PRECISION DIGITAL PROVU PD6060 Instruction Manual
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PRECISION DIGITAL PROVU PD6060 Instruction Manual

Dual analog input process meter
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™ PD6060 Dual Analog Input Process Meter
P
V
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Instruction Manual
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1/8 DIN Digital Panel Meter with NEMA 4X, IP65 Front
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Dual 0-20 mA, 4-20 mA, 0-5 V, 1-5 V, and ±10 V Inputs with Math Functions
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Addition, Difference, Average, Multiplication, Div, Min, Max, Ratio, & More
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Dual-Line 6-Digit Display, 0.6" (15 mm) & 0.46" (12 mm)
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Isolated 24 VDC @ 200 mA Transmitter Power Supply
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Easy Field Scaling in Engineering Units without Applying an Input
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2 or 4 Relays with Interlocking Capability + Isolated 4-20 mA Output Options
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Free PC-Based, On-Board, MeterView Pro USB Programming Software
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No Assembly Required
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Optional SunBright Display Models for Outdoor Applications
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Operating Temperature Range: -40 to 65°C (-40 to 149°F)
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UL & C-UL Listed. E160849; 508 Industrial Control Equipment
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Input Power Options: 85-265 VAC / 90-265 VDC or 12-24 VDC / 12-24 VAC
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Display Input in Two Different Scales Simultaneously - Great for Level Applications
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Multi-Pump Alternation Control
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Round Horizontal Tank Function; Just Enter Diameter & Length
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32-Point Linearization, Square Root Extraction and Programmable Exponent Function
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Programmable Display, Function Keys & Digital Input
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External 4-Relay, Dual 4-20 mA Outputs & Digital I/O Expansion Modules
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Password Protection
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RS-232 & RS-485 Serial Communication Options with Modbus RTU
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Wide Assortment of NEMA 4X Enclosures for up to Ten Meters
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Light / Horn & Reset Button Accessory
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Control Station Accessory for Remote Operation of P
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3-Year Warranty
PRECISION DIGITAL CORPORATION
233 South Street • Hopkinton MA 01748 USA
Tel (800) 343-1001 • Fax (508) 655-8990
www.predig.com
MeterView Pro
USB Install
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RO
U

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Summary of Contents for PRECISION DIGITAL PROVU PD6060

  • Page 1 Wide Assortment of NEMA 4X Enclosures for up to Ten Meters • Light / Horn & Reset Button Accessory • Control Station Accessory for Remote Operation of P • 3-Year Warranty PRECISION DIGITAL CORPORATION 233 South Street • Hopkinton MA 01748 USA Tel (800) 343-1001 • Fax (508) 655-8990 www.predig.com...
  • Page 2 When using the Micro USB connection, DO NOT apply AC or DC power to the meter. Anyone using this product for such applications does so at his/her own risk. Precision Digital The easiest and quickest way to program your P Corporation shall not be held liable for damages meter is to use the FREE MeterView Pro resulting from such improper use.

  • Page 3: Table Of Contents

    ™ PD6060 Dual Analog Input Process Meter Instruction Manual Table of Contents Introduction ......................6 Ordering Information ................... 6 Specifications....................... 7 General ......................7 Dual Process Input ..................8 Relays ....................... 9 Isolated 4-20 mA Transmitter Output ............9 USB Connection .................... 10 On-Board Digital Input (F4) ................
  • Page 4 ™ PD6060 Dual Analog Input Process Meter Instruction Manual Low Alarm with Fail-Safe Operation (Set < Reset) ........28 Time Delay Operation ................. 28 Pump Alternation Control Operation ............29 Relay Sampling Operation ................29 Relay Operation Details ................30 Overview .....................
  • Page 5 ™ PD6060 Dual Analog Input Process Meter Instruction Manual Table of Figures Figure 1. 1/8 DIN Panel Cutout Dimensions ............ 12 Figure 2. Panel Mounting Details ..............12 Figure 3. Meter Dimensions - Side View ............12 Figure 4. Meter Dimensions - Top View ............12 Figure 5.

  • Page 6: Introduction

    ™ PD6060 Dual Analog Input Process Meter Instruction Manual Introduction Ordering Information The P PD6060 is a multipurpose, easy to use Standard Models digital dual-input process meter ideal for level, flow 85-265 VAC 12-24 VDC Options Installed rate, temperature transmitter, or pressure transmitter Model Model applications.

  • Page 7: Specifications

    ™ PD6060 Dual Analog Input Process Meter Instruction Manual Specifications Non-Volatile All programmed settings are stored in non- Memory volatile memory for a minimum of ten years if power is lost. Except where noted all specifications apply to operation at +25°C. Power 85-265 VAC 50/60 Hz;...

  • Page 8: Dual Process Input

    ™ PD6060 Dual Analog Input Process Meter Instruction Manual Dual Process Input Input Signal Linear, square root, programmable exponent, or round horizontal tank volume Conditioning calculation Two Inputs Two non-isolated inputs, independent, field selectable: 0-20 mA, 4-20 mA, 10 V (0-5 V, Multi-Point 2 to 32 points for channel A and B 1-5 V, 0-10 V), Modbus PV (Slave)

  • Page 9: Relays

    ™ PD6060 Dual Analog Input Process Meter Instruction Manual Relays Isolated 4-20 mA Transmitter Output Rating 2 or 4 SPDT (Form C) internal and/or 4 SPST (Form A) external; rated 3 A Output Process channel A, B, or C, max or min for @ 30 VDC and 125/250 VAC resistive load;...

  • Page 10: Usb Connection

    ™ PD6060 Dual Analog Input Process Meter Instruction Manual ® USB Connection Modbus RTU Serial Communications Function Programming only Compatibility USB 2.0 Standard, Compliant 1 – 247 (Meter address) Slave Id Connector Type Micro-B receptacle 300 – 19,200 bps Baud Rate Cable USB A Male to Micro-B Cable Transmit...

  • Page 11: Compliance Information

    ™ PD6060 Dual Analog Input Process Meter Instruction Manual Compliance Information Safety Information Safety • Read complete instructions prior to installation UL & c-UL Listed USA & Canada and operation of the meter. UL 508 Industrial Control Equipment UL File Number E160849 Front Panel UL Type 4X, NEMA 4X, IP65;...

  • Page 12: Panel Mounting Instructions

    ™ PD6060 Dual Analog Input Process Meter Instruction Manual Mounting Dimensions Panel Mounting Instructions • Prepare a standard 1/8 DIN panel cutout - 3.622" x 1.772" (92 mm x 45 mm). Refer to Figure 1. 1/8 DIN Panel Cutout Dimensions below for more details.

  • Page 13: Installation Overview

    ™ PD6060 Dual Analog Input Process Meter Instruction Manual Once the driver is installed, an AutoPlay Installation Overview dialog should appear for the drive We recommend the following sequence for getting the “MAINSTAL.” Click “Open folder to view meter into service: files.”...

  • Page 14: Transmitter Supply Voltage Selection (P+, P-)

    Ch-B 1 2 3 4 5 6 7 8 • mA+ COM V+ DO NOT connect any equipment other than Precision Digital’s expansion modules, cables, or SIGNAL M-LINK POWER meters to the RJ45 M LINK connector. Otherwise damage will occur to the equipment and the Figure 6.

  • Page 15: Power Connections

    ™ PD6060 Dual Analog Input Process Meter Instruction Manual The current input is protected against current Power Connections overload by a resettable fuse. The display may or Power connections are made to a two-terminal may not show a fault condition depending on the connector labeled POWER.

  • Page 16: Switching Inductive Loads

    24 V Figure 18. Low Voltage DC Loads Protection RC Networks (Snubbers) Available from Precision Digital RC networks are available from Precision Digital and should be applied to each relay contact switching an 24 VDC Powered inductive load. Part number: PDX6901.

  • Page 17: External Relay, Analog Output, & Digital I/O Connections

    ™ PD6060 Dual Analog Input Process Meter Instruction Manual External Relay, Analog Output, & Out 2 Out 3 + - + Digital I/O Connections The relay, dual analog output, and digital I/O expansion modules PDA1004, PDA1011, and PDA1044 are connected to the meter using a CAT5 cable provided with each module.

  • Page 18: Setup And Programming

    ™ PD6060 Dual Analog Input Process Meter Instruction Manual Setup and Programming Front Panel Buttons and Status LED Indicators There is no need to recalibrate the meter when first received from the factory. The meter is factory calibrated prior to shipment for milliamps and volts with calibration equipment that is certified to NIST standards.

  • Page 19: Display Functions & Messages

    ™ PD6060 Dual Analog Input Process Meter Instruction Manual Display Functions & Messages Display Functions & Messages The following table shows the main menu functions Display Parameter Action/Setting and messages in the order they appear in the menu. Description D AbC Alternate display of Display ABC Display Functions &...
  • Page 20 ™ PD6060 Dual Analog Input Process Meter Instruction Manual Display Functions & Messages Display Functions & Messages Display Parameter Action/Setting Display Parameter Action/Setting Description Description Auto Rst HL Reset Press Enter to reset max & Automatic Set relay for automatic reset high &...

  • Page 21: Main Menu

    ™ PD6060 Dual Analog Input Process Meter Instruction Manual Main Menu Setting Numeric Values The main menu consists of the most commonly used The numeric values are set using the Right and Up functions: Reset, Control, Setup, and Password. arrow buttons. Press Right arrow to select next digit •...

  • Page 22: Setting The Input Signal (Input)

    ™ PD6060 Dual Analog Input Process Meter Instruction Manual Setting the Input Signal (Input) Setting the Display Units or Custom Tags (units) Enter the Input menu to set up the meter to display current (nmA) or voltage (Volt) inputs for channel A Enter the display unit or custom tag that will be and channel B.

  • Page 23: Setting The Decimal Point (Dec Pt)

    ™ PD6060 Dual Analog Input Process Meter Instruction Manual Setting the Decimal Point (dEc pt) Scaling the Meter (SCalE) The process inputs (4-20 mA, 10 VDC) can be The decimal point may be set with up to five decimal scaled to display the process variables in engineering places or with no decimal point at all.
  • Page 24 ™ PD6060 Dual Analog Input Process Meter Instruction Manual Calibrating the Meter with External Calibrating the Meter for Channel A Source (Cal) (CAL-A) Note: To scale the meter without a signal source, refer to Scaling the Meter (SCalE) on page 23. The meter can be calibrated to display the process Display flashes while sensing...

  • Page 25: Setting The Display Parameter & Intensity (Dsplay)

    ™ PD6060 Dual Analog Input Process Meter Instruction Manual Setting the Display Parameter & After setting up the input and display, press the Menu button to exit programming and skip the rest of the Intensity (dsplay) setup menu. Display line 1 can be programmed to display: The displays can be set up to read channels A, B, or Process value Ch-A C, toggle between A &...

  • Page 26: Setting The Relay Operation (Relay)

    ™ PD6060 Dual Analog Input Process Meter Instruction Manual Setting the Relay Assignment Setting the Relay Operation (asSign) (relay) This menu is used to set up the assignment and operation of the relays. • During setup, the relays do not follow the input and they will remain in the state found prior to entering the Relay menu.

  • Page 27: Programming Set And Reset Points

    ™ PD6060 Dual Analog Input Process Meter Instruction Manual Programming Set and Reset The following graph shows the loop break relay operation for a high alarm relay. Points High alarm indication: program set point above reset point. Low alarm indication: program set point below reset point.

  • Page 28: Low Alarm Operation (Set < Reset)

    ™ PD6060 Dual Analog Input Process Meter Instruction Manual Low Alarm Operation (Set < Reset) Low Alarm with Fail-Safe Operation (Set < Reset) For Manual reset mode, ACK can be pressed anytime to turn "off" relay. For relay to turn back “on”, signal must go above set point and then go below it. Note: Relay coil is energized in non-alarm condition.

  • Page 29: Pump Alternation Control Operation

    ™ PD6060 Dual Analog Input Process Meter Instruction Manual Pump Alternation Control Operation Relay Sampling Operation When the signal crosses the set point, the relay trips and the sample time starts. After the sample time has elapsed, the relay resets. The cycle repeats every time the set point is crossed, going up for high alarms and going down for low alarms.

  • Page 30: Relay Operation Details

    ™ PD6060 Dual Analog Input Process Meter Instruction Manual Front Panel LEDs Relay Operation Details The LEDs on the front panel provide status indication Overview for the following: The relay capabilities of the meter expand its Status Status usefulness beyond simple indication to provide users Alarm 1 Alarm 5 with alarm and control functions.

  • Page 31: Non-Latching Relay (Auto)

    ™ PD6060 Dual Analog Input Process Meter Instruction Manual Non-Latching Relay (Auto) Latching Relay with Clear (Lt-Clr) In this application, the meter is set up for automatic In this application, the meter is set up for manual reset (non-latching relay). Acknowledging the alarm reset only after the signal passes the reset point while it is still present has no effect on either the LED (alarm condition has cleared).

  • Page 32: Pump Alternation Control Applications (Altern)

    ™ PD6060 Dual Analog Input Process Meter Instruction Manual Pump Alternation Control Setting Up the Interlock Relay Applications (Altern) (Force On) Feature For pump control applications where two or more Relays 1-4 can be set up as interlock relays. To set similar pumps are used to control the level of a tank up the relays for the interlock feature: or a well, it is desirable to have all the pumps operate...

  • Page 33: Scaling The 4-20 Ma Analog Output (Aout)

    ™ PD6060 Dual Analog Input Process Meter Instruction Manual Scaling the 4-20 mA Analog Reset Menu (reset) Output (Aout) The Reset menu is used to reset the maximum or minimum reading (peak or valley) reached by the The 4-20 mA analog outputs can be scaled to provide process;...

  • Page 34: Setting Up The Password (Pass)

    ™ PD6060 Dual Analog Input Process Meter Instruction Manual Disabling Password Protection Setting Up the Password (pass) To disable the password protection, access the The Password menu is used for programming three Password menu and enter the correct password levels of security to prevent unauthorized changes to twice, as shown below.

  • Page 35: Advanced Features Menu

    ™ PD6060 Dual Analog Input Process Meter Instruction Manual Advanced Features Menu Advanced Features Menu & Display Messages To simplify the setup process, functions not needed Display Parameter Action/Setting for most applications are located in the Advanced Ch-b Channel B Select menu for channel B Features menu.

  • Page 36: Noise Filter (Filter)

    ™ PD6060 Dual Analog Input Process Meter Instruction Manual Advanced Features Menu & Display Messages Advanced Features Menu & Display Messages Display Parameter Action/Setting Display Parameter Action/Setting AoutPr V Lo Analog output Program analog output Voltage low Calibrate low voltage input programming parameters (e.g.

  • Page 37: Rounding Feature (Round)

    RS-485 option is required; see Ordering Information on page 6 for details. • DO NOT connect any equipment other than Precision Digital’s expansion modules, cables, or meters to the RJ45 M LINK connector. Otherwise damage will occur to the equipment and the meter.

  • Page 38: Multi-Point Linearization (Linear)

    ™ PD6060 Dual Analog Input Process Meter Instruction Manual Square Root Linearization (Square) Round Horizontal Tank The square root function is used to calculate flow Linearization (rHt) measured with a differential pressure transmitter. The This function is used to calculate volume in a round flow rate is proportional to the square root of the horizontal tank with flat ends.

  • Page 39: Math Function (Nmath)

    ™ PD6060 Dual Analog Input Process Meter Instruction Manual Math Function (nmath) Analog Output Programming (AoutPr) The Math menu is used to select the math function that will determine the channel C value. These math The Analog Output Programming menu is used to functions are a combination of input channels A and program the behavior of the 4-20 mA output.

  • Page 40: Programmable Function Keys User Menu (User)

    ™ PD6060 Dual Analog Input Process Meter Instruction Manual Programmable Function Keys Display Description d Hold User Menu (user) Hold the current display value, relay states, and analog output The User menu allows the user to assign the front momentarily while the function key panel function keys F1, F2, and F3, the digital input or digital input is active.

  • Page 41: Tare (Tare A, Tare B)

    ™ PD6060 Dual Analog Input Process Meter Instruction Manual Tare (tare A, tare B) The display moves to the high input calibration (C Hi). Apply the high input signal and press The tare function zero’s out the display. In the case of Enter.

  • Page 42: Meter Operation

    ™ PD6060 Dual Analog Input Process Meter Instruction Manual Meter Operation F4 Operation A digital input, F4, is standard on the meter. This The meter is capable of accepting two input channels digital input is programmed identically to function keys (A and B) of either current (0-20 mA, 4-20 mA) or F1, F2, and F3.

  • Page 43: Troubleshooting

    ™ PD6060 Dual Analog Input Process Meter Instruction Manual Troubleshooting Reset Meter to Factory Defaults When the parameters have been changed in a way The rugged design and the user-friendly interface of that is difficult to determine what’s happening, it might the meter should make it unusual for the installer or be better to start the setup process from the factory operator to refer to this section of the manual.
  • Page 44 ™ PD6060 Dual Analog Input Process Meter Instruction Manual Factory Defaults & User Settings Factory Defaults & User Settings Parameter Display Default Setting Parameter Display Default Setting Input 1, channel B InP 1 4.000 mA Off delay relay 2 Off 2 0.0 sec Display 1, channel B Dis 1...

  • Page 45: Troubleshooting Tips

    ™ PD6060 Dual Analog Input Process Meter Instruction Manual Troubleshooting Tips This meter is a highly sophisticated instrument with an extensive list of features and capabilities. If the front panel buttons are used to program the meter, it may be a difficult task to keep everything straight. That is why we strongly recommend the use of the free MeterView Pro software for all programming activities.

  • Page 46: Eu Declaration Of Conformity

    EN 55022:2010, EN 61000-6-2:2005, EN 61010-1:2010, and EN 61326:2013 and there were no major technical changes affecting the latest technical knowledge for the products listed above. Product Markings: Signed for and on behalf of Precision Digital Corporation: Name: Jeffrey Peters Company:...
  • Page 47 ™ PD6060 Dual Analog Input Process Meter Instruction Manual Contact Precision Digital Technical Support Call: (800) 610-5239 or (508) 655-7300 Fax: (508) 655-8990 Email: support@predig.com Sales Support Call: (800) 343-1001 or (508) 655-7300 Fax: (508) 655-8990 Email: sales@predig.com Place Orders Email: orders@predig.com...

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