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pronovost P-508/3S Operator And Parts Manual

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OPERATOR'S / PARTS
MANUAL
Dump trailers
Models
P-508/3S
P-510/3S
P-50710/4E
No. C462
03/03

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  • Page 1 OPERATOR'S / PARTS MANUAL Dump trailers Models P-508/3S P-510/3S P-50710/4E No. C462 03/03...
  • Page 2 Copyright © Les Machineries Pronovost Inc., 2003 All rights reserved. Printed in Canada.

  • Page 3: Table Of Contents

    Basic Start-up Procedures ................. 9 Maintenance ......................10 Storage ........................11 Specifications ......................12 Parts List ........................13 Dump Trailer P-508/3S ................. 13 Dump Trailers P-510/3S ................15 Dump Trailer P-50710/4E ................18 Electric Hydraulic Pump P-510-PHE ............21 Electric circuit ....................22 Hub H4000 .....................

  • Page 5: Introduction

    INTRODUCTION CONGRATULATIONS! Thank you for choosing PRONOVOST. We are NOW take a moment to enter the model, serial confident this equipment will meet your requirements number and the date of purchase of your Trailer in the in terms of quality, performance and reliability.

  • Page 6: Safety

    SAFETY GENERAL SAFETY WHEN YOU SEE THIS SYMBOL sulfuric acid. Avoid contact with skin, eyes or clothing. SAFETY IN OPERATION 1) WARNING! Do not overload your trailer, do not exceed the load capacity indicated in the specifications on page 12. 2) Be sure there are no obstructions around the ATTENTION! equipment and that no one stands near the...

  • Page 7: Safety With Maintenance

    SAFETY (cont'd) SAFETY WITH MAINTENANCE 2) Be alert while driving on the road. Never carry passengers. 1) Perform maintenance according to recommendations contained in this manual. 2) Before performing any work under the raised platform, always install the safety support provided.

  • Page 8: Decals

    DECALS SAFETY DECALS MAINTENANCE DECALS The safety decals are affixed wherever special safety The maintenance decals indicate the points requiring precautions are indicated. Locate them on the lubrication. Refer to maintenance section for more equipment and read them carefully. If a decal is details.

  • Page 9: Start-Up

    START-UP BASIC START-UP PROCEDURES 7) Verify for adequate tightness of all fastening devices. Refer to torque chart on page 29. 1) Lubricate all grease fittings with a good quality 8) Operate the hydraulic system a few times, raising multiuse grease. and lowering the platform in order to remove any trapped air in the system.

  • Page 10: Maintenance

    MAINTENANCE Before performing any work under the raised 5) Lubricate panel release mechanism, front and rear, platform, always install the safety support every 20 hours of operation. provided. 6) Check tire pressure every 50 hours of operation, 1) Wipe off all grease fittings with a clean cloth adjust according to manufacturer's before adding grease in order to avoid injecting recommendation indicated on the tires.

  • Page 11: Storage

    STORAGE 1) Store in a cool, dry place. 4) Clean your trailer. 2) Install wooden blocks under the axles to keep the 5) Thoroughly inspect all parts of the trailer. Replace tires off the ground and cover them if left exposed or repair worn or defective parts.

  • Page 12: Specifications

    SPECIFICATIONS SERVICE AGRICULTURAL AGRICULTURAL HIGHWAY MODEL P-508/3S P-510/3S P-50710/4E Gross weight 4 tons 5 tons 3.5 tons Width x length interior of box 62" x 99" 62" x 99" 62" x 99" Thickness of floor 3/16" 3/16" 3/16" Side panel height 12G * 14"...

  • Page 13: Parts List

    DUMP TRAILER P-508/3S 170-02301 - 13 -...
  • Page 14 DUMP TRAILER P-508/3S (cont'd) REF. PART # DESCRIPTION 120-02231 Frame ........................... 150-00311 Axle 2" ø (welded) up to serial # 8100 ................150-00312 Axle 2 1/4" ø (welded) from serial # 8101 and up ............. 51441 Hub # H-5000 complete (see details 24) ................

  • Page 15: Dump Trailers P-510/3S

    DUMP TRAILER P-510/3S 170-02313 - 15 -...
  • Page 16 DUMP TRAILER P-510/3S (cont'd) REF. PART # DESCRIPTION 120-02231 Frame ...................... 190-05351 Spring 3/4" d.e. x 4 1/2" lg ................ 160-01091 Brass bushing 1¾" i.d. x 2" o.d. x 2" lg ............Std. Grease fitting ¼"-28 straight ..............110-11411 Tandem frame (up to serial # 8225) ............. 110-11412 Tandem frame (from serial # 8226 and up) ...........
  • Page 17 DUMP TRAILER P-510/3S (cont'd) REF. PART # DESCRIPTION 110-14271 Lever for automatic locking mechanism ............300-36370 Bolt 3/8" NC x 2½" lg + nylon locknut ............644-10000 Directional control valve 3/8" NPT (cyl. travel limit) (see details page 25) ..300-34280 Bolt 5/16"...

  • Page 18: Dump Trailer P-50710/4E

    DUMP TRAILER P-50710/4E 170-02325 - 18 -...
  • Page 19 DUMP TRAILER P-50710/4E (cont'd) REF. PART # DESCRIPTION 120-02231 Main frame for P-50710/4E ..................120-02371 Frame to fasten road axle and lights ................300-20250 Bolt 10-24 x 1" lg + nylon locknut ................300-40310 Bolt 1/2" NC x 1½" lg + nylon locknut ..............300-32250 Bolt 1/4"...
  • Page 20 DUMP TRAILER P-50710/4E (cont'd) RÉF. # DE PIÈCE DESCRIPTION 51584-G Side panel lock (L.H.) (welded) ................. 51584-D Side panel lock (R.H.) (welded) ................. 52077 Parking light (yellow) ....................51599 Spring fixation plate ....................51600 Springs ........................110-06671 Road axle with hub and brakes ................. Std.

  • Page 21: Electric Hydraulic Pump P-510-Phe

    ELECTRIC HYDRAULIC PUMP P-510-PHE 170-00961 REF. PART # DESCRIPTION P-508/3S P-510/3S 613-00000 Electric hydraulic pump ................9405x6x6 Fitting 90° ................... 140-05011 Connecting rod ..................300-34280 Bolt 5/16" NC x 1 1/4" lg + nylon locknut ..........Std. Roll pin 1/8" x 1" .................

  • Page 22: Electric Circuit

    ELECTRIC CIRCUIT P-50710/4E 170-01731 REF. PART # DESCRIPTION 52065 Connector 7 poles (trailer side) ..............51609 P-50710/4E conductors cable kit ..............52069 Emergency brake ..................51614 Battery 12 volts 850 Amp................52077 Yellow parking lights .................. 52076 Red parking lights ..................32229 Flashers ....................

  • Page 23: Hub H4000

    HUB H4000 REF. PART # DESCRIPTION Std. Cotter pin 5/32" x 1 3/4" ................51528 Dust cap D-4000 2 5/16" ø ................ 51529 Castle nut 1" NF x 9/16" thick ..............Std. Flat washer 1" ..................51530 Roller bearing Timken: cone no. LM67048 ............ 51531 Roller bearing Timken: cup no.

  • Page 24: Hub H5000

    HUB H5000 REF. PART # DESCRIPTION Std. Cotter pin 5/32" x 1 1/2" ................51417 Dust cap 2.570" ø ..................51442 Castle nut 7/8" NF ..................Std. Flat washer 7/8" ..................51416 Roller bearing Timken: cone no. 4T-LM48548 ..........51415 Roller bearing Timken: cup no.

  • Page 25: Directional Control Valve Dfc40

    DIRECTIONAL CONTROL VALVE 170-00951 REF. PART # DESCRIPTION 649-00022 Snap ring ....................649-00023 O-ring ....................... 649-00024 Body ......................649-00025 Ball for pressure valve ................649-00026 Spring for pressure valve ................649-00027 O-ring ....................... 649-00028 Cap for pressure valve ................649-00029 Spring ......................

  • Page 26: Telescopic Cylinder # 51506

    TELESCOPIC CYLINDER # 51506 REF. PART # DESCRIPTION 51576 Ball joint seat (welded) ................Std. Grease fitting 1/4"-28 straight ..............51575 Locking segments for ball-joint 2 7/8" ............51574 Retaining ring (interior), 3.175" ..............51586 Connector ....................51587 Piston with ball ..................51588 Threaded cylinder base ................

  • Page 27: Power Pack # 51536

    POWER PACK # 51536 - 27 -...
  • Page 28 POWER PACK # 51536 (cont'd) REF. PART # DESCRIPTION 51537 Bracket assembly with mounting plate and start switch ........51538 Bracket assembly with mounting plate ............51539 Bracket assembly only ................51540 Torsion spring ................... 51541 Block ....................... 51542 Start switch ....................51543 Pump assembly (gear code 05) ..............

  • Page 29: Torque Chart

    TORQUE CHART TORQUE SPECIFICATION TABLE Thread UNC and UNF Grade 2 Grade 5 Grade 8* Bolt size Torque Torque Torque Pound feet Newton meters Pound feet Newton meters Pound feet Newton meters Inches min. max. min. max. min. max. min. max.

  • Page 30: Warranty

    WARRANTY PRONOVOST warrants this product to the initial All PRONOVOST spare parts purchased are covered purchaser for the period of one year from the date of by a three (3) month warranty. purchase against defects in materials and workmanship. This warranty becomes void and nul if the equipment...
  • Page 32 Ce manuel est aussi disponible en français. Veuillez téléphoner. INNOVATION - EXCELLENCE LES MACHINERIES PRONOVOST INC. 260, route 159, Saint-Tite, Quebec, Canada, G0X 3H0 Tel.: (418) 365-7551, Fax: (418) 365-7954 www.pronovost.qc.ca...

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P-510/3sP-50710/4e

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