Table Of Contents - Profire Energy PF3100 Troubleshooting Manual

PF3100 TROUBLESHOOTING - SOLUTIONS TO COMMON PROBLEMS

Table of Contents

1 Common Alarms and Warnings ....................................................................................................................... 1
2 Common Issues............................................................................................................................................... 6
2.1 Communication problems ...................................................................................................................... 6
2.1.1 Controller communication problems .................................................................................................. 6
2.1.2 Module communication problems ..................................................................................................... 7
2.2 Status contact not working as expected ................................................................................................. 7
2.3 Level or pressure contact not working.................................................................................................... 8
2.4 BMS Dry Inputs ...................................................................................................................................... 8
2.5 Aux in chamber pressure and HFV fan control ........................................................................................ 8
2.6 4-20 Aux out mode and PID control........................................................................................................ 9
2.7 Minimum controllers running ................................................................................................................ 9
3 How to... ....................................................................................................................................................... 10
3.1 Swap a BMS ......................................................................................................................................... 10
3.2 Swap a temperature or ignition module ............................................................................................... 11
3.3 Swap a user interface........................................................................................................................... 11
4 Device Specific Troubleshooting .................................................................................................................... 12
4.1 Ion Pilot Card ....................................................................................................................................... 12
4.1.1 Wiring check .................................................................................................................................... 12
4.1.2 Wiring lengths ................................................................................................................................. 13
4.1.3 LED Indication ................................................................................................................................. 13
4.1.4 Flame Detection and Ignition ........................................................................................................... 14
4.2 Temperature Card ............................................................................................................................... 15
4.2.1 Wiring Check ................................................................................................................................... 15
4.2.2 Wiring lengths ................................................................................................................................. 15
4.2.3 LED Indication ................................................................................................................................. 15
4.2.4 Thermocouples................................................................................................................................ 16
4.3 BMS Controller .................................................................................................................................... 17
4.3.1 Wiring Check ................................................................................................................................... 17
4.3.2 LED Indication ................................................................................................................................. 18
5 Document Revision History ........................................................................................................................... 19
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V1.1
Nov 29, 2016
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