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Related Manuals for DOLD SAFEMASTER PRO UG 6951
Summary of Contents for DOLD SAFEMASTER PRO UG 6951
- Page 1 User Manual Fieldbus Modules SAFEMASTER PRO The configurable safety system – versatile and etendable Our experience . Your satefy.
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Page 2: Table Of Contents
Configurable safety system SAFEMASTER PRO - Fieldbus module CONTENT Introduction ....................................3 Important safety instructions ..............................3 Abbreviations and symbols ..............................4 Applicable standards ................................4 General Description ................................5 Fieldbus modules ..................................5 Description ....................................6 PROCESS IMAGE.................................6 Installation .....................................7 Electrical Connetions ................................7 Connection Terminals ................................7 Notes on the connection cables ............................7 Enclosure ....................................8 Mechanical dimensions .................................8... -
Page 3: Introduction
Configurable safety system SAFEMASTER PRO - Fieldbus module INTRODUCTION This handbook describes how to use the SAFEMASTER PRO programmable safety integrated controller and its expansion units; UG 6951 Fieldbus module (CANopen) UG 6952 Fieldbus module (PROFIBUS DP-V1) UG 6954 Fieldbus module (PROFINET I/O – 2 Port) UG 6955 Fieldbus module (Ethernet IP) UG 6956... -
Page 4: Abbreviations And Symbols
Configurable safety system SAFEMASTER PRO - Fieldbus module ABBREVIATIONS AND SYMBOLS LL0, LL1 = Logic level 0, logic level 1 OSSD Output Signal Switching Device: Solid state safety output MTTF Mean Time to dangerous Failure Performance Level Probability of a dangerous Failure per Hour Safety Integrity Level SILCL Safety Integrity Level Claim Limit... -
Page 5: General Description
Configurable safety system SAFEMASTER PRO - Fieldbus module GENERAL DESCRIPTION SAFEMASTER PRO is a configurable safety system. It consists of a control unit UG 6911.10, which can be configured using the SAFEMASTER PRO DESIGNER graphic interface, and a number of expansion modules connected to the control unit UG 6911.10 via the proprietary IN-RAIL-BUS. -
Page 6: Description
Configurable safety system SAFEMASTER PRO - Fieldbus module DESCRIPTION - The UG695_ communication module gives access to various information related to the SAFEMASTER PRO System and allows to send commands from the PLC.. - Each device connected to the SAFEMASTER PRO inputs is characterized by an ON/OFF status and a possible diagnostic. -
Page 7: Installation
Configurable safety system SAFEMASTER PRO - Fieldbus module INSTALLATION ELECTRICAL CONNETIONS Each module is provided with four connectors: - 5 way IN-RAIL-BUS connector to the system SAFEMASTER PRO - Micro USB connector to the PC (for SW programming) - BUS connector to the fieldbus - Terminal block for power supply CONNECTION TERMINALS The SAFEMASTER PRO system units are provided with removable... -
Page 8: Enclosure
Configurable safety system SAFEMASTER PRO - Fieldbus module ENCLOSURE Electronic housing max 24 pole, Description: with locking latch mounting Enclosure material: Polyamide Enclosure protection class: IP 40 Terminal blocks protection class: IP 20 Fastening: Quick coupling to rail according to EN 60715 Dimensions mm (H x W x D): 109 x 22.5 x 120.3 Mechanical dimensions... -
Page 9: Diagnostics
Configurable safety system SAFEMASTER PRO - Fieldbus module DIAGNOSTICS Each input and each safety output is associated with a relative diagnostic code. When the I/O is connected correctly, the diagnostic code is OK and is not exported to the fieldbus; if there is a problem on the I/O, the system exports 2 bytes to the fieldbus with: - The index of the I/O in question - The relative diagnostic code... -
Page 10: Byte: Diagnostics
Configurable safety system SAFEMASTER PRO - Fieldbus module 2. BYTE: DIAGNOSTICS The „Diagnostic code“ field indicates the diagnostics fort he I/O. Possible values for this field are shown in the tables below: Inputs Input diagnostic 128 (0x80) Input diagnostics OK Not moved from zero Both switches have to go to rest condition Concurrent failed... -
Page 11: Safety Outputs Ossd
Configurable safety system SAFEMASTER PRO - Fieldbus module Safety outputs OSSD OSSD diagnostic OSSD diagnostics OK Enable missing Waiting for restart OSSD Feedback K1/K2 missing Waiting for other micro Redundancy check failed on OSSD OSSD power supply missing Exceeded maximum time restart Applicable to modules UG6914.04/000 and UG 6914.04/008 Feedback K1/K2 external not concruous CAT2 configured in CAT2... -
Page 12: Visualisations
Configurable safety system SAFEMASTER PRO - Fieldbus module 0265998 / 16.05.19 de / 101A... -
Page 13: Fieldbus Module Ug 6951 (Canopen)
Configurable safety system SAFEMASTER PRO - Fieldbus module 0265998 / 16.05.19 de / 101A... -
Page 14: Fieldbus Module Ug 6952 (Profibus Dp V1)
Configurable safety system SAFEMASTER PRO - Fieldbus module 0265998 / 16.05.19 de / 101A... -
Page 15: Fieldbus Module Ug 6954 (Profinet)
Configurable safety system SAFEMASTER PRO - Fieldbus module 0265998 / 16.05.19 de / 101A... -
Page 16: Fieldbus Module Ug 6955 (Ethernet Ip)
Configurable safety system SAFEMASTER PRO - Fieldbus module 0265998 / 16.05.19 de / 101A... -
Page 17: Fieldbus Module Ug 6956 (Ethercat)
Configurable safety system SAFEMASTER PRO - Fieldbus module 0265998 / 16.05.19 de / 101A... -
Page 18: Fieldbus Module Ug 6957 (Usb)
Configurable safety system SAFEMASTER PRO - Fieldbus module 0265998 / 16.05.19 de / 101A... -
Page 19: Fieldbus Module Ug 6958 (Modbus Tcp/Ip)
Configurable safety system SAFEMASTER PRO - Fieldbus module 0265998 / 16.05.19 de / 101A... -
Page 20: Fieldbus Module Ug 6959 (Modbus Rtu)
Configurable safety system SAFEMASTER PRO - Fieldbus module 0265998 / 16.05.19 de / 101A... -
Page 21: Examples Of Diagnostics
Configurable safety system SAFEMASTER PRO - Fieldbus module EXAMPLES OF DIAGNOSTICS Example 1 Example 2 Index I/O 1 Index I/O 2 In the example 1 shown in Figure 3, Input 1 (connected In this example, the I/O index corresponds to the to module UG 6911.10) is tested with the UG 6911.10- logical block and not to the physical terminal on module T1 test signal. -
Page 22: Software Bus Configurator
Configurable safety system SAFEMASTER PRO - Fieldbus module SOFTWARE BUS CONFIGURATOR The fieldbus module is configured via the micro USB interface on the front panel and using the "BUS CONFIGURATOR" software on the SAFEMASTER PRO Designer CD-ROM. This software allows configuring all fieldbus modules. It allows also the bi-directional communication of the SAFEMASTER PRO system with a PC (using fieldbus module UG6957 for USB) or the display of the data, that is transferred on the IN-RAIL-Bus of the SAFEMASTER PRO System (via the USB Port of the fieldbus modules). -
Page 23: Graphical User Interface
Configurable safety system SAFEMASTER PRO - Fieldbus module GRAPHICAL USER INTERFACE Operator can query module configuration at any time while the module is in use. To configure the modules proceed as follows. The configuration window is displayed: 5. Press the "CONNECT" button. The program recognizes that a UG695x bus module is connected;... -
Page 24: Backward Compatibility (Version For Ug 6911.10 Fw Version < 5.0)
Configurable safety system SAFEMASTER PRO - Fieldbus module BACKWARD COMPATIBILITY (VERSION FOR UG 6911.10 FW VERSION < 5.0) Process Image in backward compatibility (version for UG 6911.10 FW Version < 5.0) The backward compatibility mode allows the Bus module to use the "old" process image mapping, i.e.: it will adapt to the hardware installed on the system. -
Page 25: Graphical User Interface, Backward Compatibility (Version For Ug 6911.10 Fw Version < 5.0)
Configurable safety system SAFEMASTER PRO - Fieldbus module Graphical User Interface, backward compatibility (version for UG 6911.10 FW Version < 5.0) The backward compatibility mode allows the operator to use the software SAFEMASTER PRO by having an UG 6911.10 master module with firmware version lower than 5.0 The user can choose which subsection must be exported in the fieldbus. -
Page 26: Process Image Configuration In Backward Compatibility
Configurable safety system SAFEMASTER PRO - Fieldbus module Process image configuration in backward compatibility The input process image and the output process image can be configured using the Bus Configurator User Interface software. With this software the user can choose which subsection must be exported in the fieldbus, changing the size of each process image and then the size used in the PLC physical memory. -
Page 27: Examples Of Safemaster Pro Designer Configuration As Presented By The Bus Configurator
Configurable safety system SAFEMASTER PRO - Fieldbus module Examples of SAFEMASTER PRO Designer configuration as presented by the bus configurator 0265998 / 16.05.19 de / 101A... -
Page 28: Examples Of Safemaster Pro Designer Configuration As Presented By The Bus Configurator
Configurable safety system SAFEMASTER PRO - Fieldbus module Examples of SAFEMASTER PRO Designer configuration as presented by the bus configurator • I nput 1 E-STOP is connected to screws 6 and 7 on UG 6911.10 / UG 6911.12/080. Its status (zero or one) is shown on bit 5 of byte 0 reserved for inputs. -
Page 29: Technical Data
Configurable safety system SAFEMASTER PRO - Fieldbus module TECHNICAL DATA 24 V DC ± 20 % / Remote Class III Source Nominal voltage: or limited voltage limited current Nominal consumption: Max. 3 W Connection to SAFEMASTER PRO: Via 5-pole IN-RAIL-BUS USB 2.0 (Hi Speed) –... -
Page 30: Appendix
Configurable safety system SAFEMASTER PRO - Fieldbus module APPENDIX Process data mapping for UG 695_ Fieldbus expansion modules V1.1 General Notes 1. The process data size is fixed, this means that the size and mapping of the process data image of the bus communication devices does not change depending on how many input or output modules are connected to the configurable safety controller. - Page 31 Configurable safety system SAFEMASTER PRO - Fieldbus module EtherCAT (UG 6956) PDO Overview PDO Designation Name Length Mapping Object RxPDO 1 RxPDO 1 4 Byte 1600h TxPDO 1 TxPDO 1 94 Byte 1A00h Process data mapping (PDO) RxPDO Mapped object Name Index Subindex...
- Page 32 Configurable safety system SAFEMASTER PRO - Fieldbus module TxPDO Mapped object Name Index Subindex Index Subindex 1A00h 2001h System Status 1A00h 2001h Reserved 1A00h 2201h Input status byte 0 1A00h 2201h Input status byte 1 1A00h 2201h Input status byte 2 1A00h 2201h Input status byte 3...
- Page 33 Configurable safety system SAFEMASTER PRO - Fieldbus module Vendor specific Objects Object Index 2001h – System status Object Type: Array Subindex Type Name UNSIGNED8 Number of Entries UNSIGNED8 System status UNSIGNED8 Reserved Object Index 2003h – Errors data CPU 0 Object Type: Array Subindex Type...
- Page 34 Configurable safety system SAFEMASTER PRO - Fieldbus module Object Index 2005h – Input diagnostics Object Type: Array Subindex Type Name UNSIGNED8 Number of Entries UNSIGNED8 Diagnostic index 0 UNSIGNED8 Diagnostic code 0 UNSIGNED8 Diagnostic index 1 UNSIGNED8 Diagnostic code 1 UNSIGNED8 Diagnostic index 2 UNSIGNED8...
- Page 35 Configurable safety system SAFEMASTER PRO - Fieldbus module Object Index 2006h – OSSD diagnostics Object Type: Array Subindex Type Name UNSIGNED8 Number of Entries UNSIGNED8 Diagnostic index 0 UNSIGNED8 Diagnostic code 0 UNSIGNED8 Diagnostic index 1 UNSIGNED8 Diagnostic code 1 UNSIGNED8 Diagnostic index 2 UNSIGNED8...
- Page 36 Configurable safety system SAFEMASTER PRO - Fieldbus module Object Index 2007h – Project CRC Object Type: Array Subindex Type Name UNSIGNED8 Number of Entries UNSIGNED8 Project CRC High byte UNSIGNED8 Project CRC Low byte Object Index 2101h – Fieldbus inputs Object Type: Array Subindex Type...
- Page 37 Configurable safety system SAFEMASTER PRO - Fieldbus module Object Index 2202h – OSSD status Object Type: Array Subindex Type Name UNSIGNED8 Number of Entries UNSIGNED8 OSSD status byte 0 UNSIGNED8 OSSD status byte 1 UNSIGNED8 OSSD status byte 2 UNSIGNED8 OSSD status byte 3 Object Index 2203h –...
- Page 38 Configurable safety system SAFEMASTER PRO - Fieldbus module CANopen (UG 6951) PDO Overview Name Length Parameter Mapping Remarks RxPDO 1 Fieldbus inputs 4 Bytes 1400h 1600h Part oft he standard communication set RxPDO 2 Dummy 1 Byte 1401h 1601h Part oft he standard communication set; not used;...
- Page 39 Configurable safety system SAFEMASTER PRO - Fieldbus module TxPDO Mapped object Name Index Subindex Index Subindex 1A00h 2001h System Status 1A00h 0005h Dummy entry 1A00h 0005h Dummy entry 1A00h 0005h Dummy entry 1A00h 2181h Fieldbus input byte 0 feedback 1A00h 2181h Fieldbus input byte 1 feedback 1A00h...
- Page 40 Configurable safety system SAFEMASTER PRO - Fieldbus module Vendor specific Objects Object Index 2001h – System status Object Type: Array Subindex Type Name UNSIGNED8 Number of Entries UNSIGNED8 System status UNSIGNED8 Reserved UNSIGNED8 Reserved UNSIGNED8 Reserved UNSIGNED8 Reserved UNSIGNED8 Reserved UNSIGNED8 Reserved UNSIGNED8...
- Page 41 Configurable safety system SAFEMASTER PRO - Fieldbus module Object Index 2005h – Input diagnostics Object Type: Array Subindex Type Name UNSIGNED8 Number of Entries UNSIGNED8 Diagnostic index 0 UNSIGNED8 Diagnostic code 0 UNSIGNED8 Diagnostic index 1 UNSIGNED8 Diagnostic code 1 UNSIGNED8 Diagnostic index 2 UNSIGNED8...
- Page 42 Configurable safety system SAFEMASTER PRO - Fieldbus module Object Index 2006h – OSSD diagnostics Object Type: Array Subindex Type Name UNSIGNED8 Number of Entries UNSIGNED8 Diagnostic index 0 UNSIGNED8 Diagnostic code 0 UNSIGNED8 Diagnostic index 1 UNSIGNED8 Diagnostic code 1 UNSIGNED8 Diagnostic index 2 UNSIGNED8...
- Page 43 Configurable safety system SAFEMASTER PRO - Fieldbus module Object Index 2007h – Project CRC Object Type: Array Subindex Type Name UNSIGNED8 Number of Entries UNSIGNED8 Project CRC High byte UNSIGNED8 Project CRC Low byte UNSIGNED8 Reserved UNSIGNED8 Reserved UNSIGNED8 Reserved UNSIGNED8 Reserved UNSIGNED8...
- Page 44 Configurable safety system SAFEMASTER PRO - Fieldbus module Object Index 2201h – Input status Object Type: Array Subindex Type Name UNSIGNED8 Number of Entries UNSIGNED8 Input status byte 0 UNSIGNED8 Input status byte 1 UNSIGNED8 Input status byte 2 UNSIGNED8 Input status byte 3 UNSIGNED8 Input status byte 4...
- Page 45 Configurable safety system SAFEMASTER PRO - Fieldbus module EtherNet/IP (UG 6955) Process data mapping (Class 1 Connection) Assembly instance 96h (Connection point O→T Consuming Instance) Byte offset Size Name USINT Fieldbus input byte 0 USINT Fieldbus input byte 1 USINT Fieldbus input byte 2 USINT Fieldbus input byte 3...
- Page 46 Configurable safety system SAFEMASTER PRO - Fieldbus module Explicit messaging To access Errors data, Input diagnostics, OSSD diagnostic and Project CRC the service 0x0E (Get attribute single) shall be used. Name Class Instance Attribute Length(byte) Access type Fieldbus inputs 101h Set/Get System I/O Analog data...
- Page 47 Configurable safety system SAFEMASTER PRO - Fieldbus module Modbus TCP/IP (UG 6958) Modbus Serial (UG 6959) Register Mapping Holding Registers (4x) Register(s) Size Name 000h Low byte UINT8 Fieldbus input byte 0 000h High byte UINT8 Fieldbus input byte 1 001h Low byte UINT8 Fieldbus input byte 2...
- Page 48 Configurable safety system SAFEMASTER PRO - Fieldbus module Holding Registers (4x) Register(s) Size Name 230h Low byte UINT8 Error CPU 0 – Module 230h High byte UINT8 Error CPU 0 – Error Code 231h - 232h UINT32 Error CPU 0 – Error address 233h High byte UINT8 Error CPU 0 –...
- Page 49 Configurable safety system SAFEMASTER PRO - Fieldbus module Register(s) Size Name 260h Low byte UINT8 Output diagnostic index 1 260h High byte UINT8 Output diagnostic code 1 261h Low byte UINT8 Output diagnostic index 2 261h High byte UINT8 Output diagnostic code 2 262h Low byte UINT8 Output diagnostic index 3...
- Page 50 Configurable safety system SAFEMASTER PRO - Fieldbus module PROFINET (UG 6954) Process data mapping Module Fieldbus input Byte offset Data direction Size Name UINT8 Fieldbus input byte 0 UINT8 Fieldbus input byte 1 UINT8 Fieldbus input byte 2 UINT8 Fieldbus input byte 3 Module System I/O Byte offset Data direction...
- Page 51 Configurable safety system SAFEMASTER PRO - Fieldbus module PROFIBUS DP (UG 6952) Process data mapping Module Fieldbus input Byte offset Data direction Size Name UINT8 Fieldbus input byte 0 UINT8 Fieldbus input byte 1 UINT8 Fieldbus input byte 2 UINT8 Fieldbus input byte 3 Module System I/O Byte offset...
- Page 52 UG6912.04 UG6915/016 UG6913.12 UG6912.04/100 UG6917/002 UG6917/x02 UG6916.12/080 For the Error code field please refer to the SAFEMASTER PRO manual. The optional Extended codes are only meaningful to DOLD Input diagnostics format Name Size Diagnostic index UINT8 Diagnostic code UINT8 A maximum of 16 Input diagnostics are transfered, if more diagnostics are present on the system only the first 16 are available on the fieldbus.
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Page 53: Accessories And Spare Parts
BU 6922 Mounting set IN-RAIL-Bus 250 mm for DIN 15 mm Rail 0064245 PN 6919 Software SAFEMASTER PRO DESIGNER 0064246 Please, visit the website www.dold.com for the list of the authorized representative of each Country 0265998 / 16.05.19 de / 101A... -
Page 54: Liability
Precise, complete compliance with all standards, instructions and warnings in this handbook is essential for the correct operation of the device. E. DOLD & Söhne KG therefore declines any responsibility for all and anything resulting from failure to comply with all or some of the aforesaid instructions. -
Page 55: Declaration Of Conformity
Configurable safety system SAFEMASTER PRO - Fieldbus module DECLARATION OF CONFORMITY 0265998 / 16.05.19 de / 101A... -
Page 56: Declaration Of Conformity
Configurable safety system SAFEMASTER PRO - Fieldbus module DECLARATION OF CONFORMITY 0265998 / 16.05.19 de / 101A... -
Page 57: Notes
Configurable safety system SAFEMASTER PRO - Fieldbus module NOTES www.dold.com 0265998 / 16.05.19 de / 101A... -
Page 58: Notes
Configurable safety system SAFEMASTER PRO - Fieldbus module NOTES www.dold.com 0265998 / 16.05.19 de / 101A... -
Page 59: Notes
Configurable safety system SAFEMASTER PRO - Fieldbus module NOTES www.dold.com 0265998 / 16.05.19 de / 101A... - Page 60 E. DOLD & SÖHNE KG Postfach 1251 • D-78114 Furtwangen Phone +49 7723 6540 • Fax +49 7723 654356 dold-relays@dold.com • www.dold.com...
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