Honda EU7000is Owner's Manual
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Honda EU7000is Owner's Manual

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Owner's Manual
GENERATOR
EU7000is
See page 13 for instructions on assembling
your generator.
See page 18 for Initial Use Instructions.
2020 Honda Motor Co., Ltd. -All Rights Reserved
C

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Eu7000is will run for 5 min then it shut off change fuel filter no help

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Summary of Contents for Honda EU7000is

  • Page 1 Owner’s Manual GENERATOR EU7000is See page 13 for instructions on assembling your generator. See page 18 for Initial Use Instructions. 2020 Honda Motor Co., Ltd. -All Rights Reserved...
  • Page 2 The information and specifications included in this publication were in effect at the time of approval for printing. Honda Motor Co., Ltd. reserves the right, however, to discontinue or change specifications or design at any time without notice and without incurring any obligation whatsoever.

  • Page 3: Introduction

    When your generator needs scheduled maintenance, keep in mind that your Honda servicing dealer is specially trained in servicing Honda generators and is supported by the parts and service divisions of American Honda. Your Honda servicing dealer is dedicated to your satisfaction and will be pleased to answer your questions and concerns.
  • Page 4 INTRODUCTION A FEW WORDS ABOUT SAFETY Your safety and the safety of others are very important. We have provided important safety messages in this manual and on the generator. This information alerts you to potential hazards that could hurt you or others.

  • Page 5: Table Of Contents

    CONTENTS INTRODUCTION ....................1 GENERATOR SAFETY ..................7 IMPORTANT SAFETY INFORMATION................7 Operator Responsibility....................7 Carbon Monoxide Hazards..................... 8 Electric Shock Hazards ..................... 9 Fire and Burn Hazards ...................... 9 Refuel With Care.......................10 Vehicles and Transportation Hazards...............10 SAFETY LABEL LOCATIONS....................11 ASSEMBLY .......................
  • Page 6 CONTENTS OUTPUT Indicator ......................35 OVERLOAD ALARM (Indicator)..................35 OIL ALERT®/CHECK Indicator ..................36 i-Monitor™ ..........................37 Fuel Gauge .........................41 Bluetooth® Function ......................42 Smartphone application ....................42 BEFORE OPERATION..................43 ARE YOU READY TO GET STARTED? ................43 Knowledge .........................43 IS YOUR GENERATOR READY TO GO?................43 Check the Engine ......................44 Check the GFCI........................44 Check the Battery Voltage ....................44...
  • Page 7 CONTENTS SERVICING YOUR GENERATOR ..............73 THE IMPORTANCE OF MAINTENANCE................73 MAINTENANCE SAFETY ......................74 Safety Precautions......................74 MAINTENANCE SCHEDULE....................75 ENGINE OIL CHANGE ......................76 AIR CLEANER SERVICE ......................78 Foam Air Filter Cleaning....................78 SPARK PLUG SERVICE ......................79 SPARK ARRESTER SERVICE ....................81 BATTERY SERVICE........................82 Emergency Procedures....................82 Battery Removal .......................83 Battery Charging ......................85 Battery Installation ......................85...
  • Page 8 AIR INDEX..........................100 SPECIFICATIONS ......................... 101 WIRING DIAGRAM......................102 CONSUMER INFORMATION................104 DEALER LOCATOR INFORMATION ................104 Honda PUBLICATIONS...................... 104 CUSTOMER SERVICE INFORMATION ................105 Distributor’s Limited Warranty ..................106 Emission Control System Warranty ................111 REGISTRATION ........................116 Please Register Your Generator................116 OPTIONAL PARTS ..................

  • Page 9: Generator Safety

    GENERATOR SAFETY IMPORTANT SAFETY INFORMATION Honda generators are designed for use with electrical equipment that has suitable power requirements. Other uses can result in injury to the operator or damage to the generator and other property. Most injuries or property damage can be prevented if you follow all instructions in this manual and on the generator.

  • Page 10: Carbon Monoxide Hazards

    GENERATOR SAFETY Carbon Monoxide Hazards A generator's exhaust contains toxic carbon monoxide, which you cannot see or smell. Breathing carbon monoxide can KILL YOU IN MINUTES. To avoid carbon monoxide poisoning, follow these instructions when operating a generator: • Only run a generator OUTSIDE, far away from windows, doors, and vents with engine exhaust directed away from occupied structures.

  • Page 11: Electric Shock Hazards

    • Do not connect to a building’s electrical system unless an isolation switch has been installed by a qualified electrician. • For parallel operation, use only a Honda approved parallel kit (optional equipment) when connecting one EU7000is to another EU7000is generator.

  • Page 12: Refuel With Care

    GENERATOR SAFETY Refuel With Care Gasoline is highly flammable, and gasoline vapor can explode. • Do not refuel during operation. • Allow the engine to cool if it has been in operation. • Refuel only outdoors in a well-ventilated area and on a level surface. •...

  • Page 13: Safety Label Locations

    GENERATOR SAFETY SAFETY LABEL LOCATIONS These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact your Honda servicing dealer for a replacement.
  • Page 14 GENERATOR SAFETY...

  • Page 15: Assembly

    ASSEMBLY SAFETY The Importance of Proper Assembly Proper assembly is essential to operator safety and the reliability of the machine. Improper assembly can cause an unsafe condition. Failure to properly follow assembly procedures can lead to serious injury or death. Follow the procedures and precautions in this owner’s manual carefully.

  • Page 16: Assembly

    ASSEMBLY ASSEMBLY Unpacking 1. Remove the generator and loose parts box from the carton. 2. Compare the loose parts with the inventory list below. Tools Required: 12 mm wrench, 10 mm wrench or Phillips head screwdriver for battery connections, pliers (not included) Do not add fuel or oil before tipping the generator.

  • Page 17: Wheel Kit Installation

    ASSEMBLY Wheel Kit Installation Do not operate the generator without the wheel kit installed. The wheel kit provides air space between the ground and the generator air intake. Operating the generator without the wheel kit installed can pinch or block air vent tubes or fuel drain tubes, causing fuel to spill on the ground or, inside or around the generator.

  • Page 18: Battery

    ASSEMBLY 3. Install the axle assembly on the generator by tightening four 8×20 mm flange bolts. Torque: 19.5 lbf·ft (26.5 N·m, 2.7 kgf·m) STAND 8×20 mm SHORTER FLANGE BOLT (4) 4.0×28 mm WHEEL (2) COTTER PIN (2) 8×20 mm FLANGE BOLT (4) AXLE 20 mm WASHER (2) Battery...
  • Page 19 ASSEMBLY 4. Remove the protective cover from the battery positive (+) terminal, and connect the positive (+) cable to the battery positive (+) terminal. Make sure to cover the terminal with the battery boot. 5. Connect the negative (–) cable to the battery negative (–) terminal. 6.

  • Page 20: Initial Use Instructions

    INITIAL USE INSTRUCTIONS ENGINE OIL The generator is shipped WITHOUT OIL in the engine. 1. Place the generator on a level RIGHT MAINTENANCE COVER surface. LATCH 2. Open the right maintenance cover by turning its latch counterclockwise. 3. Remove the oil filler cap by turning it counterclockwise.

  • Page 21: Engine Oil Recommendations

    AMBIENT TEMPERATURE Read the instructions on the oil container before use. The SAE oil viscosity and service category are in the API label on the oil container. Honda recommends that you use API service category SJ or later (or equivalent) oil.

  • Page 22: Fuel

    INITIAL USE INSTRUCTIONS FUEL Add fuel to the generator in a well-ventilated area. Fuel only outdoors. Keep gasoline away from appliance, such as pilot lights, barbecues, electric appliances, power tools, etc. Spilled fuel is not only a fire hazard, it causes environmental damage.
  • Page 23 INITIAL USE INSTRUCTIONS 1. Remove the fuel tank cap. 2. Fuel carefully to avoid spilling fuel. Do not fill the fuel tank above the upper level mark (red) on the fuel strainer or fuel may flow into the charcoal canister causing fuel spillage.

  • Page 24: Fuel Recommendations

    INITIAL USE INSTRUCTIONS FUEL RECOMMENDATIONS This engine is certified to operate on regular unleaded gasoline with a pump octane rating of 86 or higher. Use unleaded gasoline only, or the catalyzer will lose its effectiveness and negatively affect exhaust emissions. Never use gasoline that is stale, contaminated, or mixed with oil.

  • Page 25: Controls & Features

    CONTROLS & FEATURES COMPONENT & CONTROL LOCATIONS Use the illustrations on these pages to locate and identify the most frequently used controls. PARALLEL OPERATION OUTLETS OIL ALERT/CHECK INDICATOR ECO THROTTLE SWITCH OVERLOAD ALARM INDICATOR i-MONITOR BUTTON AC CIRCUIT PROTECTORS OUTPUT INDICATOR GFCI RECEPTACLES i-MONITOR MAIN SWITCH...
  • Page 26 CONTROLS & FEATURES FUEL GAUGE FUEL TANK CAP FUSE RIGHT MAINTENANCE COVER (inside battery maintenance cover) STARTER GRIP OIL FILLER CAP BATTERY (inside battery maintenance cover) OIL DRAIN PLUG GROUND TERMINAL HANDLE STAND SPARK PLUG LEFT MAINTENANCE COVER INSPECTION COVER AIR CLEANER MUFFLER TIP WHEEL...

  • Page 27: Controls

    CONTROLS & FEATURES CONTROLS MAIN Switch The MAIN switch controls the ignition system. OFF – Stops the engine. The main switch key can be removed/inserted. ON – Running position, and for starting with the ENGINE START button or recoil starter, and for using the remote control kit (optional parts).

  • Page 28: Starter Grip

    CONTROLS & FEATURES Starter Grip Used when the battery voltage is too STARTER GRIP low to turn the starter motor. Pulling the starter grip operates the recoil starter to start the engine. 20° • Do not exceed 20 degrees from horizontal when pulling the starter grip or the starter rope may become damaged.

  • Page 29: Co-Minder (Co Shut-Off System)

    CONTROLS & FEATURES CO-MINDER (CO Shut-off System) CO-MINDER is a system that automatically stops the engine before the surrounding carbon monoxide concentration exceeds a certain level. If the CO-MINDER detects a high carbon monoxide concentration, the engine will stop and the CO ALARM indicator will flash for about five minutes. Continuously using the generator in areas with high concentrations of carbon monoxide can cause serious health hazards due to carbon monoxide poisoning (see page 8).
  • Page 30 • The FAULT/CO SENSOR LIFE indicator indicates the estimated life left in the CO- MINDER. • The generator stopping period and storage period are also included in the useful lifespan of the CO-MINDER. • Contact an authorized Honda Power Equipment dealer for CO-MINDER replacement.

  • Page 31: Parallel Operation Outlets

    CONTROLS & FEATURES Parallel Operation Outlets These outlets are used for connecting the EU7000is to another EU7000is generator for parallel operation (see page 65). A Honda approved parallel kit (optional equipment) is required for parallel operation. This kit can be purchased from an authorized Honda Power Equipment dealer.

  • Page 32: Ac Circuit Protectors

    CONTROLS & FEATURES AC Circuit Protectors The AC circuit protectors will automatically switch OFF if there is a short circuit or a significant overload of the generator at each receptacle. If an AC circuit protector switches OFF automatically, check that the appliance is working properly and does not exceed the rated load capacity of the circuit before resetting the AC circuit protector ON.

  • Page 33: Ground Fault Circuit Interrupter (Gfci) Receptacle

    CONTROLS & FEATURES Ground Fault Circuit Interrupter (GFCI) Receptacle Each 120 V 20 A duplex receptacle is protected by a Ground Fault Circuit Interrupter (GFCI) for protection against the shock hazard of ground fault currents. An example of ground fault current is the current that would flow through a person who is using an appliance with faulty insulation and, at the same time, is in contact with an electrical ground such as a plumbing fixture, wet floor, or earth.

  • Page 34: Folding Handle

    CONTROLS & FEATURES Folding Handle The foldable handle makes the generator easy to push and should be folded when the generator is stationary. Do not rest objects on the extended handle. To extend the handle, lift handle upward. Lock levers will lock and secure the handle into place.

  • Page 35: Maintenance Covers

    CONTROLS & FEATURES Maintenance Covers Open and close the maintenance cover for maintenance of this generator. Open the right maintenance cover, to use the recoil starter when the battery is discharged. Be sure the maintenance cover is closed while the generator is running. Running the generator with maintenance cover(s) open will adversely affect the engine performance, and will cause the generator to overheat.

  • Page 36: Features

    CONTROLS & FEATURES FEATURES Ground Terminal The ground terminal is connected to the frame of the generator, the metal non- current-carrying parts of the generator, and the ground terminals of each receptacle. Before using the ground terminal, consult a qualified electrician, electrical inspector, or local agency having jurisdiction for local codes or ordinances that apply to the intended use of the generator.

  • Page 37: Output Indicator

    CONTROLS & FEATURES OUTPUT Indicator The green OUTPUT indicator is illuminated when the generator is operating normally. It indicates that the generator is producing electrical power at the receptacles. OUTPUT INDICATOR (GREEN) OVERLOAD ALARM (Indicator) If the generator is overloaded, or if there is a short circuit in a connected appliance, or if the inverter is overheated, the red OVERLOAD ALARM indicator will come ON.

  • Page 38: Oil Alert®/Check Indicator

    MAIN switch to the OFF position, add the proper amount of oil (see page 47), and then turn the MAIN switch back to the ON position. If the OIL ALERT/CHECK indicator blinks, consult an authorized Honda Power Equipment dealer.

  • Page 39: I-Monitor

    CONTROLS & FEATURES i-Monitor™ The i-Monitor is a user interface that allows the operator to view total operating time in hours, generator output, engine RPM, battery voltage, rest of operating time in hour, and error messages. The different display modes are selected by pressing the i-Monitor button.
  • Page 40 CONTROLS & FEATURES i-Monitor Display Mode 2 – Power Output This mode displays an approximate generator output on the display screen. The output is expressed in VA (volt-amperes). The output value is not an exact measurement and should be regarded as a reference only. Power output will not display until a load is connected to the generator.
  • Page 41 CONTROLS & FEATURES i-Monitor Display Mode 5 – Remaining operating hours This mode displays the remaining operating hours of the generator before it runs out of fuel. • The remaining run time is not an exact measurement and should only be regarded as a reference.
  • Page 42 Normal remote control operation will be restored after the E-01 error message clears automatically. If the E-01 error message does not clear automatically or if any other error message displays, contact an authorized Honda Power Equipment dealer. OIL ALERT/CHECK INDICATOR...

  • Page 43: Fuel Gauge

    CONTROLS & FEATURES Fuel Gauge The fuel gauge is a mechanical device that measures the fuel level in the tank. The red indicator in the window will reference the level in relation to full or empty. To provide increased operating time, start with a full tank before operation.

  • Page 44: Bluetooth® Function

    You may create your own personal password. Please record this password (see page 96). It is very important that you do not forget or lose it. If a password is lost, you must, at your expense, take your generator to an authorized Honda Power Equipment dealer so it can be reset.

  • Page 45: Before Operation

    BEFORE OPERATION ARE YOU READY TO GET STARTED? Your safety is your responsibility. A little time spent in preparation will significantly reduce your risk of injury. Knowledge Read and understand this manual. Know what the controls do and how to operate them.

  • Page 46: Check The Engine

    BEFORE OPERATION To prevent a possible fire, keep the generator at least 3 feet (1 meter) away from building walls, vehicles, and other equipment during operation. Do not place flammable objects close to the engine or exhaust. Before beginning your pre-operation checks, be sure the generator is on a level surface and the MAIN switch is in the OFF position.

  • Page 47: Battery Maintenance Cover And Wheel Kit

    BEFORE OPERATION Battery Maintenance Cover and Wheel Kit Never operate the generator without the battery maintenance cover and wheel kit in place, as poor engine and generator performance will result. Operating the generator without the wheel kit installed can pinch or block air vent tubes or fuel drain tubes, causing fuel to spill on the ground or, inside or around the generator.

  • Page 48: Ac Appliance And Power Cord

    BEFORE OPERATION AC Appliance and Power Cord Before connecting an AC appliance or power cord to the generator: • Use grounded 3-prong extension cords, tools, and appliances, or double- insulated tools and appliances. • Inspect cords and plugs, and replace if damaged. •...

  • Page 49: Engine Oil Level Check

    BEFORE OPERATION ENGINE OIL LEVEL CHECK Check the engine oil level with the engine stopped and in a level position. 1. Open the right maintenance cover by turning its latch (see page 33). 2. Remove the oil filler cap by turning it counterclockwise. Wipe the dipstick clean.

  • Page 50: Air Filter Check

    BEFORE OPERATION AIR FILTER CHECK 1. Open the left maintenance cover by turning its latch counterclockwise. 2. Unsnap the air cleaner cover clips; remove the air cleaner cover. CLIP PAPER AIR FILTER GUIDE AIR CLEANER COVER FOAM AIR FILTER 3. Foam air filter: a.

  • Page 51: Safe Operating Precautions

    BEFORE OPERATION SAFE OPERATING PRECAUTIONS Before operating the generator, review chapters "GENERATOR SAFETY" (see page 7). For your safety, do not operate the generator in an enclosed, or partly enclosed area such as a garage (even if the door is open) or near structures or vehicles. Your generator's exhaust contains poisonous carbon monoxide gas that can collect rapidly in such areas, structures, vehicles, trailers, or boats.

  • Page 52: Operation

    OPERATION STARTING THE ENGINE To prevent a possible fire, keep the generator at least 3 feet (1 meter) away from building or trailer walls, vehicles, trailers, boats, and other equipment during operation. Do not place flammable objects close to the engine. •...
  • Page 53 OPERATION 3. Make sure the Eco Throttle switch is in the OFF position, or more time will be required for warm-up. If you wish to use the Eco Throttle system, turn the Eco Throttle switch to the ON position after the engine has warmed up for 2 or 3 minutes.
  • Page 54 OPERATION • Use the recoil starter when the battery voltage is too low to turn the starter motor. a. Turn the MAIN switch to the ON position. b. Open the right maintenance cover by turning its latch counterclockwise. c. Pull the starter grip lightly until MAIN SWITCH you feel resistance;...

  • Page 55: Stopping The Engine

    OPERATION STOPPING THE ENGINE 1. Turn off or disconnect all appliances or devices that are connected to the generator. 2. Turn the MAIN switch to the OFF position. For additional safety, remove the key from the MAIN switch. MAIN SWITCH 3.

  • Page 56: Starting The Engine With Remote Control (Optional Part)

    OPERATION STARTING THE ENGINE with REMOTE CONTROL (Optional part) Bluetooth® connection and remote control kit (optional part) cannot be used together. Remove the remote control kit (optional part) when using the Bluetooth® connection to start and stop the engine. 1. Determine the voltage requirements and adjust the voltage selector switch, as needed.

  • Page 57: Stopping The Engine With Remote Control (Optional Part)

    OPERATION STOPPING THE ENGINE with REMOTE CONTROL (Optional part) Bluetooth® connection and remote control kit (optional part) cannot be used together. Remove the remote control kit (optional part) when using the Bluetooth® connection to start and stop the engine. 1. Turn off or disconnect all appliances or devices that are connected to the generator.

  • Page 58: How To Restart When Stopped By Co-Minder (Co Shut-Off System)

    OPERATION HOW TO RESTART WHEN STOPPED BY CO-MINDER (CO SHUT-OFF SYSTEM) When the engine is automatically stopped by the CO-MINDER, move the generator to an area with fresh air and away from any device that may be emitting carbon monoxide, such as another generator. Press the CO-MINDER reset button and then follow the standard procedure for starting the engine.

  • Page 59: Gfci Operation Check

    Always perform the GFCI system inspection before using the generator. If the GFCI system fails the test, the generator must be repaired by an authorized Honda servicing dealer before use. GFCI RECEPTACLES (120 V 20 A DUPLEX RECEPTACLES)
  • Page 60 3. Press the GFCI TEST button: • The GFCI RESET button will pop out and the green GFCI indicator will go off. • If the GFCI does not function as described, contact an authorized Honda Power Equipment dealer. GFCI INDICATOR...
  • Page 61 4. Press the GFCI RESET button: • The green GFCI indicator will light continuously. • If the red GFCI indicator starts to blink continuously, contact an authorized Honda Power Equipment dealer. GFCI INDICATOR GFCI RESET BUTTON When the GFCI RESET button pops out or the green GFCI indicator does not light during operation: •...

  • Page 62: Ac Operation

    OPERATION AC OPERATION If an appliance begins to operate abnormally, becomes sluggish, or stops suddenly, turn it off immediately. Disconnect the appliance, and determine whether the problem is in the appliance or the rated load capacity of the generator has been exceeded. Substantial overloading that continuously lights the red OVERLOAD ALARM indicator may damage the generator.
  • Page 63 When an electric motor is started, the red OVERLOAD ALARM indicator may come on. This is normal if the red OVERLOAD ALARM indicator goes OFF after about five seconds. If the red OVERLOAD ALARM indicator stays ON, consult an authorized Honda Power Equipment dealer.

  • Page 64: Ac Applications

    OPERATION AC Applications Before connecting an appliance or power cord to the generator: • Make sure that it is in good working order. Faulty appliances or power cords can create a potential for electrical shock. • If an appliance begins to operate abnormally, becomes sluggish, or stops suddenly, turn it off immediately.

  • Page 65: Ac Receptacle Selection

    OPERATION AC Receptacle Selection The control panel, shown below, has a voltage selector switch and four receptacles. Receptacle 4, the 240-volt receptacle, has two powered terminals, 4A and 4B. RECEPTACLE GFCI RECEPTACLE (120 V 20 A DUPLEX RECEPTACLE) RECEPTACLE RECEPTACLE GFCI RECEPTACLE (120 V 20 A DUPLEX RECEPTACLE) RECEPTACLE...

  • Page 66: Voltage Selector Switch

    OPERATION Voltage Selector Switch Disconnect or turn OFF all appliances or tools connected to the generator before changing the voltage selector switch position. The generator may be damaged if the switch position is changed with loads connected and operating. The power available to each receptacle depends on the position of the voltage selector switch.

  • Page 67: Ac Parallel Operation

    During parallel operation, the Eco Throttle switch should be in the same position on both generators. 1. Install the parallel kit on the frame of one generator. Connect the parallel operation cable between two EU7000is generators following the instructions supplied with the parallel kit. PARALLEL KIT (optional equipment) 2.
  • Page 68 OPERATION 3. Start the engine on each generator and make sure each OUTPUT indicator (green) comes ON. 4. Turn the AC circuit protector of the parallel operation box ON. AC CIRCUIT PROTECTORS RECEPTACLE 5. Plug in the appliance following the instructions provided with the parallel kit. 6.

  • Page 69: Ac Parallel Operation Applications

    OPERATION AC Parallel Operation Applications Two EU7000is generators can be connected together to increase the available power using a parallel kit (optional equipment). Follow the instructions included with the parallel kit. Before connecting an appliance or power cord to the generator: •...
  • Page 70 OPERATION When operating generators in parallel operation, if one generator emits exhaust toward the other, the CO-MINDER (CO Shut-off System) of the generator that is receiving the exhaust may stop the engine. Pay attention to the following for placing generators in parallel operation. •...
  • Page 71 OPERATION Most appliance motors require more than their rated wattage for startup. Make sure the electrical rating of the tool or appliance does not exceed the maximum power rating of the generator. Maximum power in parallel operation is: 12.0 kVA For continuous operation, do not exceed the rated power.

  • Page 72: Eco Throttle® System

    OPERATION ECO THROTTLE® SYSTEM With the switch in the ON position, engine speed is automatically lowered when loads are reduced, turned off, or disconnected. When appliances are turned on or reconnected, the engine returns to the proper speed to power the electrical load.

  • Page 73: Standby Power

    OPERATION STANDBY POWER Connections to a Building’s Electrical System Connections for standby power to a building’s electrical system must be made by a qualified electrician. The connection must isolate the generator power from utility power, and must comply with all applicable laws and electrical codes.

  • Page 74: Special Requirements

    OPERATION Special Requirements There may be Federal or State Occupational Safety and Health Administration (OSHA) regulations, local codes, or ordinances that apply to the intended use of the generator. Please consult a qualified electrician, electrical inspector, or the local agency having jurisdiction. •...

  • Page 75: Servicing Your Generator

    Remember that an authorized Honda Power Equipment dealer knows your generator best and is fully equipped to maintain and repair it. To ensure the best quality and reliability, use only new, Honda Genuine parts or their equivalents for repair and replacement.

  • Page 76: Maintenance Safety

    SERVICING YOUR GENERATOR MAINTENANCE SAFETY Some of the most important safety precautions follow. However, we cannot warn you of every conceivable hazard that can arise in performing maintenance. Only you can decide whether or not you should perform a given task.

  • Page 77: Maintenance Schedule

    (1) Service more frequently when used in dusty areas. (2) These items should be serviced by your servicing dealer, unless you have the proper tools and are mechanically proficient. Refer to the Honda shop manual for service procedures. See "Honda PUBLICATIONS" on page 104 for ordering information.

  • Page 78: Engine Oil Change

    SERVICING YOUR GENERATOR ENGINE OIL CHANGE Drain the oil while the engine is warm to assure rapid and complete draining. 1. Open the right maintenance cover by turning its latch (see page 33). 2. Reach under the generator and remove the black rubber seal located below the oil drain plug.
  • Page 79 SERVICING YOUR GENERATOR 8. With the generator in a level position, fill with the recommended oil to the upper limit. Do not overfill. • “Upper limit” means the oil exists to the oil filler neck. Refer to "ENGINE OIL RECOMMENDATIONS" in page 19. Maximum oil capacity: 1.2 US qt (1.1 L) 9.

  • Page 80: Air Cleaner Service

    SERVICING YOUR GENERATOR AIR CLEANER SERVICE Foam Air Filter Cleaning A dirty foam air filter will restrict air flow to the fuel system, reducing engine performance. If you operate the generator in very dusty areas, clean the foam air filter more frequently than specified in the Maintenance Schedule. 1.

  • Page 81: Spark Plug Service

    SERVICING YOUR GENERATOR SPARK PLUG SERVICE In order to service the spark plug, you will need a spark plug wrench (commercially available). Required spark plug: BPR6ES (NGK) To ensure proper engine operation, the spark plug must be properly gapped and free of deposits. An incorrect spark plug can cause engine damage.
  • Page 82 SERVICING YOUR GENERATOR 5. Inspect the spark plug. Replace it if SIDE ELECTRODE the electrodes are worn or fouled, 0.028–0.031 in or if the insulator is cracked or (0.7–0.8 mm) chipped. Clean the spark plug with a wire brush if it is to be reused. SEALING WASHER 6.

  • Page 83: Spark Arrester Service

    SERVICING YOUR GENERATOR SPARK ARRESTER SERVICE The spark arrester must be serviced every 100 hours to keep it functioning as designed. If the engine has been running, the muffler will be very hot. Allow the muffler to cool before servicing the spark arrester. 1.

  • Page 84: Battery Service

    SERVICING YOUR GENERATOR BATTERY SERVICE Your generator’s engine charging system charges the battery while the engine is running. However, if the generator is only used periodically, the battery must be charged monthly to maintain the battery service life. The battery contains sulfuric acid (electrolyte), which is highly corrosive and poisonous.

  • Page 85: Battery Removal

    SERVICING YOUR GENERATOR The battery gives off explosive hydrogen gas during normal operation. A spark or flame can cause the battery to explode with enough force to kill or seriously hurt you. Wear protective clothing and a face shield, or have a skilled mechanic perform the battery maintenance.
  • Page 86 SERVICING YOUR GENERATOR 2. Loosen the cover screw and remove the battery maintenance cover. COVER SCREW BATTERY MAINTENANCE COVER 3. Remove the negative (–) cable from the battery negative (–) terminal, and then remove the positive (+) cable from the battery positive (+) terminal. 4.

  • Page 87: Battery Charging

    SERVICING YOUR GENERATOR 5. Remove the battery. This symbol on the battery means that this product must not be treated as household waste. An improperly disposed of battery can be harmful to the environment and human health. Always confirm local regulations for battery disposal. Battery Charging The battery is rated at 11.2 Ah (ampere-hours).

  • Page 88: Fuse

    In the event of fuse failure, locate the cause of failure and repair it before you continue operation. If the fuse continues to fail, discontinue generator use and consult your authorized Honda Power Equipment dealer. 1. Turn the MAIN switch to the OFF position and remove the key before checking or replacing the fuse.

  • Page 89: Storage

    STORAGE STORAGE PREPARATION Proper storage preparation is essential for keeping your generator trouble-free and looking good. The following steps will help to keep rust and corrosion from impairing your generator’s function and appearance, and will make the engine easier to start when you use the generator again. Cleaning Wipe the generator with a moist cloth.
  • Page 90 After removal from storage, drain the stored gasoline into a suitable container, and fill with fresh gasoline before starting. Use gasoline stabilizers that are formulated to extend storage life. Follow the manufacturer’s instructions for use. Contact your authorized Honda Power Equipment dealer for stabilizer recommendations.
  • Page 91 STORAGE DRAINING THE FUEL TANK Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. • Stop the engine and let it cool before handling fuel. • Keep heat, sparks, and flame away. • Handle fuel only outdoors. •...

  • Page 92: Engine Oil

    STORAGE Engine Oil Change the engine oil (see page 76). Engine Cylinder 1. Remove the spark plug (see page 79). 2. Pour a teaspoon (5 cc) of clean engine oil into the cylinder. 3. Pull the starter rope several times to distribute the oil in the cylinder. 4.

  • Page 93: Storage Precautions

    STORAGE STORAGE PRECAUTIONS If your generator will be stored with gasoline in the fuel tank, it is important to reduce the hazard of gasoline vapor ignition. Select a well-ventilated storage area away from any appliance that operates with a flame, such as a furnace, water heater, or clothes dryer. Also avoid any area with a spark-producing electric motor, or where power tools are operated.

  • Page 94: Transporting

    TRANSPORTING An engine that has been running will remain very hot for a period of time. A hot engine and exhaust system can burn you and ignite some material. If the generator has been used, allow it to cool for at least 15 minutes before loading the generator on the transport vehicle.

  • Page 95: Taking Care Of Unexpected Problems

    79). Reinstall spark plug. Fuel filter restricted, fuel system Take the generator to an authorized malfunction, fuel pump failure, Honda Power Equipment dealer, or ignition malfunction, valves stuck, refer to the shop manual. etc. MAIN switch is left in the ON position...

  • Page 96: Engine Lacks Power

    20). Fuel filter restricted, fuel system Take the generator to an authorized malfunction, fuel pump failure, Honda Power Equipment dealer, or ignition malfunction, valves stuck, refer to the shop manual. etc. NO POWER AT THE AC RECEPTACLES...

  • Page 97: Engine Automatically Stop And The Co Alarm Indicator Flashing

    CO-MINDER malfunction. Consult an authorized Honda Power Equipment dealer. CO sensor may have reached the end Consult an authorized Honda Power of its useful lifespan (see page 28). Equipment dealer. FAULT/CO SENSOR LIFE INDICATOR FLASHING WHEN RUNNING THE...

  • Page 98: Technical Information

    TECHNICAL INFORMATION SERIAL NUMBER LOCATION FRAME SERIAL NUMBER QR CODE Record the frame serial number and date purchased in the spaces below. You will need this information when ordering parts and when making technical or warranty inquiries. Frame serial number: Date purchased: Entering the frame serial number of the generator is required during the first Bluetooth®...

  • Page 99: Emission Control System Information

    Carbon monoxide does not react in the same way, but it is toxic. Honda utilizes appropriate air/fuel ratios and other emissions control systems to reduce the emissions of carbon monoxide, oxides of nitrogen, and hydrocarbons.

  • Page 100: Tampering And Altering

    Problems That May Affect Emissions If you are aware of any of the following symptoms, have your engine inspected and repaired by your authorized Honda Power Equipment dealer. • Hard starting or stalling after starting. • Rough idle. • Engine speed instability.

  • Page 101: Replacement Parts

    Honda recommends that you retain all receipts covering maintenance on your power equipment engine, but Honda cannot deny warranty coverage solely for the lack of receipts or for your failure to ensure that all scheduled maintenance has been completed.

  • Page 102: Air Index

    TECHNICAL INFORMATION AIR INDEX (Models certified for sale in California) An Air Index Information label is applied to engines certified to an emission durability time period in accordance with the requirements of the California Air Resources Board. The bar graph is intended to provide you, our customer, the ability to compare the emissions performance of available engines.

  • Page 103: Specifications

    SPECIFICATION MAINTENANCE Spark plug gap 0.028–0.031 in (0.7–0.8 mm) Refer to page 80. Valve clearance (cold) IN: 0.15±0.02 mm See your authorized EX: 0.20±0.02 mm Honda dealer. Other specifications No other adjustments needed. Specifications are subject to change without notice.

  • Page 104: Wiring Diagram

    TECHNICAL INFORMATION WIRING DIAGRAM GENERATOR INVERTER UNIT BLOCK BLOCK NOISE FILTER MAIN_U_M AC1_M MAIN_V_M AC2_M AC1_S MAIN_W_M AC2_S NOISE FILTER GENERATOR (M) INVERTER UNIT NOISE FILTER ECO SW MAIN_U_S MAIN_V_S N. C. MAIN_W_S NOISE FILTER 5V_GCU Bu/R RXD_M Bu/Y TXD_M GND_GCU G/Bu GENERATOR (S)
  • Page 105 TECHNICAL INFORMATION CONTROL PANEL BLOCK PROTECTOR PARALLEL 120V/240V 120V ONLY RECEPTACLE RECEPTACLE CIRCUIT CIRCUIT PROTECTOR VOLT CHANGE SW OPERATION GFCI GFCI RECEPTACLE RECEPTACLE (SHOWN 120V/240V POSITION) OUTLETS (20A-125V) (20A-125V) (30A-125V) (30A-125/250V) CIRCUIT PROTECTOR 50A- LOAD LOAD 125/250V EARTH GFCI GFCI TERMINAL LINE LINE...

  • Page 106: Consumer Information

    Parts Catalog This manual provides complete, illustrated parts lists for your generator. Visit peparts.honda.com for free online access to the parts catalog. It is also available for purchase in paper form through your Honda dealer. Accessories Catalog Your authorized Honda Power Equipment dealer offers a wide selection of accessories (optional equipment) to make your generator even more useful.

  • Page 107: Customer Service Information

    The Service Manager or General Manager can help. Almost all problems are solved in this way. If you are dissatisfied with the decision made by the dealership’s management, contact the Honda Power Equipment Customer Relations Office. You can write American Honda Motor Co., Inc. Power Equipment Division...

  • Page 108: Distributor's Limited Warranty

    What American Honda will Repair or Replace Under Warranty: American Honda will repair or replace, at its option, any part that is proven to be defective in material or workmanship under normal use during the applicable warranty time period.
  • Page 109 You must, at your expense, take the Honda Power Equipment product, accessory, replacement part, apparel, or the power equipment on which the accessory or replacement part is installed, and proof of purchase to any Honda Power Equipment dealer in the United States, Puerto Rico, or the U.S. Virgin Islands who is authorized to sell that product, during the dealer’s normal...
  • Page 110 Disclaimer of Consequential Damage and Limitation of Implied Warranties: American Honda disclaims any responsibility for loss of time or use of the product, transportation, commercial loss, or any other incidental or consequential damage.
  • Page 111 1. The accessories, replacement parts, or apparel must be purchased from American Honda, or a dealer, distributor, or distributor’s dealer authorized by American Honda to sell those products in the United States, Puerto Rico, and the U.S. Virgin Islands. Parts and Accessories must be purchased for installation on original Honda equipment or engines to be eligible for warranty coverage.
  • Page 112 You must, at your expense, take the Honda Power Equipment accessory, replacement part, apparel, or the Honda Power Equipment on which the accessory or replacement part is installed, and proof of purchase to any Honda Power Equipment dealer, distributor, or distributor’s dealer in the United States, Puerto Rico, or the U.S.

  • Page 113: Emission Control System Warranty

    MANUFACTURER'S WARRANTY COVERAGE: The exhaust and evaporative emissions control system on your Honda power equipment engine is warranted for two years. If any emissions-related part on your Honda power equipment engine is defective, the part will be repaired or replaced by Honda.
  • Page 114 • As the power equipment engine owner, you should however be aware that Honda may deny you warranty coverage if your power equipment engine or a part has failed due to abuse, neglect, improper maintenance, or unapproved modifications.
  • Page 115 (including durability) could result in denial of coverage. If such a non-Honda replacement part is used in the repair or maintenance of your engine, and an authorized Honda dealer determines it is defective or causes a failure of a warranted part, your claim for repair of your engine may be denied.
  • Page 116 Honda Power Equipment dealer who is authorized by Honda to sell and service that Honda product during their normal business hours. Claims for repair or adjustment found to be caused solely by defects in material or workmanship will not be denied because the engine was not properly maintained and used.
  • Page 117 DISCLAIMER OF CONSEQUENTIAL DAMAGE AND LIMITATION OF IMPLIED WARRANTIES: American Honda Motor Co., Inc. and Honda Canada Inc. disclaim any responsibility for incidental or consequential damages such as loss of time or the use of the power equipment, or any commercial loss due to the failure of the equipment;...

  • Page 118: Registration

    Please Register Your Generator If your dealer did not collect registration information from you, please take a few minutes and register your purchase with Honda. This allows us to contact you with any important updates regarding your generator. Please note registration is not required to obtain warranty service.

  • Page 119: Optional Parts

    OPTIONAL PARTS REMOTE CONTROL KIT 1. Remove the battery maintenance cover (see page 84). 2. Remove the 6-pin coupler from the connector. 6-PIN COUPLER 3. Insert the dust proof connector (included in remote control kit) to the removed 6-pin coupler and then tie the 4-pin coupler and the 6-pin coupler harness with the cable tie.
  • Page 120 OPTIONAL PARTS 4. View the back of the battery maintenance cover and locate the knockout near the top center of the cover. Carefully remove the knockout using a knife. BATTERY MAINTENANCE COVER KNOCKOUT 5. Pass the remote control cable through the supplied wire grommet, and fit the grommet into the battery maintenance cover knockout.
  • Page 121 OPTIONAL PARTS 8. To avoid accidentally unplugging the remote control cable, secure the cable to the generator frame with a cable tie as shown. CABLE TIE • Never operate the generator without the battery maintenance cover in place, as poor engine and generator performance will result. •...

  • Page 122: Hanger Kit

    OPTIONAL PARTS HANGER KIT Protect the fuel tank and frame pipe with the protector films during installation of the hanger. 1. Slide one end of the hanger under the frame pipe on the left side of the generator. 2. Slide the other end of the hanger under the frame pipe on the right side of the generator.

  • Page 123: Reference Information

    “QR Code” is registered trademark of DENSO WAVE INCORPORATED. The Bluetooth word mark and logos are registered trademarks owned by Bluetooth SIG, Inc., and any use of such marks by Honda Motor Co., Ltd., is under license. Other trademarks and trade names are those of their respective owners.

  • Page 124: Index

    INDEX AC Appliance and Power Cord..................46 AC Applications ........................62 AC Circuit Protectors ......................30 AC OPERATION ........................60 AC Parallel Operation Applications................67 AC PARALLEL OPERATION ....................65 AC Receptacle Selection....................63 AIR CLEANER SERVICE ......................78 AIR FILTER CHECK ........................ 48 AIR INDEX..........................
  • Page 125 INDEX Eco Throttle® Switch ......................26 ECO THROTTLE® SYSTEM ....................70 Electric Shock Hazards ......................9 Emergency Procedures...................... 82 EMISSION CONTROL SYSTEM INFORMATION............97 Emission Control System Warranty ................111 ENGINE AUTOMATICALLY STOP AND THE CO ALARM INDICATOR FLASHING .......................... 95 ENGINE AUTOMATICALLY STOP AND THE FAULT/CO SENSOR LIFE INDICATOR FLASHING....................
  • Page 126 INDEX HANGER KIT ........................120 Honda PUBLICATIONS..................... 104 HOW TO RESTART WHEN STOPPED BY CO-MINDER (CO SHUT-OFF SYSTEM) ............................... 56 i-Monitor™ ..........................37 IMPORTANT SAFETY INFORMATION................7 INITIAL USE INSTRUCTIONS....................18 INTRODUCTION ........................1 IS YOUR GENERATOR READY TO GO?................43 Knowledge ..........................
  • Page 127 INDEX QUICK REFERENCE INFORMATION ..........inside back cover REFERENCE INFORMATION ................... 121 Refuel With Care........................10 REGISTRATION ........................116 REMOTE CONTROL KIT....................117 REMOVAL FROM STORAGE....................91 Replacement Parts ......................99 SAFE OPERATING PRECAUTIONS ................... 49 SAFETY LABEL LOCATIONS....................11 Safety Precautions.......................
  • Page 128 INDEX THE IMPORTANCE OF MAINTENANCE................73 The Importance of Proper Assembly ................13 The U.S. and California Clean Air Acts ................97 TRANSPORTING ........................92 Unpacking ..........................14 Vehicles and Transportation Hazards................10 Voltage Selector Switch....................29, 64 Wheel Kit Installation......................15 WIRING DIAGRAM......................
  • Page 129 MEMO...
  • Page 130 MEMO...

  • Page 131: Quick Reference Information

    QUICK REFERENCE INFORMATION Fuel Type Regular unleaded gasoline with an ethanol content of no more than 10% and a pump octane rating of 86 or higher (see page 22) Engine Oil Type SAE 10W-30, API SJ or later (or equivalent), for general use (see page 19) Spark Plug Type...
  • Page 132 31Z37620 AH 英 00X31-Z37-6200 Printed in India...

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