Yamaha TMAX Owner's Manual
  1. Manuals
  2. Brands
  3. Yamaha Manuals
  4. Motorcycle
  5. Tmax
  6. Owner's manual

Yamaha TMAX Owner's Manual

Hide thumbs Also See for TMAX:
Table of Contents

Advertisement

Quick Links

OWNER'S MANUAL
MOTORCYCLE
XP560E (TMAX)
XP560D (TMAX TECH MAX)
Read this manual carefully
before operating this vehicle.
B3T-28199-E0
Operation and important riding points
1
2
3
4
5
6
7
8
9
10
11
12

Advertisement

Table of Contents
loading

Related Manuals for Yamaha TMAX

Summary of Contents for Yamaha TMAX

  • Page 1: Table Of Contents

    Smart key system Special features Instrument and control functions For your safety – pre-operation checks Operation and important riding points Periodic maintenance and adjustment Scooter care and storage MOTORCYCLE Specifications XP560E (TMAX) Consumer information XP560D (TMAX TECH MAX) Index B3T-28199-E0...
  • Page 2 XMTR COMP. (Hand Unit) Frequency band: 433.92 MHz The maximum radio frequency power: 10 mW Manufacturer: MITSUBISHI ELECTRIC CORPORATION, HIMEJI WORKS 840, Chiyoda-machi, Himeji, Hyogo 670-8677, Japan Importer: YAMAHA MOTOR EUROPE N.V. Koolhovenlaan 101, 1119 NC Schiphol-Rijk, 1117 ZN, Schiphol, the Netherlands...
  • Page 3 EAU79575 For XP560D: This model is equipped with My TMAX Connect GPS system. This system must be activated before it can be used. Please refer to the Vodafone Customer Portal User Guide for instructions on how to register and activate the system.
  • Page 5 Welcome to the Yamaha world of motorcycling! As the owner of the XP560E / XP560D, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
  • Page 6 Important manual information EAU10134 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
  • Page 7 Important manual information EAU10201 XP560E / XP560D OWNER’S MANUAL ©2020 by Yamaha Motor Co., Ltd. 1st edition, August 2019 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.
  • Page 8 Table of contents Safety information......1-1 Indicator lights and warning Tips for reducing fuel Further safe-riding points ....1-5 lights ..........5-2 consumption ....... 7-4 Speedometer ........5-4 Parking..........7-4 Description ........2-1 Tachometer ........5-5 Left view ......... 2-1 Multi-function display......5-5 Periodic maintenance and Right view........
  • Page 9 Table of contents Adjusting the rear brake lock Storage ........... 9-3 cable ..........8-22 Checking the rear brake lock ..8-23 Specifications ......... 10-1 Checking the front and rear brake pads ...........8-24 Consumer information....11-1 Checking the brake fluid level ..8-24 Identification numbers ....11-1 Changing the brake fluid ....8-25 Diagnostic connector....

  • Page 10: Safety Information

    Safety information  Never operate a scooter without conspicuous appears to be very EAU1026B proper training or instruction. Take effective in reducing the chance of training course. Beginners this type of accident. Be a Responsible Owner should receive training from a cer- Therefore: As the vehicle’s owner, you are re- tified instructor.
  • Page 11 Safety information  Many accidents involve inexperi- • Always signal before turning or Protective Apparel enced operators. In fact, many op- changing lanes. Make sure that The majority of fatalities from scooter erators who have been involved in other motorists can see you. accidents are the result of head inju- ...
  • Page 12 Safety information  Do not run engine outdoors where Avoid Carbon Monoxide Poisoning When loading within this weight limit, All engine exhaust contains carbon engine exhaust can be drawn into keep the following in mind:  Cargo and accessory weight monoxide, a deadly gas.
  • Page 13 Yamaha accessories, which are avail- characteristics can put you and others effects. Wind may attempt to lift able only from a Yamaha dealer, have at greater risk of serious injury or the scooter, or the scooter may been designed, tested, and approved death.

  • Page 14: Further Safe-Riding Points

    Safety information Aftermarket Tires and Rims cation for the straps carefully so EAU57600 Further safe-riding points The tires and rims that came with your the straps will not rub against  Be sure to signal clearly when scooter were designed to match the painted surfaces during transport.
  • Page 15 Safety information  Always wear a helmet, gloves, trousers (tapered around the cuff and ankle so they do not flap), and a brightly colored jacket.  Do not carry too much luggage on the scooter. An overloaded scoot- er is unstable. Use a strong cord to secure any luggage to the carri- er (if equipped).

  • Page 16: Description

    Description EAU10411 Left view 1. Fuses (page 8-31) 9. Coolant level check window (page 8-15) 2. Battery (page 8-30) 3. Fuel tank cap (page 5-20) 4. Engine oil filler cap (page 8-12) 5. Sidestand (page 5-29) 6. Engine oil drain bolt (page 8-12) 7.

  • Page 17: Right View

    Description EAU10421 Right view 1. Grab bar (page 7-3) 2. Tool kit (page 8-2) 3. Rear storage compartment (page 5-23) 4. Air filter element (page 8-17) 5. Front storage compartment (page 5-23) 6. Windshield (page 5-25/5-8) 7. Centerstand (page 8-28)

  • Page 18: Controls And Instruments

    Description EAU10431 Controls and instruments 10,11 1. Rear brake lever (page 5-18) 9. Throttle grip (page 8-18) 2. Left handlebar switches (page 5-1) 10.Front storage compartment (page 5-23) 3. Rear brake lock lever (page 5-18) 11.Auxiliary DC jack (page 5-28) 4.

  • Page 19: Smart Key System

    Smart key system EAU77202 Smart key system The smart key system enables the ve- hicle to be operated without using a mechanical key. EWA14704 WARNING  Keep implanted pacemakers or cardiac defibrillators, as well as other electric medical devices 1. Vehicle mounted antenna 1.

  • Page 20: Operating Range Of The Smart Key System

    Smart key system  You are carrying or using com- EAU77214 Operating range of the smart munication equipment such as key system radios or mobile phones in The operating range of the smart key close proximity of the smart key ...

  • Page 21: Handling Of The Smart Key And Mechanical Key

    Smart key system system may be disabled. The EAU61647 Handling of the smart key and smart key should always carried  As the smart key system uses mechanical key on your person. weak radio waves, the operating Included with the vehicle is one smart EWA17952 range may be affected by the sur- key (with a built-in mechanical key) and...
  • Page 22  Do not place or store the smart system still does not operate, have a key in a storage compartment. Yamaha dealer check the vehicle. The smart key may be damaged from road vibrations or exces- sive heat.

  • Page 23: Smart Key

    “ON/OFF” switch for one second. keys for the same vehicle. See a The smart key indicator light will flash. Yamaha dealer regarding spare If the key does a short flash, the key is smart keys. on. If the key does a long flash, the key ...

  • Page 24: Replacing The Smart Key Battery

    Smart key system  If the battery compartment does EAU79071 ECA24010 Replacing the smart key bat- NOTICE not close securely, stop using tery  Do not apply excessive force to the smart key and keep it away Replace the battery in the following sit- from children.

  • Page 25: Powering On The Vehicle

    Smart key system 4. Install a new battery as shown. EAU77233 Powering on the vehicle Note the polarity of the battery. 1. With the smart key on and in oper- ating range, briefly press the Specified battery: “ON/ ” switch. CR2025 2.

  • Page 26: Powering Off The Vehicle

    “OFF/LOCK” switch. bar gently to the left and right to key system indicator light is flash- help release the steering lock and ing, have a Yamaha dealer check the then press the “ON/ ” switch smart key system. again.

  • Page 27: How To Lock The Steering

    Smart key system  The power of the vehicle cannot leased. When seconds have EAU80002 How to lock the steering be turned off via the “OFF/LOCK” passed, all compartments will auto- With the vehicle power off, turn the switch when the vehicle is moving. matically lock.

  • Page 28: How To Lock The Centerstand

    Smart key system vehicle forward or backward and EWA14742 EAU78052 How to lock the centerstand WARNING press the “OFF/LOCK” switch for Park the vehicle on a firm level surface Do not operate the steering lock one second. and then place it on the centerstand. while the vehicle is moving.

  • Page 29: Storage Compartment And Fuel Tank Access

    Smart key system  In case of an emergency, the seat EAU81291 Storage compartment and can be opened with a mechanical fuel tank access key. (See page 8-38.) To open the seat To open the fuel tank cap lid 1. Place the vehicle on the center- With the smart key on and in operating stand.
  • Page 30 Smart key system 1. Fuel tank cap lid 1. Button 1. Lid 2. Open the front storage compart- To close the fuel tank cap lid ment as shown. Push the lid to the original position. To open the front storage compart- ment lid (XP560D) With the smart key on and in operating range, briefly press the “...

  • Page 31: Parking Mode

    Smart key system EAU80842 ECA20760 Parking mode NOTICE The steering is locked, and the hazard Using the hazard or turn signal lights lights and turn signal lights can be for an extended length of time may turned on, but all other electrical sys- cause the battery to discharge.

  • Page 32: Special Features

    Special features 2. Push the “SET–” side of the cruise EAU77264 Cruise control system control setting switch to activate (XP560D) the cruise control system. Your The cruise control system is designed current traveling speed will be- to maintain a set cruising speed be- come the set cruising speed.
  • Page 33 Special features you return the throttle grip, the vehicle Using the resume function Automatic deactivation of the cruise will decelerate to the previously set Push the “RES+” side of the cruise control system cruising speed. The cruise control system is electroni- control setting switch to reactivate the cruise control system.

  • Page 34: D-Mode (Drive Mode)

    Special features  When going uphill, the actual trav- EAU81392 D-mode (drive mode) eling speed may become lower  The current drive mode is shown D-mode is an electronically controlled than the set cruising speed. If this in the drive mode display (page engine performance system with two occurs, accelerate to the desired 5-7).

  • Page 35: Traction Control System

    Special features Setting the traction control system EAU88850 ECA16801 Traction control system NOTICE The traction control system (TCS) Use only the specified tires. (See 1 1 1 helps maintain traction when acceler- page 8-19.) Using different sized ating on slippery surfaces, such as un- tires will prevent the traction control paved or wet roads.
  • Page 36 Special features If the “ ” indicator light remains on after resetting, the vehicle may still be ridden; however, have a Yamaha deal- er check the vehicle as soon as possi- ble.

  • Page 37: Instrument And Control Functions

    Instrument and control functions  When the switch is set to high Right EAU77490 Handlebar switches beam, the outer two headlights come on. Left EAU66040 Turn signal switch “ ” To signal a right-hand turn, push this switch to “ ”.

  • Page 38: Indicator Lights And Warning

    Instrument and control functions sidestand up and while applying the EAU77301 EAU77122 Menu switch “MENU” Indicator lights and warning front or rear brake, push this switch to This switch is used to make setting lights crank the engine with the starter. See changes within the multi-function dis- page 7-2 for starting instructions prior play.
  • Page 39 To vehicle control system. If this occurs, This warning light comes on when a prevent this, observe these precau- have a Yamaha dealer check the on- problem is detected with the ABS. (See tions. board diagnostic system. The electri- page 5-19.)

  • Page 40: Speedometer

    Instrument and control functions the anti-lock brake system may not EAU77131 Speedometer work correctly. Have a Yamaha dealer When the vehicle is turned on, the light check the vehicle as soon as possible. should come on for a few seconds and EWA16043 then go off.

  • Page 41: Tachometer

    Instrument and control functions EAU77141 EAU7733A Tachometer Multi-function display 1. Oil change indicator “Oil” 2. V-belt replacement indicator “V-Belt” 1. Information display 3. Eco indicator “ECO” 2. Function select icon 1. Tachometer EWA12313 3. Fuel meter 2. High-r/min zone WARNING 4.
  • Page 42 The information display cannot be ter electrical circuit, the fuel meter will changed while the engine is overheat- acceleration.  Travel at a constant speed. flash repeatedly. Have a Yamaha deal- ing. er check the vehicle. ECA10022 NOTICE Do not continue to operate the en-...
  • Page 43 Instrument and control functions Drive mode display This indicator flashes every 20000 km This indicator flashes at the initial 1000 (12500 mi) when the V-belt needs to be km (600 mi), then at 5000 km (3000 mi) and every 5000 km (3000 mi) thereafter replaced.
  • Page 44 Instrument and control functions  If the handlebar grip or throttle Function selection Adjusting the grip warmer This vehicle can be equipped with grip grip becomes worn or dam- warmers, which can only be used aged, stop using the grip warm- when the engine is running.
  • Page 45 Instrument and control functions Push the “ ” or “ ” side of the se- To reset a tripmeter, use the select ECA23980 NOTICE lect switch to rotate among the 3 dis- switch to select the information display  Be sure to wear protective play pages.
  • Page 46 The estimated distance that can be Average fuel consumption: traveled with the remaining fuel under If there is a malfunction, “– –.–” will the current riding conditions is shown. be continuously displayed. Have a Yamaha dealer check the vehicle. 5-10...
  • Page 47 “MENU” switch change the items shown in Display be continuously displayed. Have a 3 information displays. again seconds Yamaha dealer check the vehicle. This function allows you to select “ ”. adjust the brightness of Brightness the instrument panel.
  • Page 48 Instrument and control functions Grip warmer settings Use the select switch to set the 1. Use the select switch to highlight temperature level, and then push “Grip Warmer”. the “MENU” switch. 2. Push the “MENU” switch. The seat heater setting display will be shown.
  • Page 49 Instrument and control functions 4. Use the select switch to highlight 2. Push the “MENU” switch. The 4. To set the traction control system “Mid” or “Low”, and then change traction control system setting to “ON” again, push the select the setting using the same proce- display will be shown.
  • Page 50 Instrument and control functions 2. Push the “MENU” switch, and 4. When you finished resetting, use 2. Push the “MENU” switch. The unit then use the select switch to se- the select switch to highlight “ ”, setting display will be shown. lect the item to reset.
  • Page 51 Instrument and control functions 2. Push the “MENU” switch, use the select switch to highlight the dis- Display item order is as follows. play to change, and then push the “MENU” switch again. A.TEMP TRIP-1 TRIP-2 4. Push the “MENU” switch to make CRNT.F F.AVG RANGE...
  • Page 52 Instrument and control functions 5. When you finished changing the 2. Push the “MENU” switch. settings, use the select switch to 3. When the hour digits are highlight- highlight “ ”, and then push the ed, use the select switch to set the “MENU”...
  • Page 53 Instrument and control functions 6. Push the “MENU” switch to return 2. Push the “MENU” switch to exit to the menu screen. the setting mode and return to the standard display mode. Resetting all of the display items 1. Use the select switch to highlight “All Reset”.

  • Page 54: Front Brake Lever

    Instrument and control functions EAU44916 EAU44926 EAU63230 Front brake lever Rear brake lever Rear brake lock lever 1. Front brake lever 1. Rear brake lever 1. Rear brake lock lever 2. Distance 2. Distance This vehicle is equipped with a rear 3.

  • Page 55: Anti-Lock Brake System (Abs)

    ABS is operating. How- EWA16051 WARNING ever, special tools are required, so please consult your Yamaha deal- Always keep a sufficient distance from the vehicle ahead to match the riding speed even with ABS. ECA20100  The ABS performs best with NOTICE long braking distances.

  • Page 56: Fuel Tank Cap

    Instrument and control functions To install the fuel tank cap, turn it EAU77324 Fuel tank cap clockwise until the lock release button To access the fuel tank, open the fuel pops out. tank cap lid. (See page 3-11.) EWA11263 WARNING Make sure that the fuel tank cap is properly installed and locked in place before operating the vehicle.

  • Page 57: Fuel

    EWA10882 WARNING EAU86072 Gasoline and gasoline vapors are Your Yamaha engine was designed to extremely flammable. To avoid fires use unleaded gasoline with a research and explosions and to reduce the octane number of 95 or higher. If en- risk of injury when refueling, follow 1.

  • Page 58: Fuel Tank Overflow Hose

    10% (E10). Gas- ohol containing methanol is recommended by Yamaha because it See page 8-12 for canister information. can cause damage to the fuel system or vehicle performance problems. 5-22...

  • Page 59: Catalytic Converter

    Instrument and control functions To close the storage compartment, EAU13435 EAU88751 Catalytic converter Storage compartments push the lid into the original position. The exhaust system contains catalytic converter(s) to reduce harmful exhaust Front storage compartment emissions. To open the storage compartment, EWA10863 press the button.
  • Page 60 Instrument and control functions  Since the storage compartment  Do not exceed the load limit of may get wet when washing the 5.0 kg (11 lb) for the rear storage vehicle, wrap any articles stored compartment.  Do not exceed the maximum in the compartment in a plastic bag.

  • Page 61: Windshield (Xp560E)

    Instrument and control functions EAU81442 Windshield (XP560E) The windshield height can be changed to one of two positions. 1. Quick fastener 1. Cap 2. Screw access cover 3. Remove the windshield by remov- ing the screws. 1. Windshield To remove the quick fastener, rotate its screwed portion counterclockwise...

  • Page 62: Rear View Mirrors

    Instrument and control functions EAU39672 Rear view mirrors To install the quick fastener, set it with The rear view mirrors of this vehicle its screwed portion pulled out from the can be folded forward or backward for surface of the quick fastener, and then parking in narrow spaces.

  • Page 63: Shock Absorber Assembly

    3. Position indicator worn-out shock absorber as-  Align the appropriate notch in the sembly yourself. Take the shock absorber assembly to a Yamaha adjusting ring with the position in- dicator on the shock absorber. dealer for any service.  Use the special wrench included in the tool kit to make the adjust- ment.

  • Page 64: Auxiliary Dc Jack

    Instrument and control functions ECA10102 EAU77352 Auxiliary DC jack NOTICE This model is equipped with a 12 V To avoid damaging the mechanism, auxiliary DC jack. The DC jack is locat- do not attempt to turn beyond the ed inside the front storage compart- maximum or minimum settings.

  • Page 65: Sidestand

    EAU15306 Sidestand 3. Remove the auxiliary DC jack cap. Yamaha dealer repair it if it does not The sidestand is located on the left 4. Turn the accessory off. function properly. side of the frame. Raise the sidestand 5.

  • Page 66: Ignition Circuit Cut-Off System

    Instrument and control functions EAU63612 Ignition circuit cut-off system The ignition circuit cut-off system (comprising the sidestand switch and brake light switches) has the following functions.  It prevents starting when the side- stand is up, but neither brake is applied.
  • Page 67 2. Make sure that the engine stop switch is turned on. stand during this inspection. 3. Turn the vehicle power on. If a malfunction is noted, have a Yamaha 4. Keep the front or rear brake applied. dealer check the system before riding.

  • Page 68: For Your Safety - Pre-Operation Checks

    • If necessary, add recommended coolant to specified level. 8-15 Coolant • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check brake pads for wear. Front brake • Replace if necessary. 8-22, 8-24, 8-24 •...
  • Page 69 • Make sure that operation is smooth. • Check throttle grip free play. Throttle grip 8-18, 8-27 • If necessary, have Yamaha dealer adjust throttle grip free play and lubricate ca- ble and grip housing. • Check for damage. • Check tire condition and tread depth.

  • Page 70: Operation And Important Riding Points

    ECA25880 NOTICE there is a control or function you do not between 0 and 1600 km (1000 mi). For understand, ask your Yamaha dealer. this reason, you should read the fol-  Keep the engine speed out of EWA10272 lowing material carefully.

  • Page 71: Starting The Engine

    This model is equipped with: be up. Yamaha dealer check the vehicle.  a lean angle sensor. This sensor stops the engine in case of a vehi- 4. Close the throttle completely.

  • Page 72: Starting Off

    Operation and important riding points EAU45093 EAU16782 EAU60650 Starting off Acceleration and deceleration Braking 1. While pulling the rear brake lever EWA17790 WARNING with your left hand and holding the  Avoid braking hard or suddenly grab bar with your right hand, push the scooter off the center- (especially when leaning over to stand.

  • Page 73: Tips For Reducing Fuel Consumption

    Operation and important riding points Front EAU16821 EAU77962 Tips for reducing fuel con- Parking sumption When parking, turn the vehicle power off and then turn the smart key off. Fuel consumption depends largely on If the sidestand is lowered when the your riding style.
  • Page 74  The sidestand alarm beeper can be set to not activate. Contact your Yamaha dealer. EWA10312 WARNING  Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them and be burned.

  • Page 75: Periodic Maintenance And Adjustment

    To avoid possible burns, let tivities incorrectly may increase brake components cool before your risk of injury or death during touching them. service or while using the vehicle. If you are not familiar with vehicle ser- vice, have a Yamaha dealer perform service.

  • Page 76: Tool Kit

    However, a torque wrench and other tools are necessary to perform certain maintenance work correctly. If you do not have the tools or experi- ence required for a particular job, have your Yamaha dealer perform it for you.

  • Page 77: Periodic Maintenance Charts

    EAU71033 Periodic maintenance charts  Items marked with an asterisk should be performed by your Yamaha dealer because these items require special tools, data, and technical skills.  From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi).
  • Page 78 Periodic maintenance and adjustment ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) • Check control system for dam- Evaporative emis- √...

  • Page 79: General Maintenance And Lubrication Chart

    (24000 mi) • Perform dynamic inspection us- Diagnostic system √ √ √ √ √ √ ing Yamaha diagnostic tool. check • Check the error codes. √ √ 2 * Air filter element • Replace. Air filter case check √ √...
  • Page 80 Periodic maintenance and adjustment ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) • Check tread depth and for dam- age.
  • Page 81 Periodic maintenance and adjustment ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) • Check operation and for oil leak- √...
  • Page 82 Periodic maintenance and adjustment ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) • Check operation and free play. • Adjust the throttle cable free play Throttle grip hous- √...

  • Page 83: Removing And Installing Panels

    Periodic maintenance and adjustment EAU18773 Removing and installing pan- The panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. 1.
  • Page 84 Periodic maintenance and adjustment 2. Gently pry up the upper portion of the panel, and then slide the panel upwards. 1. Panel A 3. Install the screws. 3. Remove the panel as shown. Panel B To install the panel To remove the panel Place the panel in the original position, 1.

  • Page 85: Checking The Spark Plugs

    Before installing a spark plug, the checked periodically, preferably by a spark plug gap should be measured Yamaha dealer. Since heat and depos- with a wire thickness gauge and, if its will cause any spark plug to slowly necessary, adjusted to specification.

  • Page 86: Canister

    Periodic maintenance and adjustment EAU36112 EAU77364 Canister Engine oil and oil filter car- If a torque wrench is not available tridge when installing a spark plug, a good The engine oil level should be checked estimate of the correct torque is 1/4– before each ride.
  • Page 87 An oil filter wrench is available at a 1. Place the vehicle on a level sur- Yamaha dealer. face. 2. Start the engine, warm it up for 7. Apply a thin coat of clean engine...
  • Page 88 Periodic maintenance and adjustment Tightening torque: Engine oil: Oil filter cartridge: Recommended brand: 17 N·m (1.7 kgf·m, 13 lb·ft) YAMALUBE SAE viscosity grades: 10W-40 9. Install the engine oil drain bolt and Recommended engine oil grade: its new gasket, and then tighten API service SG type or higher, the bolt to the specified torque.

  • Page 89: Why Yamalube

    Thus, Yamalube mineral, semisynthetic and If genuine Yamaha coolant is not avail- synthetic oils have their own distinct able, use an ethylene glycol antifreeze characters and value. Yamaha’s expe-...
  • Page 90 If water has been added to the coolant, have a Yamaha dealer check the anti- freeze content of the coolant as soon as possible, otherwise the effectiveness of the coolant will 1.

  • Page 91: Replacing The Engine Air Filter Element And Cleaning The Check Hose

    3. Pull the air filter element out. [EWA10382] Yamaha dealer at the intervals speci- fied in the periodic maintenance and lubrication chart. To replace the air filter element 1. Remove panel C. (See page 8-9.) 2.

  • Page 92: Checking The Engine Idling Speed

    Engine idling speed: 6. Install the panel. 1100–1300 r/min 1. Throttle grip free play Throttle grip free play: 1.0–3.0 mm (0.04–0.12 in) Periodically check the throttle grip free play and, if necessary, have a Yamaha dealer adjust it. 8-18...

  • Page 93: Valve Clearance

    2 persons: To prevent this from occurring, have Front: your Yamaha dealer check and adjust Tire air pressure 225 kPa (2.25 kgf/cm², 33 psi) Rear: the valve clearance at regular intervals. The tire air pressure should be 280 kPa (2.80 kgf/cm², 41 psi)
  • Page 94 “broken avoid tire deflation during a ride. wall is cracked, have a Yamaha dealer in” for it to develop its optimal After extensive tests, only the tires list- replace the tire immediately.

  • Page 95: Cast Wheels

    Rear tire: ride. If any damage is found, have Size: 1. Valve stem nut 160/60R15M/C 67H a Yamaha dealer replace the 2. Valve stem locknut Manufacturer/model: wheel. Do not attempt even the BRIDGESTONE/BATTLAX SCR smallest repair to the wheel. A de-...

  • Page 96: Checking The Front And Rear Brake Lever Free Play

    Checking the front and rear Adjusting the rear brake lock brake lever ends. If there is free play, brake lever free play cable have a Yamaha dealer inspect the brake system. Front EWA14212 WARNING A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system.

  • Page 97: Checking The Rear Brake Lock

    2. Apply the rear brake lock, and If proper adjustment cannot be ob- then try to push the vehicle to con- tained as described, have a Yamaha firm that the rear brake lock func- dealer make this adjustment. tions properly.

  • Page 98: Checking The Front And Rear Brake Pads

    ECA17641 NOTICE the wear indicator almost touches the brake disc, have a Yamaha dealer re- Brake fluid may damage painted place the brake pads as a set. surfaces or plastic parts. Always 1.

  • Page 99: Changing The Brake Fluid

    Periodic maintenance and adjustment  Insufficient brake fluid may al- Rear brake EAU22734 Changing the brake fluid low air to enter the brake sys- Have a Yamaha dealer change the tem, reducing braking brake fluid every 2 years. In addition, performance.

  • Page 100: Drive Belt

    4. If the drive belt or drive belt so, the drive belt tension must be sprocket is dirty, remove the drive checked and adjusted by a Yamaha belt covers by removing the bolts dealer at the intervals specified in the and quick fasteners.

  • Page 101: Checking And Lubricating The Cables

    Yamaha dealer at the intervals cated if necessary. If a cable is specified in the periodic maintenance damaged or does not move smoothly, chart.

  • Page 102: Checking And Lubricating The Centerstand And Sidestand

    EWA10742 WARNING If the centerstand or sidestand does not move up and down smoothly, have a Yamaha dealer check or re- pair it. Otherwise, the centerstand or sidestand could contact the ground and distract the operator, resulting in a possible loss of control.

  • Page 103: Checking The Front Fork

    2. Hold the lower ends of the front fork does not operate smoothly, tion. WARNING! To avoid injury, fork legs and try to move them for- have a Yamaha dealer check or re- securely support the vehicle so ward and backward. If any free pair it.

  • Page 104: Checking The Wheel Bearings

    EWA10761 WARNING To charge the battery  Electrolyte is poisonous and Have a Yamaha dealer charge the bat- dangerous since it contains sul- tery as soon as possible if it seems to furic acid, which causes severe have discharged. Keep in mind that the...

  • Page 105: Replacing The Fuses

    Periodic maintenance and adjustment battery tends to discharge more quick- 3. Fully charge the battery before in- EAU81472 Replacing the fuses stallation. NOTICE: When install- ly if the vehicle is equipped with op- Fuse box1, brake light fuse and cruise tional electrical accessories.
  • Page 106 Periodic maintenance and adjustment 1. Remove the screw access covers by removing the quick fasteners. 13,14 11 1. Starter relay cover 1. Windshield 2. Main fuse 2. Screw 3. Spare main fuse 1. Screw access cover 4. Remove the inner panel by remov- 4.
  • Page 107 Headlight fuse: 8. Install the screw access covers by 4. If the fuse immediately blows 7.5 A installing the quick fasteners. again, have a Yamaha dealer Taillight fuse: check the electrical system. 7.5 A Signaling system fuse: 7.5 A Ignition fuse: 7.5 A...

  • Page 108: Vehicle Lights

    2. Pull the license plate light unit sep- 5. Install the license plate unit onto Yamaha dealer check the vehicle. If the arate from the rear fender. (Rein- the rear fender. license plate light does not come on, stall the collars if they fall out.)

  • Page 109: Troubleshooting

     Is the smart key being used in a lo- properly service your Yamaha vehicle. Be sure to use only genuine Yamaha cation with strong radio waves or replacement parts. Although imitation other electromagnetic noise? (See page 3-1.)

  • Page 110: Troubleshooting Chart

    Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the compression. 4. Compression The engine does not start. There is compression.
  • Page 111 Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended cool- ant as soon as possible.

  • Page 112: Emergency Mode

    Periodic maintenance and adjustment EAU77373 Emergency mode When the smart key is lost, damaged, or its battery has discharged, the vehi- cle can still be turned on and the en- gine started. will need mechanical key and the smart key sys- tem identification number.
  • Page 113 Periodic maintenance and adjustment  When the smart key system indi- 7. Inputting the identification number is done by counting the number of cator light is allowed to flash 9 or flashes of the smart key system in- more times. dicator light.

  • Page 114: Scooter Care And Storage

    Be performance and extend the useful life  high-pressure washers sure to consult a Yamaha dealer for of many components. Washing, clean- steam-jet cleaners. Excessive ing, and polishing will also give you a advice on what products to use be-...
  • Page 115 Scooter care and storage chemicals such as, solvents, Washing plastic may scratch the wind- gasoline, rust removers, brake 1. Rinse off any degreaser and spray shield, so be sure to test all fluid, or antifreeze, etc. down the vehicle with a garden cleaning products before gen- hose.

  • Page 116: Storage

    Scooter care and storage  Do not use abrasive polishing will become slippery, which EAU83472 Storage could cause loss of control. compounds as they will wear Always store the vehicle in a cool, dry Thoroughly clean the surfaces away the paint. place.
  • Page 117 Scooter care and storage 1. Make all necessary repairs and b. Pour a teaspoonful of engine wheels a little once a month in or- perform any outstanding mainte- oil into the spark plug bore. der to prevent the tires from be- nance.

  • Page 118: Specifications

    Specifications Bore × stroke: Dimensions: Fuel reserve amount: 70.0 × 73.0 mm (2.76 × 2.87 in) 3.0 L (0.79 US gal, 0.66 Imp.gal) Overall length: Starting system: Fuel injection: 2200 mm (86.6 in) Electric starter Overall width: Throttle body: Engine oil: 765 mm (30.1 in) ID mark: Overall height:...
  • Page 119 Specifications Front suspension: Type: Telescopic fork Rear suspension: Type: Swingarm (link suspension) Electrical system: System voltage: 12 V Battery: Model: YTZ12S Voltage, capacity: 12 V, 11.0 Ah (10 HR) Bulb wattage: Headlight: Brake/tail light: Front turn signal light: Rear turn signal light: Auxiliary light: License plate light: 5.0 W...

  • Page 120: Consumer Information

    These identification numbers are needed when registering the vehicle with the authorities in your area and when ordering spare parts from a Yamaha dealer. VEHICLE IDENTIFICATION NUMBER: 1. Vehicle identification number 1. Engine serial number The vehicle identification number is The engine serial number is stamped stamped into the frame.

  • Page 121: Diagnostic Connector

    This malfunctions and for research, statisti- information will be needed when order- cal analysis and development purpos- ing spare parts from a Yamaha dealer. Although the sensors and recorded data will vary by model, the main data points are: ...
  • Page 122 Consumer information Yamaha will not disclose this data to a third party except in the following cas- es. In addition, Yamaha may provide vehicle data to a contractor in order to outsource services related to the han- dling of vehicle data. Even in this case,...

  • Page 123: Index

    Index ABS warning light ........5-3 Emergency mode ......... 8-38 Maintenance and lubrication, periodic ... 8-5 Acceleration and deceleration....7-3 Engine break-in ........7-1 Maintenance, emission control Air filter element and check hose, Engine idling speed, checking ..... 8-18 system ..........8-3 replacing and cleaning .......
  • Page 124 Index Smart key system indicator light ....5-4 Smart key system, troubleshooting ..8-35 Yamalube ..........8-15 Spark plugs, checking ......8-11 Special features ........4-1 Specifications ........10-1 Speedometer ..........5-4 Starting off ..........7-3 Starting the engine........7-2 Steering, checking ........8-29 Storage ...........9-3 Storage compartment and fuel tank access ..........3-11 Storage compartments ......5-23 Tachometer..........5-5...
  • Page 126 Original instructions PRINTED IN JAPAN 2019.10-1.2×1 CR (E)

This manual is also suitable for:

Tmax tech maxXp560eXp560d

Table of Contents