cover Push in emergency stop and discon- nect battery before any repair or service. Remove column from chassis, see page 24. Remove 8x screw (T20) to remove chassis cover. Assembly in reverse order. Parts Article no. -
Page 38: Casters
Molift QuickRaiser 205 / www.etac.com Casters Front casters Push in emergency stop and discon- nect battery before any repair or service. Rear casters Remove the front casters by using a wrench to flip it loose from the lifter. To reattach the front casters simply push it back on. -
Page 39: Replace Caster Pivot Pin
Molift QuickRaiser 205 / www.etac.com Replace caster pivot pin Rear caster pivot pin Push in emergency stop and discon- nect battery before any repair or service. Remove column from chassis, see page 26. Front caster pivot pin 75mm rear caster: Use 13mm and 17mm wrench to remove the caster bolt. -
Page 40: Change Caster Size
Molift QuickRaiser 205 / www.etac.com Change castor size Parts Push in emergency stop and discon- Article no. nect battery before any repair or service. 2920017 Caster pivot pin, Ø11mm (for caster Ø100mm) Remove chassis cover, see page 36. 1120315 Lock Nut Remove all casters. -
Page 41: Replace Motor 2 / Leg Spread Mechanism
Molift QuickRaiser 205 / www.etac.com Replace motor 2 / Leg spread mechanism Push in emergency stop and discon- nect battery before any repair or service. Remove chassis from column, see page 26. Rotate the motor until it detaches from the leg spreader mechism. -
Page 42: Replace Legs / Sliding Block
Molift QuickRaiser 205 / www.etac.com Replace legs / sliding block Push in emergency stop and discon- Perform and fill out Safety checklist nect battery before any repair or after service and repair service. Remove chassis from column, see page 26. -
Page 43: Lubrication
Molift QuickRaiser 205 / www.etac.com Lubrication Push in emergency stop and discon- Perform and fill out Safety checklist nect battery before any repair or after service and repair service. Lubricating cogwheel and motor screw Remove top cover, see page 26. -
Page 44: Electric Diagram
Molift QuickRaiser 205 / www.etac.com Electric Diagram SERVICE HAND CONTROL MAIN CONTROLLER ART.NO 2920112 SLA CHARGER ART.NO 2920086... -
Page 45: Molift Service Tool
Molift QuickRaiser 205 / www.etac.com Molift Service Tool Authorised service personnel can use the Molift Service Tool software to take readings of the lifters data and to log servicing work. The owner of the lift is responsible for logging service work and repairs. -
Page 46: Documenting The Service
Checklist inspector shall fill out the inspection report for after service and repair. Molift QuickRaiser 205. The reports should be retained by the person(s) responsible for servicing the lifter. If the inspection reveals defects and... -
Page 47: Periodic Inspection Checklist
Nursing home Visible weldments on welded parts Other Performed by Service light indicator Periodic inspection should be performed by a Status Service light Mode person who is certified by Etac education. No light No service needed Date/Place: Green Order service ................... -
Page 48: Safety Checklist After Service And Repair
Lifting arm connection (remove cover) Other (Repair): Visible weldments on welded parts ................... Performed by ................... Periodic inspection should be performed by a person who is certified by Etac education. Date/Place: Physical examination ................... Signature: Test FUNCTION and check for wear.................... -
Page 49: Service Log
Molift QuickRaiser 205 / www.etac.com Service Log Periodic inspection and Service/Repair logbook. Defects and damage of importance to the safety of the hoist which have occurred between inspections and have already lead to corrective actions should be entered in the logbook. A record of the date of inspection of the hoist and inspection result should be noted in the logbook together with the signature of the inspector. -
Page 50: Manufacturer's Declaration
Molift QuickRaiser 205 / www.etac.com Manufacturer’s Declaration... - Page 51 Molift QuickRaiser 205 / www.etac.com Manufacturer’s Declaration...
- Page 52 Molift QuickRaiser 205 / www.etac.com Manufacturer’s Declaration...
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Page 53: Notes
Molift QuickRaiser 205 / www.etac.com Notes... - Page 54 Etac AS Etac Supply Gjøvik Hadelandsveien 2, 2816 Gjøvik, Norway Tel +47 4000 1004 molift@etac.com www.etac.com...
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