Royal Enfield Continental GT Owner's Manual
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Royal Enfield Continental GT Owner's Manual

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  • Page 1 EURO IV...
  • Page 2 Foreword Royal Enfield Continental GT. The most fun you’ll ever have on a motorcycle. It’s a machine with a story, a nod to motorcycling’s finest hour, the best expression yet of a cultural phenomenon that has simply refused to fade away - the cafe racer.
  • Page 3 © Copyright 2016 Royal Enfield (A unit of Eicher Motors Ltd.). All Rights Reserved. No part of this manual shall be copied, distributed or otherw ise dealt w ithout the express permission in w riting of Royal Enfield.
  • Page 4 Safety Definitions The information given under the titles: Warning, Caution and Note are for your safety and for the care and safety to your motorcycle and others. Please read these carefully and if disregarded it may result in injury to yourself or others and damages to the motorcycle Statement in this manual preceded by the following words are with special significance.
  • Page 5 Contents PERSONAL & MOTORCYCLE INFORMATION ..GEAR SHIFTING ..........SAFE RIDING TIPS/GUIDELINES ......PARKING ............RULES OF THE ROAD ........10 PERIODICAL MAINTENANCE ......TECHNICAL SPECIFICATIONS ......TOOLS KIT ............RECOMMENDED OILS ........MINOR MAINTENANCE TIPS ......MOTORCYCLE IDENTIFICATION LONG TRIP PRECAUTIONS .......
  • Page 6 Personal & Motorcycle Information Name Door No./ Street Locality City Country Res : Off : Contact Mobile : Email : Licence No. Valid till : Model Color : Engine No. VIN. No. Tyre make Front : Rear : Tyre Nos. Front : Rear : Battery make...
  • Page 7 Warning the performance of your motorcycle and render the motorcycle void of warranty. See your Royal Royal Enfield cautions you against the use of certain Enfield Authorized Dealer for details. nonstandard parts such as aftermarket and custom made extended front forks or suspensions, which may W henever refuelling your motorcycle, please adversely affect performance and handling.
  • Page 8 Safe Riding Tips / Guidelines A new motorcycle must be operated according to Pay strict attention to road surfaces and wind the special running-in-procedure. See running- conditions. Any two wheeled motorcycle may be in-procedure mentioned in Page No. 31. subject to the following upsetting forces: Operate motorcycle only at moderate speeds and W ind blasts from passing trucks.
  • Page 9 Safe Riding Tips / Guidelines W ear an approved helmet, clothing, and foot gear Warning suited for riding a motorcycle. Bright OR light colours are best for greater visibility in traffic, For your personal welfare, all the listed service and especially at night.
  • Page 10 Warning Warning Consult your Royal Enfield Authorized Dealer DO NOT pull a trailer behind a motorcycle. Towing regarding any questions or problems that occur in a trailer may cause reduced braking efficiency, tyre the operation of your motorcycle. Failure to do so overloading and unstable handling.
  • Page 11 Rules of the Road Be sure your number plate is installed in the Keep to the correct side of the road center line position specified by law and it is clearly visible when meeting oncoming motorcycle. at all times. Actuate your turn signals and exercise caution Ride at a safe speed that is consistent with the when passing other motorcycles going in the type of road surface you are on.
  • Page 12 Rules of the Road W hen intending to turn, signal at least 100 feet (30.5 meters) before reaching the turning. Be close to the center line (unless local rules require otherwise), slow down and then turn carefully. Never jump a traffic light. W hen a change is imminent from GO to STOP ( or...
  • Page 13 Technical Specification ENGINE IGNITION SYSTEM Ignition system .... Electronic Ignition Engine ......4 Stroke, air cooled, single Spark plug Electrode gap 0.8 - 0.9 mm ......cylinder, OHV, SI Engine Spark plug ....WQR8DC (Bosch) Capacity ..... 535 cc TRANSMISSION Clutch ......
  • Page 14 Technical Specification Hydraulic Brakes CHASSIS Front: ....300 mm dia floating disc, Frame ......Tubular steel double cradle ......twin piston floating caliper Tyre size Rear: ....240 mm dia disc, single ......piston floating caliper Front: ....100/90-18 M/C 56H Brake oil grade ....
  • Page 15 98 Kg Modifications on the motorcycle which are not approved Max technical permissible mass ... 365 Kg by Royal Enfield may not only disqualify for warranty, but also affects performance of the motorcycle. PERFORMANCE NOTE : Max Speed..........137 Kmph 1.
  • Page 16 Recommended Oils GRADE CAPACITY 1. Engine Oil 15W50 API SL 1. Dry Initial Fill : 2.75 Litres JASO MA ESTER 2. Periodical Maintenance fill : 2.4 Litres Semi synthetic oil (Including filter replacement) 2. Front Fork Gabriel Front Fork Oil 2W 35 430 ml/ leg Front: 50 ml 3.
  • Page 17 Motorcycle Identification Number - Details The VIN is a 17 digit number punched on right side of the frame tube and in the information plate rivetted to the frame down tube. Sample VIN : X X X X X X Manufacturer’s code Type of Frame Type of Engine...
  • Page 18 Motorcycle Identification Number - Details CHASSIS NUMBER VIN INFORMATION PLATE Punched on the steering head tube right side Rivetted on the right side frame tube. Caution : It is illegal of tamper with the VIN / information plate as it is the only means of identification of the motorcycle.
  • Page 19 Engine Number - Details The engine number is punched on the left hand side top of the left Crankcase. It is the means of identification of the Engine and its production details. Please do not tamper with the number as it is prohibited by law. X X X X X X X Engine Family Engine Capacity...
  • Page 20 Key Parts Location TOP VIEW Manual Bistarter / Choke 11. Engine Kill switch Horn Button Speedometer 12. Electric Start Switch Turn Signal Switch Ignition Switch 13. Fuel Tank Cap Clutch Lever Malfunction Indicator Lamp Day Flash Switch 10. RPM (Tacho) Meter Head Lamp Dip Switch...
  • Page 21 Key Parts Location RIGHT SIDE VIEW Right Trafficator Rear Right Trafficator Front Horn Starter Motor Kick Start Lever Brake Pedal Right Side Panel...
  • Page 22 Key Parts Location LEFT SIDE VIEW 1. Left Trafficator Front 2. Left Side Panel / Battery Cover 3. Left Trafficator Rear 4. Side Stand 5. Center stand 6. Gear Change Pedal 7. Spark plug...
  • Page 23 Operation of Controls IGNITION SWITCH Turn the ignition key in anticlockwise direction Insert ignition key and turn clockwise direction to “ON”. Once you turn on the ignition key all to “OFF”. Once you turn off, all the electrical the indicating lights in instrument cluster starts s ys tems g oes off .
  • Page 24 Operation of Controls STEERING LOCK STEERING UNLOCK Turn the handle bar to extreme left or right position. Push the key in steering lock Position, and turn clockwise direction to unlock the steering. Push the key inside in “OFF” position, press and further turn to anticlockwise direction to The key can be removed from the lock in this lock the steering system.
  • Page 25 Operation of Controls FUEL TANK CAP UTILITY BOX To Open: Utility box is provided at the bottom area of Turn cap anti clockwise battery carrier. To Close: It is c ov er ed wit h side panel left Locate c ap and t ur n clockwise till click Sound is heard SIDE PANEL LEFT / BATTERY COVER...
  • Page 26 Operation of Controls ALPHA-NUMERIC DISPLAY UNIT TRIP METER MODE This unit in the speedometer consists A light push for less than one sec ond on th e “PUSH” button 1. Odometer switch will change the display from odometer 2. Trip A to Trip meter (TRIP A) 3.
  • Page 27 If the last bar of the fuel meter is blinking continuously In running condition if the battery voltage is below after fueling, visit a Royal Enfield Authorized Dealer 12 Volts for more than 3 seconds continuously, the and check the same.
  • Page 28 Operation of Controls HEAD LAMP DAY FLASH DIP SWITCH LOW BEAM PRESS FOR HEAD LIGHT FLASH HIGH BEAM ENGINE START SWITCH ENGINE STOP SWITCH ENGINE ON ENGINE OFF PRESS...
  • Page 29 Operation of Controls TURN SIGNAL SWITCH LEFT RIGHT OFF (PUSH TO OFF) HORN MANUAL BI STARTER (CHOKE) Apply choke in cold start condition while starting the PRESS motorcycle...
  • Page 30 Safe & Happy Riding Hold the handle bar grips, close to its inner end RIDING DRESS Look extensively ahead, including rear view Please wear proper riding apparel. mirrors, without turning the head. A pair of riding boots or shoes. Soft leather gloves. BRAKING Goggles or spectacles to safe guard eyes.
  • Page 31 Pre Operational Checks A careful check of the following must be carried out W heel spoke for proper tightness, no breakage, everytime before riding and especially after long 10. Headlamp, tail lamp, brake lamp and directional periods of s torage t o determ ine if addit ional lamps for proper operation.
  • Page 32 Running In Proper running-In is very important f or obtaining opening . Vary t he s peed of the motorcyc le maximum life and performance of a new motorcycle. regularly but avoid using the motorcycle above throttle opening position. The following guidelines explain proper running-in proc edures.
  • Page 33 It is recommended to take the not only result in the motorcycle running out of fuel. BUT motorcycle to a nearest Royal Enfield Authorized service will also cause serious damage to the fuel pump. Please station for a detailed inspection and correction.
  • Page 34 In the event of sudden and hard application of the authorised Royal Enfield Distributor. Failure to do so brakes by the rider, the sensors in the braking system can result in a serious injuries and loss of life.
  • Page 35 Warning Indications & Safety Systems Failure to adhere to the above can cause an accident CAUTION : (ABS) resulting in serious injuries and loss of life. ABS is a safety feature to help prevent locking of wheels during sudden application of brakes. It is by no means a substitute for good riding practices and anticipatory braking.
  • Page 36  In the event of the ABS indicator remaining continuously ON please take the motorcycle to a nearest authorized Royal Enfield service station to inspect the brakes system.control of the vehicle. Ensure the motorcycle is made upright and is on ...
  • Page 37 Starting Turn ignit ion Warning switch ‘ON’ Before starting engine, always shift gears into neutral. CAUTION : Do not force the gear lever while attempting to shift to neu tral . Move t he m otor c yc l e bac k & f or th and simultaneously press gear lever to come to neutral.
  • Page 38 Starting Ensure Engine CAUTION :  stop switch is Never accelerate the engine immediately after a cold in “RUN” start. The engine should be allowed to run slowly for position 15-30 seconds. This will allow the engine to warm up and let oil reach all surf aces needing lubrication.
  • Page 39 Starting CAUTION : W arm up engine for 2 minutes - till idling is consistent. Please ensure the motorcycle is not used with the low fuel indicator bar blinking continuously. It may not only result in the motorcycle running out of fuel. But Prior to starting, check to see the fuel level from will also cause serious damage to the fuel pump.
  • Page 40 Gear Shifting Warm up engine Press the gear for 2 minutes - pedal upwards t ill id ling with t oe consistent/stable eng ag e gear. G EA R SH IFT PATT ERN Follow the same procedure for 3rd, 4th and 5th gears.
  • Page 41 Parking PARKING MOTORCYCLE ON CENTER STAND PARKING MOTORCYCLE ON SIDE STAND Select a firm, flat surface Select a firm, flat surface Hold handle bar straight Lower Side Stand and gently tilt motorcycle to the Lower center stand, and ensure that both the left till it rests firmly on the side stand.
  • Page 42 The frequency of the maintenance must be shortened depending upon the severity of the driving condition OR if the motorcycle is used in a very dusty environment, severe climatic cold and hot conditions, bad roads, stagnant water etc., Contact a nearest Royal Enfield Authorized Dealer for expert advice and to carry out the periodical maintenance. Warning For your personal welfare, all the listed service and maintenance recommendations should be performed.
  • Page 43 Periodical Maintenance DESCRIPTION SCHEDULE Kms (x 1000) Miles (x 1000) 3.75 9.5 11.25 13 17 18.75 Engine Oil Check level every 500 Kms or earlier as required Engine oil filter Engine sump filter Magnetic drain plug under gear box on crankcase right Spark plug C&A C&A C&A C&A C&A C&A C&A C&A C&A R...
  • Page 44 Periodical Maintenance DESCRIPTION SCHEDULE Kms (x 1000) Miles (x 1000) 2 3.75 6 7.5 9.5 11.25 13 17 18.75 13 Inlet / Exhaust valve seating 14 Cylinder head 15 Exhaust pipe 16 Clutch free play Adjust every 1000 Kms (600 Miles) or earlier as required 17 Rear brake pedal pivot 18 Battery terminals (apply petroleum jelly) 19 Battery Electrolyte level...
  • Page 45 C : Clean D : De-carbonise I : Inspect L : Lubricate R : Replace NOTE : For maintenance after 30,000 Kms, (18,750 miles) please repeat the same frequency levels specified above, in consultation with a Royal Enfield Authorized Dealer.
  • Page 46 Tools Kit S.No. Description Qty. Tool Wallet Tommy bar Tubular spanner (21 x 24mm) Screw driver Double end spanners : (10 x 13 mm) (8 x 10 mm) (14 x 15 mm) (1/4 “ X 5/16”) Allen Keys : (5 mm) (3 mm) (6 mm) Tyre Lever 2 Nos...
  • Page 47 However, in case, if it is felt that the adjustments are best done by an expert, we recommend that the motorcycle be taken to a nearest Royal Enfield Authorized Service Center. CONTROL CABLES, HANDLE BAR LEVER, PIVOTS, CENTER / SIDE STAND PIVOTS...
  • Page 48 Minor Maintenance Tips ENGINE - OIL CHANGE Secondary Primary Drain Plug Primary Drain Filter Cap Plug (Refer Periodical Maintenance Chart for frequency) Remove the s econdary drain plug with its washer and allow the oil to drain. Place the motorcycle on its center stand on a firm flat surface.
  • Page 49 Minor Maintenance Tips Fill recommended SPARK PLUG oil to engine till t he oil level is upto “MAX” level mark in the oil window in Crank- case Cover right. NOTE : Cleaning and adj us ting gap (Refer Periodical Maintenance Chart for frequency) Replace oil filter paper element whenever oil is Remove HT Lead and the spark plug from the being replaced.
  • Page 50 Minor Maintenance Tips BRAKE FLUID INSPECTION OF TYRES AND WHEELS Inspect the tyre periodically for tread wear, cracks and cuts. Minimum tread depth Front tyre : 1mm Rear tyre : 2 mm Check and remove stone, splinters, nails or other particles embedded in the tyre treads. Bald spots / swelling may be caused by internal FRONT BRAKE REAR BRAKE...
  • Page 51 Minor Maintenance Tips Use only standard tyres & tubes inflated to FRONT WHEEL REMOVAL correct pressure. Place the motorcycle on center stand Place a wooden block TYRE PRESSURE t he f ront Front Rear engine to support the motorcycle. Solo 1.41 kg/cm2 2.11 kg/cm2 (20 PSI)
  • Page 52 Minor Maintenance Tips Tap and remove the FRONT WHEEL REASSEMBLY front wheel spindle. Remove the wooden piece / card board sheet placed between the brake pads P lace t he s peed o drive in position. Tilt the motorcycle to Locating Ins er t th e wheel right side and take...
  • Page 53 Minor Maintenance Tips REAR WHEEL REMOVAL Place the motorcycle on center stand on a firm and flat surface. Observe and mark the alignment index Index mark marks in the both sides of swing arm. Remove axle nut on Tighten the pinch bolt on the right fork guide. the right side.
  • Page 54 Minor Maintenance Tips DO NOT “PULL UP” Remove the caliper the Rear Brake Pedal assembly by pulling to “LIFT” the motor- out f rom the swing cycle for any loading arm slot. / unloading purposes. Remove the distance collar. Tilt the motorcycle and take out the rear wheel assembly conveniently.
  • Page 55 Minor Maintenance Tips Align the caliper bracket, wheel and swing arm REAR WHEEL REASSEMBLY holes in-line and ensure distance collar is Remove the wooden piece / card board sheet placed in hub dust seal. placed between the brake pads. Insert and tap the rear wheel axle gently. Ensure the four Cush Ensure the index marks alignments on both r ub bers...
  • Page 56 Minor Maintenance Tips ADJUSTMENTS - CLUTCH REAR BRAKE LIGHT SWITCH ADJUSTMENT The brake light glows once 2 to 3 mm you press the brake pedal. If brake light is not glowing, check the brake light switch wire for proper connection and the brake light Switch sring for any bend, breakage or disconnection.
  • Page 57 Minor Maintenance Tips Loosen the sprocket DRIVE CHAIN FREE PLAY (PLAY 25 - 30 MM) spindle nut. P lace m ot or - Loosen the locknut c yc le it s Drive chain slack at both end of the center stand on adjusting nut swing arm.
  • Page 58 Minor Maintenance Tips f. Later adjust the nut on left side by matching DRIVE CHAIN LOCK FITMENT the index mark with respect to right side index. Ensure that both the sides are in same index marks. g. Tighten the adj uster locknut by 13mm spanner against chain slack adjusting nut.
  • Page 59 Minor Maintenance Tips Ensure the spring tension is the same in both the PRE LOAD SPRING TENSION ADJUSTMENT OF REAR left and right side shock absorbers. SHOCK ABSORBER After adjustment, ensure the adjuster notches are seated correctly against the peg in the shock absorber.
  • Page 60 Minor Maintenance Tips REMOVAL OF BATTERY FROM THE MOTORCYCLE BATTERY MAINTENANCE Care Maintenance : Clean the battery well using a soft and wet cloth.  TERMINAL TERMINAL Inspect the battery carefully for any deformation  of its housing. If found deformed, replace the battery immediately Clean the terminals using a soft wire brush to ...
  • Page 61 Minor Maintenance Tips Care during long duration storage: Warning  In the event th e Always disconnect the -ve terminal first and  motorc yc le is not then the +ve terminal, w hile removing the us ed f or a lon g cable connections duration, the battery Batteries contain lead, sulphuric acids and...
  • Page 62 Minor Maintenance Tips KEEP BATTERIES AND ELECTROLYTES OUT OF  CAUTION : REACH OF CHILDREN. Always charge the battery ONLY in a well-   Electrolyte should be maintained ONLY between ventilated area. the MAX and MIN levels indicated in the battery Ensure the battery vent and filler plugs are ...
  • Page 63 Minor Maintenance Tips REASSEMBLY OF BATTERY CHANGING ELECTRICAL COMPONENTS Locate the battery in the carrier with the terminals HEADLAMP BULB REPLACEMENT facing inside. Connect the +VE terminal L oos en th e rim wire first holding screw on Connect the -VE terminal top and take out wire next.
  • Page 64 Minor Maintenance Tips Position new b ulb TAIL LAMP BULB REPLACEMENT inside the reflect or such that the three Unlock the battery p roj ect ions on the cover bulb align with the slot on the reflector. Refix the bulb holding clamp.
  • Page 65 Minor Maintenance Tips Remove t he t ail TRAFFICATOR BULB REPLACEMENT light bulb from its Remove the screw holder. from the trafficator Replace the bulb. housing back side. Assemble back the tail light in the reverse order of dismantling. Open the Indicator housing.
  • Page 66 Minor Maintenance Tips R ef it t he holder FUSE fit t in g it s lock in proper position. Fix the rubber cover. The fuse box is located inside the left side Assemble back the electrical box. indicator cover. Gently remove the fuse box from the rubber holding it to the bracket in the box.
  • Page 67 Minor Maintenance Tips For easy reference the individual fuse ratings BLADE FUSE USAGE LIST and its function is mentioned inside the lid of the Fuse No. Colour Remarks fuse box. White Charging Fuse (25A) W henever a spare fuse is used, please ensure White Main Fuse (25A) it is replenished at the earliest opportunity.
  • Page 68 Minor Maintenance Tips Takeout air filter paper element and check AIR FILTER PAPER ELEMENT for dirt. Gently tap it as shown in fig and fix it CLEAN AND REFIX : EVERY 3000 KMS back. Remove the screw from the side cover bottom side and then take out right side cover.
  • Page 69   Proper functioning of all lights, horn etc., Tightness of all fasteners.  NOTE : It is recommended that the motorcycle be checked and serviced by an authorized Royal Enfield service center prior to embarking on a long ride.
  • Page 70 Washing Procedure  Rinse motorcycle thoroughly with plain water to PRECAUTIONS remove the detergent and wipe motorcycle dry. W ash motorcycle when the engine is cold. If possible, use compressed air and blow off  Cover the silencer tail end and control switches ...
  • Page 71 Washing Procedure NOTE : Observe warnings and cautions given on labels of cleaning compounds. Warning Do not use High pressure washer to clean the motorcycle, as it will force water entry into the engine and other parts of the motorcycle and damage parts like bearings etc.
  • Page 72 Storage Precautions Maintain electrolyte level between “max” or “min” Incase your Motorcycle is not going to be used for a  prolonged period of time, the following precautions mark. should be taken.  Store the battery in a cool, dry and well ventilated Carryout required repair / adjustments on the place.
  • Page 73 Storage Precautions Switch on ignition switch.  PREPARING THE MOTORCYCLE FOR REUSE Start motorcycle and warm up engine for a few Remove the anti rust solution from all plated parts  minutes before riding the motorcycle. and clean the motorcycle well. NOTE : Inflate the tyres to the correct tyre pressure.
  • Page 74 Wiring Diagram...
  • Page 75 Wiring Diagram...
  • Page 76 EURO IV...
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  • Page 80 Owner’s Manual should be Usage of f us es oth er than spec if ied rat ing will performed by your Royal Enfield Authorized Dealer only. Improper repair / maintenanc e could result in the damage the complete electrical system.
  • Page 81 *Inflate to correct pressure Accelerator cable free play excessive Adjust cable free play Clutch Slipping ......... *Adjust clutch cable free play Faulty fuel supply ......*Remove fuel pump & clean. Fuel pump, filter / injector blocked * Contact Royal Enfield Authorized Dealer...
  • Page 82 VI. EXCESSIVE FUEL CONSUMPTION Under inflated tyres ......Inflate to correct pressure Choked air filter ......... Clean / Replace Fuel leakage ........*Check and rectify, tank float unit, drain pipe, breather pipe, ............fuel line / pump. * Contact Royal Enfield Authorized Dealer...
  • Page 83 Tyres not fitted correctly ....* Refit tyres correctly IX. ELECTRICALS Bulbs do not glow Bulb fused ......... * Replace bulb Fuse blown ........* Check and Replace fuse. Loose / improper connection ..... * Check and correct * Contact Royal Enfield Authorized Dealer...
  • Page 84 * Check for any EFI sensor coupler loose connection and correct them (2) Any EFI Sensor Failure......* Check & replace the same XII. ABS (ANTI LOCK BRAKING SYSTEM) ABS lamp continuously ON....Take the vehicle to service center for diagnosis * Contact Royal Enfield Authorized Dealer...
  • Page 85 Warranty Royal Enfield warrants its motorcycle to be free from manufacturing and materials defects, under normal use subject to the following conditions. Warranty shall be in force until the expiry of a period of 24 months from the first date of sale to the first customer and to any subsequent owners for the balance of the remaining period, until expiry of 24 months from the date of first sale/registration of the motorcycle.
  • Page 86 Defects, if any in such parts OR that may arise in the motorcycle due to use of such parts is not liable to be covered by Royal Enfield and may render this warranty void.
  • Page 87 EMISSION CONTROL SYSTEM WARRANTY & NOISE CONTROL SYSTEM WARRANTY. Royal Enfield Motors warrants the first owner and each subsequent owner, that this motorcycle is designed and built so as to conform, at the time of sale, with applicable regulations specified by the evaporative emission control...
  • Page 88 IT IS RECOMMENDED THAT THE ROUTINE MAINTENANCE OF THE MOTORCYCLE BE CARRIED OUT AT SPECIFIED INTERVALS AND ANY MAINTENANCE TO THE EVAPORATIVE EMISSION CONTROL SYSTEMS SHOULD BE PERFORMED ONLY BY AN AUTHORISED ROYAL ENFIELD SERVICE DEALER AND USING ONLY GENUINE ROYAL ENFIELD SPARE PARTS.
  • Page 89 Service Maintenance Record Royal Enfield Job Card KMS / Date Brief details of work / service Miles Authorized Dealer...
  • Page 90 Service Maintenance Record Royal Enfield Job Card KMS / Date Brief details of work / service Miles Authorized Dealer...
  • Page 91 Service Maintenance Record Royal Enfield Job Card KMS / Date Brief details of work / service Miles Authorized Dealer...
  • Page 92 Service Maintenance Record Royal Enfield Job Card KMS / Date Brief details of work / service Miles Authorized Dealer...
  • Page 93 Notes...
  • Page 94 Part No. 1010222/A ROYALENFIELD.COM...

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