pronovost P-5103S/4E Operator's & Parts Manual

pronovost P-5103S/4E Operator's & Parts Manual

Dump trailers

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OPERATOR'S / PARTS
MANUAL
Dump Trailers
Models
P-5103S/4E
P-516/3S
No. C1060R1
01/04

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Summary of Contents for pronovost P-5103S/4E

  • Page 1 OPERATOR'S / PARTS MANUAL Dump Trailers Models P-5103S/4E P-516/3S No. C1060R1 01/04...
  • Page 2 Copyright © Les Machineries Pronovost Inc., 2004 All rights reserved. Printed in Canada.
  • Page 3: Table Of Contents

    Basic Start-up Procedures ................. 9 Maintenance ......................10 Storage ........................11 Specifications ......................12 Parts List ........................13 Dump Trailer P-5103S/4E ................13 Dump Trailers P-516/3S ................16 Electric Hydraulic Pump Kit ................19 Electric circuit ....................20 Hub H5000 ..................... 21 Telescopic Cylinder # 51478 ................
  • Page 5: Introduction

    INTRODUCTION CONGRATULATIONS! Thank you for choosing PRONOVOST. We are NOW take a moment to enter the model, serial confident this equipment will meet your requirements number and the date of purchase of your Trailer in the in terms of quality, performance and reliability.
  • Page 6: Safety

    SAFETY GENERAL SAFETY WHEN YOU SEE THIS SYMBOL sulfuric acid. Avoid contact with skin, eyes or clothing. SAFETY IN OPERATION 1) WARNING! Do not overload your trailer, do not exceed the load capacity indicated in the specifications on page 12. 2) Be sure there are no obstructions around the ATTENTION! equipment and that no one stands near the...
  • Page 7: Safety With Maintenance

    SAFETY (cont'd) SAFETY WITH MAINTENANCE 2) Be alert while driving on the road. Never carry passengers. 1) Perform maintenance according to recommendations contained in this manual. 2) Before performing any work under the raised platform, always install the safety prop provided.
  • Page 8: Decals

    DECALS SAFETY DECALS MAINTENANCE DECALS The safety decals are affixed wherever special safety The maintenance decals indicate the points requiring precautions are indicated. Locate them on the lubrication. Refer to maintenance section for more equipment and read them carefully. If a decal is details.
  • Page 9: Start-Up

    START-UP BASIC START-UP PROCEDURES 7) Verify for adequate tightness of all fastening devices. Refer to torque chart on page 25. 1) Lubricate all grease fittings with a good quality 8) Operate the hydraulic system a few times, raising multiuse grease. and lowering the platform in order to remove any trapped air in the system.
  • Page 10: Maintenance

    MAINTENANCE Before performing any work under the raised every 20 hours of operation. platform, always install the safety prop provided. 6) Check tire pressure every 50 hours of operation, 1) Wipe off all grease fittings with a clean cloth adjust according to manufacturer's before adding grease in order to avoid injecting recommendation indicated on the tires.
  • Page 11: Storage

    STORAGE 1) Store in a cool, dry place. 4) Clean your trailer. 2) Install wooden blocks under the axles to keep the 5) Thoroughly inspect all parts of the trailer. Replace tires off the ground and cover them if left exposed or repair worn or defective parts.
  • Page 12: Specifications

    SPECIFICATIONS SERVICE OFF-ROAD HIGHWAY MODEL P-516/3S P-5103S/4E Gross weight 16000 lbs / 7264 kg 10000 lbs / 4540 kg Width x length interior of box in/mm 90 x 120 / 2286 x 3048 90 x 120 / 2286 x 3048 Thickness of floor 3/16"...
  • Page 13: Parts List

    DUMP TRAILER P-5103S/4E 170-02345R1 - 13 -...
  • Page 14 DUMP TRAILER P-5103S/4E (cont'd) REF. PART # DESCRIPTION 120-02401 Main frame for P-5103S/4E ................. 300-38280 Bolt 7/16" NC x 1 1/4" lg + nylon locknut ........... 110-00051 Jack support plate ..................316-20191 Teck screw 10-16 x 1/2" lg ................ 300-18190 Bolt 8 - 32 x 1/2"...
  • Page 15 DUMP TRAILER P-5103S/4E (cont'd) REF. PART # DESCRIPTION 51436 Clevis pin 1/2" x 1 37/64" ................130-16211 Rear panel lock ..................51584-D Side panel lock (R.H.) (welded) ..............300-38430 Bolt 7/16" NC x 3 1/2" lg + nylon locknut ...........
  • Page 16: Dump Trailers P-516/3S

    DUMP TRAILER P-516/3S 170-02353 - 16 -...
  • Page 17 DUMP TRAILER P-516/3S (cont'd) REF. PART # DESCRIPTION 120-02401 Frame ......................1 300-40340 Bolt 1/2" NC x 2" lg + nylon locknut ............... 2 160-01091 Brass bushing 1¾" i.d. x 2" o.d. x 2" lg ............4 Std. Grease fitting ¼"-28 straight ................7 110-11402 Tandem frame ....................
  • Page 18 DUMP TRAILER P-516/3S (cont'd) REF. PART # DESCRIPTION 190-02151 Hose 3/8" x 156" lg + 2 6U108 ..............1 Std. Cotter pin 1/4" x 3" lg ................... 1 357-57000 Castle nut 1 1/2" NC ..................1 110-06901 Swivel hitch ....................1 110-00051 Jack mounting plate ..................
  • Page 19: Electric Hydraulic Pump Kit

    ELECTRIC HYDRAULIC PUMP 170-00961 REF. PART # DESCRIPTION 613-00000 Electric hydraulic pump ................1 9405x6x6 Fitting 90° (9045x6x6) ................1 140-05011 Connecting rod ..................1 300-34280 Bolt 5/16" NC x 1 1/4" lg + nylon locknut ..........2 Std. Roll pin 1/8" x 1" ..................1 110-06801 Pivot ......................
  • Page 20: Electric Circuit

    ELECTRIC CIRCUIT P-5103S/4E 170-01711 REF. PART # DESCRIPTION 52065 Connector 7 poles (trailer side) ..............52072 P-5103S/4E conductors cable kit ..............52069 Emergency brake switch ................51614 Battery 12 volts - 850 Amp ................ 52077 Yellow parking light ................... 52076 Red parking light ..................
  • Page 21: Hub H5000

    HUB H5000 REF. PART # DESCRIPTION Std. Cotter pin 5/32" x 1 1/2" ................51417 Dust cap 2.570" ø ..................51442 Castle nut 7/8" NF ..................Std. Flat washer 7/8" ..................51416 Roller bearing Timken: cone no. 4T-LM48548 ..........51415 Roller bearing Timken: cup no.
  • Page 22: Telescopic Cylinder # 51478

    TELESCOPIC CYLINDER # 51478 REF. PART # DESCRIPTION 51482 Ball joint seat (welded) ................Std. Grease fitting 1/4"-28 straight ..............51481 Locking segments for ball-joint 2 7/16" ............51480 Retaining ring (interior), 2.727" ..............51586 Connector ....................51487 Piston with ball ..................51489 Threaded cylinder base ................
  • Page 23: Electric Hydraulic Pump #51536

    POWER PACK # 613-00000 - 23 -...
  • Page 24 POWER PACK # 613-00000 (cont'd) REF. PART # DESCRIPTION 51537 Bracket assembly with mounting plate and start switch ........51538 Bracket assembly with mounting plate ............51539 Bracket assembly only ................51540 Torsion spring ................... 51541 Block ....................... 51542 Start switch ....................51543 Pump assembly (gear code 05) ..............
  • Page 25: Torque Chart

    TORQUE CHART TORQUE SPECIFICATION TABLE Thread UNC and UNF Grade 2 Grade 5 Grade 8* Bolt size Torque Torque Torque Pound feet Newton meters Pound feet Newton meters Pound feet Newton meters Inches min. max. min. max. min. max. min. max.
  • Page 26: Warranty

    WARRANTY PRONOVOST warrants this product to the initial All PRONOVOST spare parts purchased are covered purchaser for the period of one year from the date of by a three (3) month warranty. purchase against defects in materials and workmanship. This warranty becomes void and nul if the equipment...
  • Page 28 Ce manuel est aussi disponible en français. Veuillez téléphoner. INNOVATION - EXCELLENCE LES MACHINERIES PRONOVOST INC. 260, route 159, Saint-Tite, Quebec, Canada, G0X 3H0 Tel.: (418) 365-7551, Fax: (418) 365-7954 www.pronovost.qc.ca...

This manual is also suitable for:

P-516/3s

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