Spartherm Insert-600 Installation And Operating Instructions Manual

Spartherm Insert-600 Installation And Operating Instructions Manual

Masonry inserts

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Installation and Operating Instructions
MASONRY INSERTS
The Spartherm wood insert have been tested and certified by CSA based on the
INSERT-600
following standards: UL 127 / ULCS628. EPA : U.S.ENVIRONMENTAL PROTECTION
AGENCY Certified to comply with 2020 emissionstandards using cord
wood.
INSERT-700
Save this manual and keep it in a safe place that it is easy to refer to it.
Spartherm Feuerungstechnik GmbH
Maschweg 38 · D-49324 Melle
Phone +49 (0) 5422 94 41-0
Fax +49 (0) 5422 9441-14
www.spartherm.com

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Summary of Contents for Spartherm Insert-600

  • Page 1 Installation and Operating Instructions MASONRY INSERTS The Spartherm wood insert have been tested and certified by CSA based on the INSERT-600 Spartherm Feuerungstechnik GmbH following standards: UL 127 / ULCS628. EPA : U.S.ENVIRONMENTAL PROTECTION Maschweg 38 · D-49324 Melle AGENCY Certified to comply with 2020 emissionstandards using cord wood.
  • Page 2: Introduction And Unit Description

    INTRODUCTION AND UNIT DESCRIPTION SPARTHERM INSERT-600/700 RANGE. This range of inserts/stoves/zero clearance inserts have been tested by… POLYTEST – Polytests Services Inc. 695 B rue Gaudette, PLEASE READ THIS ENTIRE MANUAL BEFORE YOU INSTALL St-Jean-sur-Richelieu YOUR INSERT-600/700. Québec, Canada, J3B 7S7 PLEASE READ THE MANUAL FOR OPERATING INSTRUCTIONS AND HOW TO BURN THE FIRE THAT YOU HAVE A CLEAN AND EFFICIENT FIRE.
  • Page 3: Safety Information

    SAFETY INFORMATION • This appliance is designed to burn natural wood only. Higher efficien- cies and lower emissions generally result when burning air dried WARNING seasoned hardwoods, as compared to softwoods or to green or freshly cut hardwoods. IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED •...
  • Page 4: Safe Wood-Burning Practices

    Safe Wood-Burning Practices Do not burn: Garbage When using your wood burning appliance, follow these guidelines for safe operation: Lawn clippings or yard waste Keep flammable items, like curtains, furniture, newspapers, and books, away from Materials containing rubber, including tires your appliance.
  • Page 5: Table Of Contents

    · DISTANCE TO COMBUSTIBLE MANTLE · TABLE OF CONTENTS. PAGE · CHIMNEY LINER INSTALLATION · INTRODUCTION AND UNIT DESCRIPTION - · LISTED CHIMNEYS · SAFETY INFORMATION · EXAMPLES OF TYPICAL INSTALLATIONS · SAFE WOOD-BURNING PRACTICES · MASONARY · TABLE OF CONTENTS ·...
  • Page 6 · CARE OF GLASS · CLEANING THE GLASS CERAMIC SHEET · CARE OF PLATED PARTS · REPLACEMENTS · EXPLODED VIEW · TROUBLESHOOTING · GENERAL WARRANTY TERMS AND CONDITIONS · REQUIREMENT OF EFFECTIVENESS FOR THE WARRANTY · WARRANTY EXCLUSIONS · NOTE ·...
  • Page 7 U.S. ENVIRONMENTAL PROTECTION AGENCY Certified to comply with 2020 particulate emission standards using cordwood 600 insert 1.67 g/hr and 700 insert 1.14 g/hr, Method 28R This insert needs periodic inspection and repair for proper operation. It is against federal regulations to operate this insert in a manner inconsistent with operating instructions in this manual. This insert has a manufacturer-set minimum low burn rate that must not be altered.
  • Page 8: Specifications Cassette Insert 600/700

    Specifications Masonry Insert-600 / Insert-700: Spartherm Masonry Inserts Insert-600 Insert-700 Weight of Insert 149 lbs (67,5 kg) 275 lbs (124,5 kg) Insert exterior: Width/depth/height (inches) W 23“ D 16“ 1/8“ H21“ 1/2“ W 26 2/7“ D 17 1/3“ H23 5/8“...
  • Page 9: Installation Overview

    1. INSTALLATION OVERVIEW 2. INTRODUCTION The Spartherm masonry insert have been tested and certified by CSA based on the following standards: UL 127 / ULCS628. EPA : U.S.ENVIRONMENTAL PROTECTION AGENCY Certified to comply with 2020 emission standards using cord wood. Before installing your Spartherm masonry insert,PLEASE NOTE: THE...
  • Page 10 • Children and adults should be alerted to the hazards of high surface • If the appliance is not properly installed, a house fire may result. Do temperature and should stay away to avoid burns or clothing ignition. not expose the appliance to the elements (e.g. rain, etc.) and keep the •...
  • Page 11: Examples Of Identification Plates

    U.S. Enviroment Protection Agency: Certified to comply with 2020 Particulate U.S. Enviroment Protection Agency: Certified to comply with 2020 emission standards using cord wood Particulate emission standards using cord wood Model: Spartherm Cassette 600 Insert Model: Spartherm Cassette 600 Insert Date of Manufacture Date de Fabrication: Month/Year:11/2019 Mois/Année: 11/2019...
  • Page 12 U.S. Enviroment Protection Agency: Certified to comply with 2020 Particulate U.S. Enviroment Protection Agency: Certified to comply with 2020 emission standards using cord wood Particulate emission standards using cord wood Model: Spartherm Cassette 700 Insert Model: Spartherm Cassette 700 Insert Date of Manufacture Date de Fabrication: Month/Year:11/2019 Mois/Année: 11/2019...
  • Page 13: Dimensions 600

    2.2 DIMENSIONS Insert-600 16 1/8” / 410mm 22 2/7” / 566mm 21 1/2” / 544mm 23” / 582mm 6” Example shown: 600...
  • Page 14: Dimensions 700

    Insert-700 17 1/3” / 440mm 26 2/9” / 666mm 23 5/8” / 594mm 26 2/7” / 682mm AVAILABLE FRAME FINISHES 60 MM - 2 3/8“ 80 MM - 3 1/8“ 100 MM - 3 15/16“ Example shown: 700...
  • Page 15: Specification

    2.3 SPECIFICATION Fire chamber volume Minimum Power Maximum power Efficiency* Chimney type Unit weight ideal fuel size Insert-600 0,95 ft 10 613 BTU/h 47 417 BTU/h 70.29 % 6" 17" Insert-700 1,58 ft 13 129 BTU/h 49,000 BTU/h 66.77 % 6"...
  • Page 16: General Information

    We suggest that our woodburning hearth products • Non-toxic smoke will be emitted during the paint curing process, to help dissipate the smoke open a window near the appliance. be installed and serviced by professionals who are • Remove any dust or debris off the top of the appliance before firing the certified in the U.S.
  • Page 17: Combustion Air

    2.6 COMBUSTION AIR When mounting the air system ensure that the air control system provides fresh air from the outside. Masonry Insert-600 and Insert-700 combustion air intake...
  • Page 18: Connection Directly To The Unit

    2.6.1 CONNECTION DIRECTLY TO THE UNIT To connect the separate combustion air directly to the unit you need to have the right separate combustion air connector Ø 5”. Fix the connector directly to the unit. It can be oriented to the left side, right side or to the back. Grills The combustion air ducts will be protected at the outside by a grill.
  • Page 19: Closure Valve

    PLEASE NOTE: COMBUSTION AIR INTAKE REQUIREMENTS. CLOSURE VALVE It is recommended that the 5” Combustion air intake duct is installed in a correct manner. If you decide to connect separate combustion air it is mandatory to install a closure Please find the following information. valve to prevent condensate formation and to prevent the room from becoming cold Outside Air- ducts must…...
  • Page 20: Installation Planning

    Please contact your dealer who offers suitable parts for air inlet ducts THESE PRECAUTIONS WILL REDUCE THE POSSIBILITY OF APPLIANCE SMOKING (pipes and damper). OR AIR FLOW REVERSAL. THE OUTSIDE AIR INLET MUST REMAIN CLEAR OF LEAVES, DEBRIS ICE AND/OR SNOW OR ANY OTHER OBSTACLES. IT MUST BE Make sure that the wire mesh is mounted at the combustion air inlet.
  • Page 21 Clearence requirements to cumbustible surfaces Clearance Requirements A−A D−2 D−1 Combustible mantle to top of glass Canada Sidewall to insert 20“ for 1“ thickness/ 20“ for 1“ thickness/ 28“ for 8“ thickness 28“ for 8“ thickness Side facing 15“ 15“ Hearth extension, width 15“...
  • Page 22: Placement

    Distance to furniture The recommend minimum distance from stove to furniture is 48 inches. Note that some furniture is more easily affected by heat and may need to be moved to greater distance. This is your responsibility. In addition other combustible materials, away from the stove. In general, a distance of 48 inches must be maintained between the stove and moveable com- bustible item such as drying clothes, newspapers, firewood etc.
  • Page 23: Installation

    4.1.1 600 4. INSTALLATION 4.1 HEARTH EXTENSION WARNING INSTALL THE HEARTH EXTENSION ONLY AS ILLUSTRATED! A 20” x 12” (500mm x 300mm) minimum hearth extension made of non combustible material is required. To prevent any burning embers falling between the fireplace and the hearth extension from coming into contact with the floor, insert a metal sheet under the front of the wood insert.
  • Page 24: Distance To Combustible Mantle

    4.2 DISTANCE COMBUSTIBLE MANTLE 4.5 CHIMNEY LINER INSTALLATION This wood insert is designed and approved for installation with the following brands of chimney liner measuring 6” and 7” (152 and 178mm) in diameter. 4.5.1 LISTED CHIMNEYS This appliance must be installed with a listed 6 and 7” chimney liner system approved under the following standards: The chimney liner must conform to the Class 3 requirements 21“...
  • Page 25: Examples Of Typical Installations

    4.5.4 EX AMPLES OF T YPICAL INSTALLATIONS rain cap chimney 10" strom collar less than 10 ft. flashing roof 10 ft. to nearest roofline minimum chimney height pitched roof recommended location recommended location marginal location location NOT recommended wall or parapet location NOT recommended 10 ft.
  • Page 26: Masonary

    This appliance must be installed with a listed 6“(150mm) or 7“ (178mm) chimney system approved. 4.6 MASONRY under the following standards: The chimney liner must conform to the Class 3 requirements of CAN/ ULC-S635, Standard for Lining Systems for Existing Masonry or Factory-Built Chimneys and Vents, or CAN/ULC-S640, Standard for Lining Systems for New Masonry Chimneys and be installed in ac- 4.6.1 T YPICAL EXISTING MASONRY cordance with the manufacturer‘s installation instructions.
  • Page 27 In Canada: Install only flexible or solid chimney liner from the top of the chimney to the insert flue collar. Attach a stainless steel liner connector or elbow to the liner and insert onto the flue collar. Fasten with three screws. Secure the top of the liner to the chimney cap using a liner support and chimney flashing.
  • Page 28: Convection

    4.7 CONVECTION Circulation of convection air Circulation of convection air The convection air enters into the fireplace via the inlet at the bottom of the fireplace. The hot air for convection comes out of the fireplace via the front outlet. The convection air enters into the wood insert via the inlet at the bottom of the wood insert.
  • Page 29: Finishing -Bricks And Baffle Plate

    5. FINISHING 1019710 1019883 [fü l2:] 5.1 BRICKS AND BAFFLES INSTALLATION l 017403 WARNING 1019883 � OPERATION OF THE APPLIANCE WITHOUT THE BAFFLES CAN RESULT IN 1017403 EXCESSIVE TEMPERATURES THAT COULD DAMAGE THE APPLIANCE, CHIM- l 017 459 NEY AND THE SURROUNDING ENCLOSURE. NOTE: DO NOT OPERATE IF BAFFLE AND MANIFOLD SHIELD ARE NOT IN POSITION.
  • Page 30: Door Removal/Installation

    5.2 DOOR REMOVAL / INSTALLATION 1019711 � WARNING l 0 l 7 462 [fil 1017462 � BURNING YOUR APPLIANCE WITH THE DOORS OPEN OR AJAR CREATES A l 017405 FIRE HAZARD THAT MAY RESULT IN A HOUSE AND/OR CHIMNEY FIRE. 1017405 �...
  • Page 32: Operation

    NEVER EVER LEAVE CHILDREN UNATTENDED WHEN THERE IS A FIRE BURN- ING IN THE APPLIANCE. Your Spartherm product is designed with the most advanced technology. The appliance is extremely airtight. It has an exclusive direct outside air supply NEVER USE GASOLINE, GASOLINE-TYPE LANTERN FUEL, KEROSENE, CHAR- (optional kit), a safety feature designed to prevent spillage, and to keep your COAL LIGHTER FLUID, OR SIMILAR LIQUIDS TO START OR ‘FRESHEN UP’...
  • Page 33 Always operate with the door fully closed once the medium sized Spartherm Inserts are equipped with an air control System that is easy and effective to use.The air control system is designed to give you the ability to adjust the “COMBUSTION AIR” in such a way that you have a logs have caught fire.
  • Page 34 Caution: A - Air supply open: Never close the air lever of the air control completely or before the fire has started to burn (when lighting the fire or adding new wood). The control lever is pushed efficiently as it will create smoke and the fire would be inefficient and the energy from the wood is wasted.The door should be closed during operation.
  • Page 35 DOOR ASSEMBLY - SPARE PARTS. ROBAX 4MM CERAMIC GLASS. USE ONLY AS PER MANUFACTURERS STANDARD AND SPARE PARTS.
  • Page 36: Fire Extinguishers/Smoke Detectors

    6.1 FIRE EXTINGUISHERS / SMOKE DETECTORS of the firebox or, if not present, to 50% of the fireboxes backside height and burn at a medium low setting. The whiteness of the bricks and the cleanliness All homes with a solid fuel burning appliance should have at least one fire of the glass are good indicators of your operating efficiency.
  • Page 37: Lighting A Fire

    6.3 LIGHTING A FIRE Firewood should be split, stacked in a manner that air can get to all parts of it and covered in early spring to be ready for burning that fall. Dry firewood has cracks in the end grain. Lighting the fire in your masonry inserts is very easy if you follow the Cut the wood so that it will fit horizontally, front to back, making for easier instructions given below:...
  • Page 38: Flash Fire

    Lighting the fire in your masonry insert is very easy if you follow the 11. When the wood has been completely burnt and only embers are instructions given below: remaining from the initial wood added to the 1. A fire may only be started in the masonry insert when the firebox lining fire, new wood can now be added as required (hardwood is ideal).
  • Page 39: Extended Fire

    Appliance Wood consumed per until a safe frequency for cleaning is established. hour Insert-600 1,8 kg/hr If accumulation is excessive, disconnect the appliance and clean both the chimney and the Insert-700 2,1 kg/hr appliance. You may want to call a professional chimney sweep to clean them. Both have to be cleaned at least once a year or as often as necessary.
  • Page 40: Ash Removal Procedures

    7.1 ASH REMOVAL PROCEDURES 7.2 CREOSOTE FORMATION AND REMOVAL When wood is burned too slow, it produces tar and other organic vapors, WARNING which combine with expelled moisture to form creosote. The creosote vapors condense in the relatively cooler chimney flue of a slow-burning fire.
  • Page 41: Chimney Cleaning

    SOLUTIONS: Certain items and considerations are important in chimney cleaning: • Do not burn treated or processed wood, coal, charcoal, coloured paper • Proper tools should be used, including a brush specifically designed for or cardboard. Do not burn green or freshly cut wood. chimney cleaning.
  • Page 42: Care Of Glass

    All Spartherm inserts are supplied with Robax glass in the door. Robax is a ceramic glass. Do not use substitute glass and order replacement glass from Spartherm If it is necessary to clean the glass, buff lightly with a clean dry cloth and through your dealer.
  • Page 43: Care Of Plated Parts

    7.8 CARE OF PLATED PARTS NOTE: The protective wrap on plated parts is best removed when the assembly is at room temperature but this can be improved if the assembly If the appliance is equipped with plated parts, you must clean fingerprints or is warmed, using a hair dryer or similar heat source.
  • Page 44: Exploded View

    Combustion air sockets, oulet below ASDF ASDF ASDF ASDF SPARTHERM ACCESSORIES Masonry Insert Description Part Spartherm Insert-600 1065253 Spartherm Insert-700 1065254 Optional Combustion Air Required Accessories 600 Required Accessories 700 Appliance Connector Frame 2 3/8“ 1017411 Frame 2 3/8“ 1017412 600 Frame 3 1/8“...
  • Page 45: Troubleshooting

    Wood burns too fast. • Air control may need to be adjusted down. Spartherm Feuerungstechnik GmbH gives a 24-month warranty on elevat- • Check door gasket for adequate seal. ing mechanisms, operating devices such as handles, adjustment levers, •...
  • Page 46: Requirement Of Effectiveness For The Warranty

    • installation that does not comply with industry practice on installation warranty claim. instructions 10.5 NOTE If such proof is not produced Spartherm Feuerungstechnik GmbH shall not be obliged to honour the warranty. Your specialist dealer/contractor will gladly advise and assist you in mat- 10.4 WARRANT Y EXCLUSIONS ters not covered by our warranty terms and conditions and undertakings.
  • Page 47: For Your Information

    10.6 FOR YOUR INFORMATION...
  • Page 48 10.6 FOR YOUR INFORMATION...
  • Page 49: Service History

    11. SERVICE HISTORY Appliance Service History This heater must be serviced annually depending on usage. Date Dealer Name Service Technician Name Service Performed Special Concerns...
  • Page 50 10.6 FOR YOUR INFORMATION...
  • Page 52 SPARTHERM THE GLOBAL BRAND FOR YOUR LIVING ROOM Your specialist dealer Spartherm Feuerungstechnik GmbH · Maschweg 38 · D-49324 Melle Phone +49 (0) 5422 94 41-0 · Fax +49 (0) 5422 9441-14 · www.spartherm.com...

This manual is also suitable for:

Insert-700

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