Table Of Contents - Harsco Industrial MACH C1500GG Installation & Owner's Manual

1.0 INTRODUCTION ................................................................................................. 4
2.0 SAFETY .............................................................................................................. 4
2.1 General.......................................................................................................................... 4
2.2 Training ......................................................................................................................... 4
2.3 Safety Features ............................................................................................................. 5
2.4 Safety Labels ................................................................................................................ 5
2.5 Safety Precautions ........................................................................................................ 6
3.0 INSTALLATION .................................................................................................. 8
3.1 Receiving and Storage .................................................................................................. 8
3.2 Compliance with Codes ................................................................................................ 8
3.3 Setup ............................................................................................................................. 9
3.4 Electrical Connections................................................................................................. 10
3.5 Inlet Air and Exhaust Venting ...................................................................................... 12
3.6 Gas Piping ................................................................................................................... 23
3.7 Boiler Water Piping ..................................................................................................... 25
3.8 Pre-Start Check List .................................................................................................... 29
3.9 Safety Checks ............................................................................................................. 29
3.10 Initial Adjustments ....................................................................................................... 31
3.11 Burner Adjustment ...................................................................................................... 34
4.0 OPERATION ..................................................................................................... 37
4.1 General........................................................................................................................ 37
4.2 Normal Lighting and Shut-Down Procedures.............................................................. 37
4.3 Typical Boiler Utility Requirements ............................................................................. 38
5.0 MAINTENANCE ................................................................................................ 39
5.1 Maintenance and Inspection Schedule ....................................................................... 39
5.2 Cleaning the Burner .................................................................................................... 41
5.3 After All Repairs or Maintenance ................................................................................ 41
5.4 Sequence of Operation ............................................................................................... 42
5.5 Troubleshooting .......................................................................................................... 43
6.0 PARTS/TECHNICAL SUPPORT ...................................................................... 47
6.1 Wiring Diagrams .......................................................................................................... 47
6.2 Boiler Parts List ........................................................................................................... 51
7.0 LIMITED WARRANTY ...................................................................................... 55
8.0 SUPPLEMENTAL INFORMATION ................................................................... 56
MACH® Boiler Fire Test Report - Natural Gas .......................................................... 56
8.1
MACH® Boiler Fire Test Report - Liquid Propane ..................................................... 57
8.2
8.3 Maintenance Log ......................................................................................................... 58
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8.4 Mach Boiler Altitude Derate Schedule ...................................................................... 59
8.5 MACH® Water Chemistry ........................................................................................... 60
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MACH® Gas-Fired Boiler