Royal Enfield Continental GT Owner's Manual
  1. Manuals
  2. Brands
  3. Royal Enfield Manuals
  4. Motorcycle
  5. Continental GT
  6. Owner's manual

Royal Enfield Continental GT Owner's Manual

Hide thumbs Also See for Continental GT:
Table of Contents

Advertisement

Quick Links

USA / CALIFORNIA

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Continental GT and is the answer not in the manual?

Questions and answers

Related Manuals for Royal Enfield Continental GT

Summary of Contents for Royal Enfield Continental GT

  • Page 1 USA / CALIFORNIA...
  • Page 2 Foreword The Royal Enfield Continental GT is our lightest, fastest, and most powerful motorcycle in production. It s a machine with a story, a nod to motorcycling s finest hour, the best expression yet of a cultural phenomenon that has simply refused to fade away - the cafe racer.
  • Page 3 All images shown are for reference to explain and need not to be exactly the same on the model you own. Technical specifications are subject to change without prior notice. © Copyright 2013 Royal Enfield. All Rights Reserved. No part of this manual shall be copied, distributed or otherwise dealt without the express permission in writing from Royal Enfield.
  • Page 4 Reporting Safety Defects If you believe your motorcycle has a defect which could cause a crash and result in serious injury or loss of life, you should immediately contact the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Classic Motor works, 1405 Cannon Circle Suite 12, Faribault, MN 55021.
  • Page 5 W e would like to emphasize that any repairs to the induction, emission, exhaust and evaporative systems must be performed only by an Authorized Royal Enfield Dealer so that the motorcycle confirms to the United States Environment Protection laws, Federal Motor Vehicle Safety Standards and California Air Resources Board regulation (Applicable only for motorcycles sold within the state of California.)

  • Page 6: Table Of Contents

    Contents PERSONAL & VEHICLE INFORMATION Left Side View........SAFETY DEFINITIONS ......Top View ..........TECHNICAL SPECIFICATIONS ....OPERATION OF CONTROLS ....Engine ..........Ignition Switch ........Ignition System ........Steering Lock ........Transmission ........Steering Unlock ........Electricals ........... Fuel Tank Cap........Chassis ..........
  • Page 7 Contents MINOR MAINTENANCE TIPS ....Manual Bi Starter (choke) ....Control Cables, Hand lever, PRE OPERATIONAL CHECKS ....Center / Side Stand Pivots ....EVAPORATIVE EMISSION IMPORTANT NOTE... Oil Level Inspection ......RUNNING IN ........... Engine oil change ....... ELECTRONIC FUEL INJECTION (EFI) ..
  • Page 8 Contents Removal of Battery from the Vehicle..TROUBLE SHOOTING ....... Battery Maintenance ......Engine fails to start ......Reassembly of Battery on Vehicle... Engine misfiring ......... CHANGING ELECTRICAL COMPONENTS ..Poor pickup ........Head Lamp Bulb Replacement .... W hite / Blue smoke ......Tail Lamp bulb Replacement ....

  • Page 9: Personal & Vehicle Information

    Personal & Vehicle Information Name Door No./St. Locality City Country Postal Code Res: Off: Mobile: Email: Contact Nos. Engine No. Battery No. Battery make Reg. No. Licence No. Date of Sale Valid till dt. Model Key No. Tire make Color Sold by...

  • Page 10: Safety Definitions

    Safety Definitions The information given under the titles: Warning, Caution and Note are for your safety and for the care and safety to your motorcycle and others. Please read these carefully and if disregarded it may result in injury to yourself or others and damages to the motorcycle Statement in this manual preceded by the following words are with special significance.

  • Page 11: Technical Specifications

    Technical Specification ENGINE Engine ............4 Stroke, air cooled, single cylinder, OHV, SI Engine Capacity ........... 535 cc Bore............87 mm Stroke ............90 mm Compression ratio ........8.5 : 1 Max. Power @ RPM ......... 21.4 kw @ 5100 rpm Max.

  • Page 12: Ignition System

    Technical Specification IGNITION SYSTEM Ignition system ........Electronic Ignition Spark plug Electrode gap ....... 0.8 - 0.9 mm Spark plug ..........W QR8DC (Bosch Super)

  • Page 13: Transmission

    Technical Specification TRANSMISSION Clutch ............Wet Multiplate (7 Plates) Primary drive ........... Duplex Chain Primary Drive Ratio ........ 2.15 : 1 Gear box ..........Constant Mesh 5 Speed Gear shift pattern ........1 - N - 2 - 3 - 4 - 5 Gear Ratios ..........

  • Page 14: Electricals

    12V - 14 AH Modifications on the bike which are not Head lamp ..........12V, 50 / 35 W, approved by Royal Enfield may not only disqualify for warranty, but also affects Brake / Tail lamp ........21/5 W performance of the bike.

  • Page 15: Chassis

    Technical Specification CHASSIS Frame ............Tubular steel double cradle Tire size ........... Front: 100/90-18 M/C 56H ............Rear: 130/70-18 M/C 63H Tire pressure ........... Front- Solo: 1.41 Kg/cm2 (20 PSI) ............Pillion: 1.55 Kg/cm2 (22 PSI) Note: ............Rear- Solo: 2.11 Kg/cm2 (30 PSI) ***Fuel tank capacity given ............

  • Page 16: Dimensions

    Technical Specification DIMENSIONS Length ............2060 mm W idth ............760 mm Height ............1070 mm W heel base ..........1360 mm Saddle height .......... 800 mm Ground clearance ........140 mm WEIGHTS Kerb Weight (with 90% Fuel) ....184 Kg Gross vehicle weight ......

  • Page 17: Safe Riding Tips/Guidelines

    Safe Riding Tips / Guidelines Royal Enfield motorcycles are designed to serve as FUEL / REFUELING a means of personal transport, and for on-road use Royal Enfield motorcycles are designed to perform only. It is not meant to be used as an off-road best with unleaded gasoline only.
  • Page 18 Safe Riding Tips / Guidelines electronic devices including any appliances with Warning a pilot light. Gasoline is extremely flammable and highly explosive DO NOT fill the fuel tank to its brim. Please fill fuel under certain conditions. Any fuel leak, spillage, or only till the bottom of the filler neck insert so as to negligence of adhere to safety norms may lead to a leave air space for fuel expansion, inside the fuel...
  • Page 19 Safe Riding Tips / Guidelines immediately. Take care not to spill any fuel on the Failure to do so can lead to improper balance, poor engine, exhaust pipes, rubber parts or any other part stability, poor handling, and abnormal tread wear. of the motorcycle.
  • Page 20 Warning damaged steering system, including the front and rear suspension system. Contact your dealer for repair Royal Enfield cautions you against the use of certain of steering or suspension system. Damaged steering nonstandard parts such as aftermarket and custom or suspension components may adversely affect...

  • Page 21: Accessories And Cargo

    DO NOT exceed 55 MPH (90 Km/h) when carrying Royal Enfield accessories, designed specifically a pillion and/or cargo. for the motorcycle model should be used with Keep cargo weight concentrated close to the proper installation.
  • Page 22 Warning adversely affect the handling and performance of Royal Enfield motorcycles have been carefully the motorcycle causing an accident, which could designed and engineered for riding in their original result in serious injury or loss of life.

  • Page 23: Safe & Happy Riding

    Safe & Happy Riding Keep your elbows close to your body RIDING DRESS Hold the handle bar grips, close to its inner end Please wear proper riding apparel. A pair of riding boots or shoes. Look extensively ahead, including rear view Soft leather gloves.

  • Page 24: Rules Of The Road

    Rules of the Road Be sure your number plate is installed in the Keep to the correct side of the road center line position specified by law and it is clearly visible when meeting oncoming vehicle. at all times. Actuate your turn signals and exercise caution Ride at a safe speed that is consistent with the when passing other vehicles going in the same type of road surface you are on.
  • Page 25 Rules of the Road W hen intending to turn, signal at least 100 feet SIDE VIEW MIRRORS (30.5 meters) before reaching the turning. Be close to the center line (unless local rules require otherwise), slow down and then turn carefully. Never jump a traffic light.
  • Page 26 Vehicle Identification Number - Details The VIN is a 17 digit number punched on right side of the steering head tube and in the information plate rivetted to the frame down tube. Sample VIN : XXXXXX Manufacturer Make and Class code Decipherable information Capacity / Horse power Check digit No...
  • Page 27 Vehicle Identification Number - Details CHASSIS NUMBER VIN INFORMATION PLATE VEHICLE EMISSION CONTROL INFORMATION Punched on the steering head Rivetted on the RH side tube RH side frame tube. CAUTION : It is illegal of tamper with the VIN / information plate as it is the only means of identification of the motorcycle.

  • Page 28: Engine Number-Details

    Engine Number - Details The engine number is punched on the left hand side top of the LH Crankcase. It is the means of identification of the Engine and its production details. Please do not tamper with the number as it is prohibited by law. G X X X X X X Engine Family Engine Capacity...

  • Page 29: Key Parts Location

    Key Parts Location RH Trafficator front RIGHT SIDE VIEW Brake Pedal Kick Start Lever Starter Motor Horn RH Side Panel RH Trafficator Rear...

  • Page 30: Left Side View

    Key Parts Location 1. Trafficator front LH LEFT SIDE VIEW 2. Spark plug 3. Gear Change Pedal 4. Centre stand 5. Side Stand 6. Side Panel LH / Battery Cover 7. Trafficator rear LH...

  • Page 31: Top View

    Key Parts Location TOP VIEW Manual Bistarter / Choke 11. Engine Kill switch Turn signal switch Speedometer 12. Park / head light switch Horn button Ignition switch 13. Electric Start Switch Clutch lever Malfunction Indicator Lamp 14. Fuel tank cap Day flash switch 10.
  • Page 32 Operation of Controls IGNITION SWITCH Turn the ignition key in anticlockwise direction Insert ignition key and turn clockwise direction to ON . Once you turn on the ignition key all to OFF . Once you turn off, all the electrical the indicating lights in instrument cluster starts s ys tems g oes off .

  • Page 33: Steering Lock

    Operation of Controls STEERING LOCK STEERING UNLOCK Turn the handle bar to extreme left or right position. Push the key in steering lock Position, and turn clockwise direction to unlock the steering. Push the key inside in OFF position, press and further turn to anticlockwise direction to The key can be removed from the lock in this lock the steering system.

  • Page 34: Fuel Tank Cap

    Operation of Controls FUEL TANK CAP (CALIFORNIA MODELS) FUEL TANK CAP (WITH KEY LOCKING FEATURE) TO OPEN: Turn key clockwise to open. Press the cap to Turn Cap anticlockwise lock with key in position. TO CLOSE: NOTE : Locate cap and turn clockwise till click sound is Key can be removed only in locked position.

  • Page 35: Side Panel Lh / Battery Cover

    Operation of Controls UTILITY BOX SIDE PANEL LH / BATTERY COVER Utility box is provided at the bottom area of battery carrier. It is c over ed wit h side panel LH SIDE PANEL RH Turn key clockwise to unlock the side panel. Unscrew the indicated Pull the side panel outside for opening the same.

  • Page 36: Alpha-Numeric Display Unit

    Operation of Controls ALPHA-NUMERIC DISPLAY UNIT TRIP METER MODE This unit in the speedometer consists A light push for less than one sec ond on th e PUSH button 1. Odometer switch will change the Push Button display from odometer 2.
  • Page 37 If the last bar of the fuel meter is blinking continuously In running condition if the battery voltage is below after fueling, visit a Royal Enfield authorised dealer 12 Volts for more than 3 seconds continuously, the and check the same.

  • Page 38: Head Lamp Day Flash

    Operation of Controls HEAD LAMP DAY FLASH DIP SWITCH LOW BEAM  PRESS FOR HEAD LIGHT FLASH HIGH BEAM...

  • Page 39: Engine Start Switch

    Operation of Controls ENGINE START SWITCH ENGINE STOP SWITCH ENGINE ON ENGINE OFF PRESS TURN SIGNAL SWITCH LEFT RIGHT OFF (PUSH TO OFF)

  • Page 40: Horn

    Operation of Controls HORN MANUAL BI STARTER (CHOKE) PRESS Apply choke in cold start condition while starting the Bike...

  • Page 41: Pre Operational Checks

    Pre Operational Checks A careful check of the following must be carried out 6. Engine oil level. every time before riding and especially after long 7. W heel spokes for proper tightness and no periods of storage to determine if any additional breakage.
  • Page 42 Running In (45 to 50 Mph) . Proper running-In is very important f or obtaining maximum life and performance of a new motorcycle. Avoid driving the motorcycle with f ull throttle The following guidelines explain proper running-in opening . Vary t he s peed of the motorcyc le proc edures.

  • Page 43: Evaporative Emission Important Note

    It is also your responsibility to present / take State of California) your motorcycle to a Royal Enfield dealer, if a problem in Your Royal Enfield motorcycle is equipped with an the evaporative emission system. As the vehicle owner,...

  • Page 44: Electronic Fuel Injection (Efi)

    MIL will glow continuously. In the Excellent cold Startability event of any such phenomenon, it is recommended to take the vehicle to a neares t Royal Enfield Engine Diagnostic capabilities authorised service point for inspection and further necessary action.

  • Page 45: Rollover Sensor

    Rollover Sensor Your motorcycle is fitted with a unique Roll Over ROLLOVER SENSOR Sensor under the seat. This is a safety feature. In the event of an accident OR if the motorcycle falls over on any side with the engine running condition, The Roll Over Sensor will switch off Ignition and cut off fuel s upply to prevent the motorcycle from moving suddenly, while it is in gear.

  • Page 46: Starting

    Starting Turn ignit ion Warning switch ON Before starting engine, always shift gears into neutral. CAUTION : Do not force the gear lever while attempting to shift to neu tral . Move t he m otor c yc l e bac k & f or th and simultaneously press gear lever to come to neutral.
  • Page 47 Starting Ensure Engine CAUTION :  stop switch is Never accelerate the engine immediately after a cold in RUN start. The engine should be allowed to run slowly for position 15-30 seconds. This will allow the engine to warm up and let oil reach all surf aces needing lubrication.
  • Page 48 Starting CAUTION : As soon as t he engine attains t he op erat ing temperature, the RPM will raise, at which time the Please ensure the motorcycle is not used with the manual Bi Starter should be released. low fuel indicator bar blinking continuously. It may not only result in the motorcycle running out of fuel.

  • Page 49: Gear Shifting

    Gear Shifting Warm up engine Press the gear for 2 minutes - pedal upwards t ill id ling with t oe consistent/stable eng ag e and gear. G EA R SH IFT PATT ERN Follow the same procedure for 3rd, 4th and 5th gear.

  • Page 50: Parking

    Parking PARKING VEHICLE ON CENTER STAND PARKING VEHICLE ON SIDE STAND Select a firm, flat surface Select a firm, flat surface Hold handle bar straight Lower Side Stand and gently tilt motorcycle to Lower center stand, and ensure that both the the left till it rests firmly on the side stand.

  • Page 51: Tools & Spares Kit

    Tools & Spares Kit As a fore thought, the following essential parts are S.No. Description Qty. also provided with each motorcycle. Please ensure that you collect these parts while taking delivery of Tool Wallet your motorcycle. Tommy bar Throttle cable Tubular spanner (21 x 24mm) Clutch cable Screw driver...

  • Page 52: Recommended Lubricants

    Recommended Lubricants Engine Oil Front Fork Oil Brake Fluid Grade Gabriel Grade 15 W 50 API SL, JASO MA ESTER Front Fork Oil Semi Synthetic Oil Grade DOT 3 or DOT 4 2W 35 Capacity 2.75 Ltrs. (for dry fill) Front: 50 ml 2.4 Ltrs.

  • Page 53: Periodical Maintenance

    The frequency of the maintenance must be shortened depending upon the severity of the driving condition OR if the motorcycle is used in a very dusty environment, severe climatic cold and hot conditions, bad roads, stagnant water etc., Contact a nearest Royal Enfield Dealer for expert advice and to carry out the periodical maintenance.
  • Page 54 Periodical Maintenance DESCRIPTION SCHEDULE Kms (x 1000) Miles (x 1000) 2 3.75 6 7.5 9.5 11.25 13 17 18.75 Engine Oil Check level every 500 Kms or earlier as required Engine oil filter Engine sump filter Magnetic drain plug under gear box on crankcase RH Spark plug C&A C&A C&A C&A C&A C&A C&A C&A C&A R...
  • Page 55 Periodical Maintenance DESCRIPTION SCHEDULE Kms (x 1000) Miles (x 1000) 3.75 9.5 11.25 13 17 18.75 13 Inlet / Exhaust valve seating 14 Cylinder head 15 Exhaust pipe 16 Clutch free play Adjust every 1000 Kms (600 Miles) or earlier as required 17 Rear brake pedal pivot 18 Battery terminals (apply petroleum jelly) 19 Battery Electrolyte level...
  • Page 56 L : Lubricate R : Replace Applicable only for Motorcycles sold in the State of California. NOTE : For maintenance after 30,000 Kms, (18,750 miles) please repeat the same frequency levels specified above, in consultation with a Royal Enfield Service Station.

  • Page 57: Minor Maintenance Tips

    However, In case, if it is felt that the adjustments are best done by an expert, we recommend that the motorcycle be taken to a nearest Royal Enfield Authorised Dealer / Service Point. CONTROL CABLES, HANDLE BAR LEVER, PIVOTS,...

  • Page 58: Engine Oil Change

    Minor Maintenance Tips ENGINE - OIL CHANGE Secondary Primary Drain Plug Primary Drain Filter Cap Plug (Refer Periodical Maintenance Chart for frequency) Remove the s econdary drain plug with its washer and allow the oil to drain. Place the motorcycle on its centre stand on a firm flat surface.

  • Page 59: Spark Plug

    Minor Maintenance Tips Fill recommended SPARK PLUG oil to engine till t he oil level is upto MAX level mark in the oil window in Crank- case Cover RH. Cleaning and adj us ting gap (Refer Periodical NOTE : Maintenance Chart for frequency) Remove HT Lead and the spark plug from the Replace oil filter paper element whenever oil is being cylinder head using the plug spanner and...

  • Page 60: Brake Fluid (Front & Rear)

    Minor Maintenance Tips BRAKE FLUID INSPECTION OF TIRES AND WHEELS Inspect the Tire periodically for tread wear, cracks and cuts. Minimum tread depth Front Tire : 1mm Rear Tire : 2 mm Check and remove stone, splinters, nails or other particles embedded in the Tire treads. Bald spots / swelling may be caused by internal FRONT BRAKE REAR BRAKE...

  • Page 61: Tire Pressure

    Minor Maintenance Tips Use only standard Tires & tubes inflated to FRONT WHEEL REMOVAL correct pressure. Place the vehicle on center stand P lac e wooden TIRE PRESSURE block the front end of Front Rear engine to support the vehicle. Solo 1.41 kg/cm2 2.11 kg/cm2...

  • Page 62: Front Wheel Reassembly

    Minor Maintenance Tips Tap and remove the FRONT WHEEL REASSEMBLY front wheel spindle. Remove the wooden piece / card board sheet placed between the brake pads P lace t he s peed o drive in position. Tilt the vehicle to RH Side and take Ins er t th e wheel out the wheel along...

  • Page 63: Rear Wheel Removal

    Minor Maintenance Tips REAR WHEEL REMOVAL Place the vehicle on center stand on a firm and flat surface. Observe and mark the alignment index Index mark marks in the both sides of swing arm. Remove axle nut on Tighten the pinch bolt on the RH fork guide. the RH side.
  • Page 64 Minor Maintenance Tips DO NOT PULL UP Remove the caliper the Rear Brake Pedal assembly by pulling to LIFT the motor- out f rom the swing cycle for any loading arm slot. / unloading purposes. Remove the distance collar. If the brake pedal stopper is found cracked / broken, please replace the Bracket Footrest RH (585012/d) Tilt the motorcycle and take out the rear wheel immediately to prevent rear brake failure and any...

  • Page 65: Rear Wheel Reassembly

    Minor Maintenance Tips Align the caliper bracket, wheel and swing arm REAR WHEEL REASSEMBLY holes in-line and ensure distance collar is Remove the wooden piece / card board sheet placed in hub dust seal. placed between the brake pads. Insert and tap the rear wheel axle gently. Ensure the four Cush Ensure the index marks alignments on both r ub bers...

  • Page 66: Adjustments-Clutch

    Minor Maintenance Tips ADJUSTMENTS - CLUTCH REAR BRAKE LIGHT SWITCH ADJUSTMENT The brake light glows once 2 to 3 mm you press the brake pedal. If brake light is not glowing, check the brake light switch wire for proper connection and the brake light Switch spring bend,...

  • Page 67: Drive Chain Free Play

    Minor Maintenance Tips Loosen the sprocket DRIVE CHAIN FREE PLAY (PLAY 25 - 30 MM) spindle nut. P lace m ot or - Loosen the locknut c yc le it s Drive chain slack at both end of the center stand on adjusting nut swing arm.

  • Page 68: Chain Lock Fitment

    Minor Maintenance Tips f. Later adjust the nut on Lh side by matching CHAIN LOCK FITMENT the index mark with respect to Rh side index. Ensure that both the sides are in same index marks. g. Tighten the adj uster locknut by 13mm spanner against chain slack adjusting nut.

  • Page 69: Adjustment Of Gas Shockabsorber

    Minor Maintenance Tips Adjust both the rear shock absorbers to the ADJUSTMENT OF GAS SHOCKABSORBER same thread possitions. Warning Riding the motorc ycle with the s hock abs orbers adjusted in dif ferent positions can caus e loss of control. The rear gas shock absorber is an adjustable Regularly inspect shock absorbers and front forks type.The spring tension can be increased or...

  • Page 70: Removal Of Battery From The Vehicle

    Minor Maintenance Tips REMOVAL OF BATTERY FROM THE VEHICLE BATTERY MAINTENANCE Battery Carrier bracket screw TERMINAL TERMINAL The Motorcycle is provided with 12V - 14 AH Unlock (turn the key clockwise) and remove battery. the Left side panel. The battery must be periodically checked for Disconnect both the terminal wires (negative Cleanliness and corrosion free terminals.
  • Page 71 Minor Maintenance Tips REASSEMBLY OF BATTERY ON MOTORCYCLE Warning Position the battery in the battery carrier such that negative terminal of the battery is towards Always disc onnec t the negative (-) battery cable the fuel pump side. f i rs t and then the Red pos iti ve ( +) c able whi le Ensure ignition switch is removing the battery connections.

  • Page 72: Changing Electrical Components

    Minor Maintenance Tips Disconnect the electrical connections, remove CHANGING ELECTRICAL COMPONENTS the rubber grommet and the sealed beam. HEADLAMP REASSEMBLING THE HEADLAMP SEALED BEAM The headlamp is sealed beam type. W hen replacement Refix the new sealed beam in the headlamp rim. is required use only the specified sealed beam unit available from your dealer.

  • Page 73: Tail Lamp Bulb Replacement

    Minor Maintenance Tips TAIL LAMP BULB REPLACEMENT Remove t he t ail Unlock the battery light bulb from its cover holder. Replace the bulb. Remove t he s eat Assemble back the assembly by pulling tail lig ht in th e seat lock cable.

  • Page 74: Trafficator Bulb Replacement

    Minor Maintenance Tips Refit the holder. TRAFFICATOR BULB REPLACEMENT Remove the screw Assemble back the from the trafficator indicator cover. housing back side. Open the Indicator housing. Take out the bulb holder. Take out the bulb and replace the same.

  • Page 75: Fuse

    Minor Maintenance Tips FUSE BLADE FUSE USAGE LIST Fuse Application Color Amps Blue Main Fuse Signal Circuit Fuse Lighting Circuit Fuse EFI Fuse Blue Spare Fuse Spare Fuse Warning Please get the electrical system of your Motorcycle checked thoroughly and get the faults corrected immediately after experiencing any fuse failure.

  • Page 76: Airfilter Paper Element

    Minor Maintenance Tips Takeout air filter paper element and check AIR FILTER PAPER ELEMENT for dirt. Gently tap it as shown in fig and fix it CLEAN AND REFIX : EVERY 3000 KMS back. Remove the screw from the side cover bottom side and then take out RH side cover.

  • Page 77: Washing Procedure

    Washing Procedure and rear wheel hubs, electrical connections and PRECAUTIONS w ir es , c ont rol c ables, E FI c ompon ent s , sparkplug, battery,air fillter cover etc. W ash vehicle when the engine is cold. Cover the silencer tail end and control switches Use Luke warm water and mild detergent on the painted components to remove dirt, etc.
  • Page 78 Washing Procedure Lubricate control cables, pivots for footrest, side Warning stand, centre stand, brake and gear shifter linkages, rear chain etc.with lube oil. Observe warnings and cautions given on labels of cleaning compounds before it is used. Polish the painted and plated surfaces using W hen washing your motorcycle, be careful not to get polishing wax.

  • Page 79: Storage Precaution

    Storage Precautions terminals and apply petroleum jelly on the Incase your Motorcycle is not going to be used for terminals to avoid corrosion. a m on th or mor e, w e advise th e following precautions to be taken Maintain electrolyte level between max and min marks, by adding distilled water and wipe Carryout required repair/adjustments on the...

  • Page 80: Preparing The Motorcycle For Reuse

    Storage Precautions Remove spark plug on cylinder head and pour in PREPARING THE MOTORCYCLE FOR REUSE a few drops of engine oil. Crank engine a few Remove anti rust solut ion from all chrome times to lubricate cylinder walls and piston. Clean plated parts and clean the motorcycle.

  • Page 81: Long Trip Precautions

    Long Trip Precautions CHECKS AFTER EVERY 1500 KMS (930 MILES) OF CHECKS PRIOR TO THE COMMENCEMENT OF LONG JOURNEY Tightness of all fasteners. Service the motorcycle thoroughly at Royal Tire treads condition and wear pattern of Tires. Enfield Dealer / Authorised Service Point as Battery condition and electrolyte level.

  • Page 82: Complete Wiring Diagram

    Complete Wiring Diagram NOTE : Complete W iring Diagram is attached on this page.
  • Page 83 Complete Wiring Diagram - Continental GT USA / CALIFORNIA / CANADA BLUE/WHITE 2X2.8 COUPLER NATURAL LIGHT GREEN FRONT BRAKE SWITCH SWITCH MODULE THREE 0.9 KW STARTER MOTOR ADD-ON LEAD FOR DRL PHASE MAGNETO 3X6.3 COUPLER RED/WHITE RELAY STARTER YELLOW RECTIFIER...

  • Page 84: Trouble Shooting

    Trouble Shooting Warning Warning The trouble shooting section of this Owner s Manual Please get the electrical system of your Motorcycle is intended solely as a guide for diagnosing problems. chec ked thoroughly and get the f aults c orrected Carefully read the appropriate sections of this manual immediately after experiencing any fuse failure.

  • Page 85: Ii. Engine Misfiring

    Trouble Shooting CAUSES REMEDIES II. ENGINE MISFIRING Loose spark plug cap ...... Fix cap / lead firmly Spark plug fouled ......Clean spark plug or non specified heat range plug. Any sensor loose connections ..* Check MAP or EOT or TPS sensor wiring / coupler loose connections Water in petrol tank ......

  • Page 86: Iv. White/Blue Smoke

    Trouble Shooting CAUSES REMEDIES IV. WHITE/BLUE SMOKE Oil level in sump above the Top line.* Check and drain excess oil in the oil level window ...... V. ENGINE OVERHEATING Low engine oil level ......Check and top-up if necessary Clutch slipping ........* Check and correct Cylinder fins not clean ......

  • Page 87: Vii. Brakes Poor

    Trouble Shooting CAUSES REMEDIES VII. BRAKES POOR Brake pad worn / Uneven wear ..*Replace Brake pads Oil/grease on disc......*Clean and refit spongy brake ........*fill brake fluid & remove air from the system. VIII. VEHICLE WOBBLES Under inflated Tires ......Inflate to correct pressure Loose / Broken spokes .....

  • Page 88: Electronic Fuel Injection (Efi)

    Trouble Shooting Warning CAUSES REMEDIES Please get the electrical system of your Fuse blown ........* Check and Replace fuse. Motorcycle checked thoroughly and get the faults corrected immediately after Loose / improper connection ... * Check and correct experiencing any fuse failure. Not doing Horn not working this can result in to repeated fuse failures.

  • Page 89: Warranty

    OR at their authorized dealership. During the warranty period, Royal Enfield s obligation is limited to repair or replacing free of charge, such part or parts of the vehicle, which in examination shall be deemed defective in opinion of Royal Enfield and / or their distributors / authorized dealers. Such defective part / s, which have been replaced, shall become the property of Royal Enfield.
  • Page 90 There is no other express OR implied warranty in the motorcycle. Any implied warranty of merchantability or fitness is limited to the duration of this warranty. To the fullest extent allowed by law, Royal Enfield and its authorized distributors and/or dealers shall not be liable for loss of use, inconvenience, loss of time, commercial losses or other incidental or consequential damages.

  • Page 91: Emission Control System Warranty

    CONTROL SYSTEM WARRANTY. (Applicable only for motorcycles sold within the state of California.) Royal Enfield Motors warrants the first owner and each subsequent owner, that this motorcycle is designed and built so as to conform, at the time of sale, with applicable regulations specified by the U.S. Federal Environmental...
  • Page 92 REPAIRS TO THE EMISSION CONTROL SYSTEM MAY BE PERFORMED BY ANY OTHER QUALIFIED SERVICE OUTLET OR INDIVIDUAL AND USE OF PARTS OTHER THAN GENUINE ROYAL ENFIELD SUPPLIED PARTS IS PERMISSIBLE, ONLY IF SUCH AGENCY OR INDIVIDUALS AND THE NON GENUINE PARTS USED, ARE CERTIFIED TO COMPLY WITH...

  • Page 93: Noise Control System Warranty

    CONTROL SYSTEM WARRANTY. (Applicable only for motorcycles sold within the state of California.) Royal Enfield Motors warrants the first owner and each subsequent owner, that this motorcycle is designed and built so as to conform, at the time of sale, with applicable regulations specified by the U.S. Federal Environmental...
  • Page 94 REPAIRS TO THE NOISE CONTROL SYSTEM MAY BE PERFORMED BY ANY OTHER QUALIFIED SERVICE OUTLET OR INDIVIDUAL AND USE OF PARTS OTHER THAN GENUINE ROYAL ENFIELD SUPPLIED PARTS IS PERMISSIBLE, ONLY IF SUCH AGENCY OR INDIVIDUALS AND THE NON GENUINE PARTS USED, ARE CERTIFIED TO COMPLY WITH THE...

  • Page 95: Evaporative Emission Control System Warranty

    EMISSION CONTROL SYSTEM WARRANTY & NOISE CONTROL SYSTEM WARRANTY. Royal Enfield Motors warrants the first owner and each subsequent owner, that this motorcycle is designed and built so as to conform, at the time of sale, with applicable regulations specified by the California Air Resources Board AND...
  • Page 96 REPAIRS TO THE EVAPORATIVE EMISSION CONTROL SYSTEM MAY BE PERFORMED BY ANY OTHER QUALIFIED SERVICE OUTLET OR INDIVIDUAL AND USE OF PARTS OTHER THAN GENUINE ROYAL ENFIELD SUPPLIED PARTS IS PERMISSIBLE, ONLY IF SUCH AGENCY OR INDIVIDUALS AND THE NON GENUINE PARTS USED, ARE CERTIFIED TO...

  • Page 97: Service Maintenance Record

    Service Maintenance Record ............Kms. / Miles Service ............Kms. / Miles Service Job Card No. : ......Date : ....Job Card No. : ....... Date : ....Odo Reading : ......Odo Reading : ....... Brief Work Done : Brief Work Done : Dealer s Stamp &...
  • Page 98 Service Maintenance Record ............Kms. / Miles Service ............Kms. / Miles Service Job Card No. : ....... Date : ....Job Card No. : ......Date : ....Odo Reading : ....... Odo Reading : ......Brief Work Done : Brief Work Done : Dealer s Stamp &...
  • Page 99 Service Maintenance Record ............Kms. / Miles Service ............Kms. / Miles Service Job Card No. : ......Date : ....Job Card No. : ....... Date : ....Odo Reading : ......Odo Reading : ....... Brief Work Done : Brief Work Done : Dealer s Stamp &...
  • Page 100 Service Maintenance Record ............Kms. / Miles Service ............Kms. / Miles Service Job Card No. : ....... Date : ....Job Card No. : ......Date : ....Odo Reading : ....... Odo Reading : ......Brief Work Done : Brief Work Done : Dealer s Stamp &...
  • Page 101 Service Maintenance Record ............Kms. / Miles Service ............Kms. / Miles Service Job Card No. : ......Date : ....Job Card No. : ....... Date : ....Odo Reading : ......Odo Reading : ....... Brief Work Done : Brief Work Done : Dealer s Stamp &...
  • Page 102 Service Maintenance Record ............Kms. / Miles Service ............Kms. / Miles Service Job Card No. : ....... Date : ....Job Card No. : ......Date : ....Odo Reading : ....... Odo Reading : ......Brief Work Done : Brief Work Done : Dealer s Stamp &...
  • Page 103 Service Maintenance Record ............Kms. / Miles Service ............Kms. / Miles Service Job Card No. : ......Date : ....Job Card No. : ....... Date : ....Odo Reading : ......Odo Reading : ....... Brief Work Done : Brief Work Done : Dealer s Stamp &...
  • Page 104 Service Maintenance Record ............Kms. / Miles Service ............Kms. / Miles Service Job Card No. : ....... Date : ....Job Card No. : ......Date : ....Odo Reading : ....... Odo Reading : ......Brief Work Done : Brief Work Done : Dealer s Stamp &...
  • Page 105 Service Maintenance Record ............Kms. / Miles Service ............Kms. / Miles Service Job Card No. : ......Date : ....Job Card No. : ....... Date : ....Odo Reading : ......Odo Reading : ....... Brief Work Done : Brief Work Done : Dealer s Stamp &...
  • Page 106 Service Maintenance Record ............Kms. / Miles Service ............Kms. / Miles Service Job Card No. : ....... Date : ....Job Card No. : ......Date : ....Odo Reading : ....... Odo Reading : ......Brief Work Done : Brief Work Done : Dealer s Stamp &...
  • Page 107 Service Maintenance Record ............Kms. / Miles Service ............Kms. / Miles Service Job Card No. : ......Date : ....Job Card No. : ....... Date : ....Odo Reading : ......Odo Reading : ....... Brief Work Done : Brief Work Done : Dealer s Stamp &...
  • Page 108 Service Maintenance Record ............Kms. / Miles Service ............Kms. / Miles Service Job Card No. : ....... Date : ....Job Card No. : ......Date : ....Odo Reading : ....... Odo Reading : ......Brief Work Done : Brief Work Done : Dealer s Stamp &...

  • Page 109: Notes

    Notes...
  • Page 110 Notes...
  • Page 111 Part No. 585805/A...

Table of Contents