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Software setup manual
Profire Energy PF3100 Software Setup Manual
A walkthrough for commissioning
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Manual
(21 pages)
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Troubleshooting manual
(21 pages)
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Tuning manual
(16 pages)
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Contents
Table of Contents
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Table of Contents
Table of Contents
1 Setup Overview
Layout Overview
System Overview
System Settings
Appliance Screen
Appliance Settings
Setup Tips
Multi-Controller Setup
Quick PID Adjustment
Setpoint Quick Adjust
2 Firmware Update
3 UI Settings
4 Appliance Configuration
Appliance Wizard
5 Temperature Configuration
Temperature Wizard
6 Ignition Configuration
Ignition Wizard
7 Io Expansion Configuration
I/O Wizard
Adding Inputs
Allocating Inputs to I/O Modules
PID Setup
8 Appliance & Controller Settings
Purge Time and Timing
PID Setup for Process Control
Cold Start Ramping
Proof of Closure
Main Permissive
Fuel Pressure Input
Tank Level Input
Valve Setup
Status Contact Control
Minimum Controllers Running
System Voltage
System Restarts
9 Backup Settings
10 Restore Settings
11 Document Revision History
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PF3100 SOFTWARE SETUP GUIDE
A WALKTHROUGH FOR COMMISSIONING
V1.3
Revised Nov 29, 2016
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Summary of Contents for Profire Energy PF3100
Page 1
PF3100 SOFTWARE SETUP GUIDE A WALKTHROUGH FOR COMMISSIONING V1.3 Revised Nov 29, 2016...
Page 2: Table Of Contents
Backup Settings ......................................... 20 Restore Settings ........................................21 Document Revision History ...................................... 22 ©2016 Profire Energy Inc. – All rights reserved. No part of this publication V1.3 may be reproduced, distributed, or transmitted in any form without the prior Nov 29, 2016...
Page 3: Setup Overview
System Settings and each individual Appliance. In the image below the appliances are shown as Heater 1 and a Combustor. ©2016 Profire Energy Inc. – All rights reserved. No part of this publication V1.3 may be reproduced, distributed, or transmitted in any form without the prior...
Page 4: System Settings
Some of these settings are identical to ones found in the temperature and ignition wizard and may be configured in either place. ©2016 Profire Energy Inc. – All rights reserved. No part of this publication V1.3...
Page 5: Setup Tips
The I/O expansion module PID operates only when the BMS is in a run state and can control any generic peripherals for the system. The output is located on the I/O expansion board. ©2016 Profire Energy Inc. – All rights reserved. No part of this publication V1.3...
Page 6: Setpoint Quick Adjust
In this example we increased the process setpoint by 2.0 F. All other setpoints scale together, but are limited on the top end by the High Temp Setpoint and on the low end by the Low Temp SP. ©2016 Profire Energy Inc. – All rights reserved. No part of this publication V1.3...
Page 7: Firmware Update
A copy of the firmware required for your system can be provided by Profire. 1. Copy the firmware bundle onto a USB stick. 2. Place the USB stick into the PF3100 User Interface (USB port is located inside the enclosure on the UI card).
Page 8: Ui Settings
Used for fuel pressure input. Volume units Used for level input. ©2016 Profire Energy Inc. – All rights reserved. No part of this publication V1.3 may be reproduced, distributed, or transmitted in any form without the prior Nov 29, 2016...
Page 9: Appliance Configuration
“West Burner”, “Burner 1”. 5. In the review tab, apply the changes to save them. ©2016 Profire Energy Inc. – All rights reserved. No part of this publication V1.3 may be reproduced, distributed, or transmitted in any form without the prior...
Page 10: Temperature Configuration
Input Type Single Only one thermocouple or RTD input is used. ©2016 Profire Energy Inc. – All rights reserved. No part of this publication V1.3 may be reproduced, distributed, or transmitted in any form without the prior Nov 29, 2016...
Page 11
** Note: Low fire must be enabled (either at process or low fire) if BMS PID control will be used. ©2016 Profire Energy Inc. – All rights reserved. No part of this publication V1.3 may be reproduced, distributed, or transmitted in any form without the prior...
Page 12: Ignition Configuration
Pilot Timeout Time For multi-pilot applications – For use with the “During Timeout” Pilot Relight mode. ©2016 Profire Energy Inc. – All rights reserved. No part of this publication V1.3 may be reproduced, distributed, or transmitted in any form without the prior...
Page 13: Io Expansion Configuration
The appliance firing rate is now taken from this input in a range of 0 to 100%. 4. Input Settings: Each input has the following settings to configure: ©2016 Profire Energy Inc. – All rights reserved. No part of this publication V1.3...
Page 14: Allocating Inputs To I/O Modules
The following configuration parameters are available when setting up the PID for use with the 4-20mA output on the IO module. ©2016 Profire Energy Inc. – All rights reserved. No part of this publication V1.3 may be reproduced, distributed, or transmitted in any form without the prior...
Page 15
High Output Limit When the PID is running this is the maximum value that the system will output. ©2016 Profire Energy Inc. – All rights reserved. No part of this publication V1.3 may be reproduced, distributed, or transmitted in any form without the prior...
Page 16: Appliance & Controller Settings
Time Step Size. 3. Set the Time Step Size appropriately for the desired rate of change. ©2016 Profire Energy Inc. – All rights reserved. No part of this publication V1.3 may be reproduced, distributed, or transmitted in any form without the prior...
Page 17: Proof Of Closure
2. Low Fuel Pressure restart – If the system shuts down due to low fuel pressure it will attempt to restart. 3. When a pressure transmitter is used the following settings must be configured: ©2016 Profire Energy Inc. – All rights reserved. No part of this publication V1.3...
Page 18: Tank Level Input
Set the valve output % according to the requirements of the install. ©2016 Profire Energy Inc. – All rights reserved. No part of this publication V1.3 may be reproduced, distributed, or transmitted in any form without the prior...
Page 19: Status Contact Control
8.11 System voltage Set the system voltage according to the install requirements: ©2016 Profire Energy Inc. – All rights reserved. No part of this publication V1.3 may be reproduced, distributed, or transmitted in any form without the prior Nov 29, 2016...
Page 20: System Restarts
The system will shutdown if communication is lost to any of the modules. When communication returns the system will restart automatically. ©2016 Profire Energy Inc. – All rights reserved. No part of this publication V1.3 may be reproduced, distributed, or transmitted in any form without the prior...
Page 21: Backup Settings
3. Select the settings you would like to save. Often this is “All Settings”. 4. Select Save if there are no issues and enter a descriptive name for the backup. ©2016 Profire Energy Inc. – All rights reserved. No part of this publication V1.3...
Page 22: Restore Settings
8. Make sure the check all settings to make sure they loaded correctly before starting the system, including setpoints. ©2016 Profire Energy Inc. – All rights reserved. No part of this publication V1.3 may be reproduced, distributed, or transmitted in any form without the prior...
Page 23: Document Revision History
V1.3 2016-11-29 Ryan Baron Removed blank page ©2016 Profire Energy Inc. – All rights reserved. No part of this publication V1.3 may be reproduced, distributed, or transmitted in any form without the prior Nov 29, 2016 written permission of the publisher for reasons other than personal use...
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